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1、1-1 FS-A52 SERVICE MANUAL COMPACT COMPONENET SYSTEM No.21077 Mar. 2002 COPYRIGHT 2002 VICTOR COMPANY OF JAPAN, LTD. FS-A52 FS-A52 Area Suffix J - U.S.A. C - Canada Safety precautions Preventing static electricity Important for laser products Importance administering point on the safety Disassembly m
2、ethod Contents Adