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1、harman/kardon AVR300 A/V DOLBY DIGITAL RECEIVER SERVICE MANUAL CONTENTS SPECIFICATIONS.2 ESD WARNING. .4 LEAKAGE TESTING.5 CONTROLS AND FUNCTIONS. .6 SERVICE PROCEDURE.9 ALIGNMENT PROCEDURE. .9 IDLE CURRENT/DC OFFSET.10 ALIGNMENT/TEST POINTS. 11 CIRCUIT DESCRIPTION. 13 BLOCK DIAGRAM 16 BULLETIN HK20
2、00-05. 17 BULLETIN HK2000-02 Rev1.18 DISASSEMBLY PROCEDURE.21 UNIT EXPLODED VIEW.22 MECHANICAL PARTS LIST.23 PCB DRAWINGS25 ELECTRICAL PARTS LIST.30 INTEGRATED CIRCUIT DRAWINGS.52 SCHEMATICS.80 SEMICONDUCTOR PINOUTS.89 WIRING DIAGRAM.90 PACKAGE.91 harman/kardon, Inc. 250 Crossways Park Dr. Woodbury,
3、 New York 11797Rev0 6/2002 RadioFans.CN 收音机爱 好者资料库 RadioFans.CN 收音机爱 好者资料库 RadioFans.CN 收音机爱 好者资料库 Eachprecautioninthismanualshouldbefollowedduringservicing. Components identified with the IEC symbolin the parts list are special significance to safety. When replacing a component identified with , us
4、e only the replacement parts designated, or parts with the same ratings or resistance, wattage, or voltage that are designated in the parts list in this manual. Leakage-current or resistance measurements must be made to determine that exposed parts are acceptably insulated from the supply circuit be
5、fore retuming the product to the customer. Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and
6、semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touc
7、hing a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ES devices, place the assembly
8、 on a conductive surface such as aluminum foil, to prevent electrostatic charge build-up or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ES devices. 4. Use only an anti-static solder removal device. Some solder removal devices not classified as anti-stati
9、c can generate electrical charges sufficient to damage ES devices. 5. Do not use freon-propelled chemicals. These can generate electrical change sufficient to damage ES devices. 6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it.
10、 (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material.) 7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or
11、circuit assembly into which the device will be installed. Be sure no power is applied to the chassis or circuit, and observe all other safety precautions. 8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together or your clot
12、hes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES devices. CAUTION : - 4 - 300RadioFans.CN 收音机爱 好者资料库 1. lnspect all lead dress to make certain that leads are not pinched or that hardware is not lodged between the chassis and othe
13、r metal partsintheunit. 2. Be sure that any protective devices such as nonmetallic control knobs, insulating fish- papers,cabinetbacks,adjustmentand compartment covers or shields, isolation resistor-capacitynetworks,mechanical insulators, etc. Which were removed for the servicingareproperlyre-instal
14、led. Before returning the unit to the user, perform the following safety checks : 3. Be sure that no shock hazard exists ; check for leakage currentusingSimpsonModel229LeakageTester,standard equipment item No. 21641, RCA Model WT540A or use alternate method as follows : Plug the power cord directly
15、Into a 120 volt AC receptacle (do not use an Isolation Transformer for this test). Using two clip leads, connect a 1500ohms,10wattResistorparalleledbya0.15uFcapacitor,inserieswithallexposedmetalcabinetpartsandaknownearthground,such as a water pipe or conduit. Use a VTVM or VOM with 1000 ohms per vol
16、t, or higher sensitivity to measure the AC voltage drop across the resistor. (See diagram) Move the resistor connection to each exposed metal part having a return path to the chassis (antenna, metal, be performedwiththe0.35voltRMSormoreisexcessiveandindicatesapotentialshockhazardwhichmustbecorrected
17、beforereturningthe unittotheowner. - 5 - 300RadioFans.CN 收音机爱 好者资料库 ? RadioFans.CN 收音机爱 好者资料库 RadioFans.CN 收音机爱 好者资料库 RadioFans.CN 收音机爱 好者资料库 SERVICE PROCEDURE TEST EQUIPMENT REQUIRED 1) AM/FM Signal generator 2) Digital Multimeter 3) Distortion lever meter 2. VFD segment illumination CENTER MAIN: V
18、R401, VR402, VR501 SURROUND : VR601, VR602 2) NO signal / NO LOAD 3) AC LINE VOLTAGE : 120V/60Hz, 230V/50Hz (2) After turning on the unit, keep it over than 5MIN. (Keep the Power/Drive TR as normal temperature) (3) Adjust the voltage value of primary CENTER MAIN: VR403, VR404, VR502 SURROUND : VR603
19、, VR604 2) NO signal / NO LOAD 3) AC LINE VOLTAGE : 120V/60Hz, 230V/50Hz (2) After turning on the unit, keep it over than 5MIN. (Keep the Power/Drive TR as normal temperature) (3) Adjust the voltage value of primary cut any plastic cable ties necessary to fully disengage it 7) Lift and set the recei
20、ver on its right side for the remainder of the procedure. 8) Remove molex connector CN983 at the power switch; see Figure 1. 9) Pull the front panel as far away as the remaining connecting wires will allow. 10) Unsolder the connections at the rear of the front PCB to the volume encoder. 11) Using a
21、“stubby” Phillips screwdriver, remove the (19) Black Phillips screws holding the front PCB to the front panel; two plated screws at the rear of the headphone jack also must be removed. 12) Pull the front PCB away from the front panel. 13) Remove and replace the volume encoder with h/k part# J3261205
22、0102; resolder the new encoder in place. 14) Replace the front PCB and reassemble the receiver in reverse order, following the instructions above. Replace all cable ties that were cut, and reattach any connectors that were unplugged. Make sure the two ground wires on both sides of the receiver are r
23、eattached. 15) Power up receiver, and test volume control to assure it no longer changes settings by itself, or when the volume knob is tapped. RadioFans.CN 收音机爱 好者资料库 17 harman/kardon Incorporated 250 Crossways Park Drive, Woodbury New York 11797 (516) 496-3400 harman/kardon Service Bulletin Servic
24、e bulletin # H/K2000-02 Rev1 January 2001Warranty labor rate: MAJOR repair To: All harman/kardon Service Centers Models: AVR300, AVR500 Subject: Random Noise, Erratic Output in DTS Mode In the event you receive an AVR300 or AVR500 receiver with the complaint “there is distortion, random noise or gap
25、s in the program material when in the DTS mode”, perform the following procedure: REMOVAL AND MODIFICATION OF THE DSP BOARD 1) Remove the top cover, (14) Black Phillips screws. 2) Locate the DSP PC Board; Figure 1. Remove the two metal braces at the top of the unit. If necessary, cut the cable ties
26、attached to the braces to move any wires away from the area. 3) Pull the white 22 conductor ribbon cable at the rear of the DSP PC Board straight out of its receptacle. 4) Unplug the white 5 conductor molex cable at the top of the DSP PC Board. 5) Remove the (33) plated Phillips screws on the left s
27、ide of the rear backplate; see Figure 2. Do not remove any additional screws on the right side. If using a power tool, use care and minimum effort to avoid damaging the various plastic receptacles. 6) Remove all three black plastic plugs that cover the optical inputs at the rear of the DSP PC Board.
28、 7) Pull on the left side of the rear backplate, away from the receiver chassis; you should be able to pull it away enough to allow the DSP PC Board to be pulled straight up and out of the receiver. 8) Proceed with the modifications on page 2. ModelSerial Number 120V Serial Number 230V RDS STATUSACT
29、ION AVR300 AVR500 TH0001-01000 To TH0001-13886 TH0002-01000 To TH0002-10460 TH0005-01000 To TH0005-03317 TH0006-01000 To TH0006-02795 Random Noise, Erratic Output or Gaps in Program Material when in DTS Mode Modifications to DSP Board: Add ground wire; Change R756 confirm the complaint of Random Noi
30、se or Erratic Output is no longer occurring. RadioFans.CN 收音机爱 好者资料库 19 harman/kardon Incorporated 250 Crossways Park Drive, Woodbury New York 11797 (516) 496-3400 Models: AVR300, AVR500Subject: Volume Level Changes ModelSerial Number 120V Serial Number 230V RDSSTATUSACTION AVR300 AVR500 TH0001-0100
31、0 To TH0001-08402 TH0002-01000 To TH0002-05565 TH0005-01000 To TH0005-01001 TH0006-01000 To TH0006-01001 Volume level changes by itself or when volume knob is tapped Change VR901 Rotary encoder AVR300 AVR500 TH0001-08403 Or higher TH0002-05566 Or higher TH0005-01002 Or higher TH0006-01002 Or higher
32、Modified by factoryNONE REQUIRED RadioFans.CN 收音机爱 好者资料库 20 DISASSEMBLY PROCEDUREDISASSEMBLY PROCEDURE 1. Removingthe top cover , and Removescrews 4. Removingthe main PCBblock, and Removescrews 2. Removingthe front panel,and Removescrews 5. Removingthe power PCBblock, and Remove 3. Removingthe rearp
33、anel,and Removescrews 1. Removeall of the screwson Rearpanel. 2. Removethe Rearpanel. 3. RemovePCBBrk t and Guide 5. Removethe Main PCBblock. Brk t from Main Assy. 4. Removeall of the screwsthat connectwith main Assy. 1. Remove4 screwson Rearpanel. 2. Removethe Rearpanel. 3. RemovePCBBrk t and Guide
34、 4. Removethe SUBPCBblock. Brk t from Main Assy. 1. RemoveMain 2. Removevolumeand rotary knob from the front 3. Removeall of the screwson backsideof F ront function PCB. 4. Removethe F ront function PCB. Assy. Assy. 1. RemovePCBBrk t and Guide 3. Removethe POWER PCBblock. Brk t from Main Assy. 2. Re
35、move4 screwsfor P ower PCBmounting 6. Removingthe subPCBblock, and Removescrews MAIN AMP PCB BLOCKMAIN AMP PCB BLOCK SUB PCB BLOCKSUB PCB BLOCK FRONT PCB BLOCKFRONT PCB BLOCK POWER PCB BLOCKPOWER PCB BLOCK - 21 RadioFans.CN 收音机爱 好者资料库 RadioFans.CN 收音机爱 好者资料库 22 RadioFans.CN 收音机爱 好者资料库 23 RadioFans.C
36、N 收音机爱 好者资料库 24 1 2 3 4 5 6 7 BCDEFGHIJA RadioFans.CN 收音机爱 好者资料库 25 1 2 3 4 5 6 7 BCDEFGHIJA RadioFans.CN 收音机爱 好者资料库 26 1 2 3 4 5 6 7 BCDEFGHIJA RadioFans.CN 收音机爱 好者资料库 27 1 2 3 4 5 6 7 BCDEFGHIJA RadioFans.CN 收音机爱 好者资料库 28 RadioFans.CN 收音机爱 好者资料库 29 ELECTRICAL PARTS LIST(300Series) DSP P.C. BOARD R
37、EF NO.PART NO.DESCRIPTIONREF NO.PART NO.DESCRIPTION J1320035205XDSP P.C. BOARDIBBEADs J1320035105XDSP P.C. BOARDBKL 704 J2631200010X HC3550 9.4ohmAXIAL L 705 J2631200010X HC3550 9.4ohmAXIAL INTEGRATED CIRCUITsL 706 J2631200010X HC3550 9.4ohmAXIAL IC 1 J2142930002X 74VHCT04SJXHEX INVERTL 707 J2631200
38、010X HC3550 9.4ohmAXIAL IC 2 J2120012001X NJM4558MOP-AMPL 708 J2631200010X HC3550 9.4ohmAXIAL IC 701 J2120012002X NJM072MOP-AMPL 709 J2631200010X HC3550 9.4ohmAXIAL IC 702 J2120012002X NJM072MOP-AMPL 821 J2631200010X HC3550 9.4ohmAXIAL IC 703 J2133926002X CS5360-KSA/D CONVERTER IC 704 J2142930001X 7
39、4VHC153SJXMULTIPLEXERR 6 J2631300174X HB-1T2012-601CHIP IC 705 J2129012001X NJU6324MQUARTZ OSCR 7 J2631300174X HB-1T2012-601CHIP IC 706 J2136926001X CS8414-CSDIGITAL AUDIO Rx.R 13 J2631300184X HB-1T2012-202CHIP IC 707 J2142930003X 74VHCT244SJXOCTAL NON-INVERTR 14 J2631300174X HB-1T2012-601CHIP IC 70
40、8 J2135326003X CS492604DDECODERR 15 J2631300174X HB-1T2012-601CHIP IC 709 J2131003001X KM23C4000DG-8ROM-0001R 17 J2631300174X HB-1T2012-601CHIP IC 709 J2131328002X AT27C040-100JCROM OTPR 18 J2631300174X HB-1T2012-601CHIP IC 710 J2142930004X 74VHCT574SJXOCTAL D-FILP FLOPR 19 J2631300174X HB-1T2012-60
41、1CHIP IC 711 J2142930004X 74VHCT574SJXOCTAL D-FILP FLOPR 109 J2631300174X HB-1T2012-601CHIP IC 712 J2132321002X HD404354A52HMCU-0002R 731 J2631300174X HB-1T2012-601CHIP IC 712 J2132321001X HD407A435PHSUB-u-COM OTPR 732 J2631300174X HB-1T2012-601CHIP IC 713 J2133926003X CS4341-KSD/A CONVERTERR 734 J2
42、631300174X HB-1T2012-601CHIP IC 714 J2133926003X CS4341-KSD/A CONVERTERR 755 J2631300174X HB-1T2012-601CHIP IC 715 J2133926003X CS4341-KSD/A CONVERTERR 756 J2631300174X HB-1T2012-601CHIP IC 716 J2120012002X NJM072MOP-AMPR 760 J2631300174X HB-1T2012-601CHIP IC 717 J2120012002X NJM072MOP-AMPR 767 J263
43、1300174X HB-1T2012-601CHIP IC 718 J2120012002X NJM072MOP-AMPR 781 J2631300174X HB-1T2012-601CHIP IC 719 J2142930006X 74VHCU04MXHEX INVERTR 782 J2631300174X HB-1T2012-601CHIP IC 720 J2112504001X BA033TREGULATOR 3.3VR 785 J2631300174X HB-1T2012-601CHIP IC 722 J2120012001X NJM4558MOP-AMPR 799 J26313001
44、74X HB-1T2012-601CHIP IC 723 J2120012001X NJM4558MOP-AMPR 800 J2631300174X HB-1T2012-601CHIP IC 724 J2120012001X NJM4558MOP-AMPR 817 J2631300174X HB-1T2012-601CHIP IC 725 J2120012001X NJM4558MOP-AMPR 818 J2631300174X HB-1T2012-601CHIP R 839 J2631300174X HB-1T2012-601CHIP TRANSISTORsR 840 J2631300174
45、X HB-1T2012-601CHIP Q 703 J2021000201X KTA1266-YPNPR 853 J2631300174X HB-1T2012-601CHIP Q 704 J2021220101X KRC101MNPNR 854 J2631300174X HB-1T2012-601CHIP Q 705 J2021200101X KRA101MPNPR 869 J2631300174X HB-1T2012-601CHIP Q 706 J2021060001X KTD1302-BNPNR 870 J2631300174X HB-1T2012-601CHIP Q 707 J20210
46、60001X KTD1302-BNPN Q 708 J2021220101X KRC101MNPNRESISTORs Q 709 J2021200101X KRA101MPNPR 822 J3013561320X 1/5WCARBON560W-J Q 710 J2021060001X KTD1302-BNPN Q 711 J2021060001X KTD1302-BNPNR 1 J3024101120X 1/10W CHIP100W-J Q 712 J2021220101X KRC101MNPNR 2 J3024222120X 1/10W CHIP2K2W-J Q 713 J202120010
47、1X KRA101MPNPR 3 J3024473120X 1/10W CHIP47KW-J Q 714 J2021060001X KTD1302-BNPNR 4 J3024473120X 1/10W CHIP47KW-J Q 715 J2021060001X KTD1302-BNPNR 5 J3024222120X 1/10W CHIP2K2W-J Q 716 J2021220301X KRC103MNPNR 8 J3024472120X 1/10W CHIP4K7W-J R 9 J3024472120X 1/10W CHIP4K7W-J DIODEsR 10 J3024101120X 1/
48、10W CHIP100W-J D 705 J2221010100X 1SS133SW.R 11 J3024474120X 1/10W CHIP470KW-J D 706 J2221010100X 1SS133SW.R 12 J3024474120X 1/10W CHIP470KW-J R 701 J3024203120X 1/10W CHIP20KW-J COILsR 702 J3024203120X 1/10W CHIP20KW-J L 701 J2616247020X AXIAL LAL0247uH-KR 703 J3024103120X 1/10W CHIP10KW-J L 702 J2
49、616247020X AXIAL LAL0247uH-KR 704 J3024103120X 1/10W CHIP10KW-J L 703 J2616247020X AXIAL LAL0247uH-KR 705 J3024103120X 1/10W CHIP10KW-J -30 RadioFans.CN 收音机爱 好者资料库 REF NO.PART NO.DESCRIPTIONREF NO.PART NO.DESCRIPTION R 705 J3024103120X 1/10W CHIP10KW-JR 787 J3024561120X 1/10W CHIP560W-J R 706 J3024103120X 1/10W CHIP10KW-JR 788 J3024103120X 1/10W CHIP10KW-J R 707 J3024473120X 1/10W CHIP47KW-JR 789 J3024103120X 1/10W CHIP10KW-J R 708 J3024473120X 1/10W CHIP47KW-JR 790 J3024223120X 1/10W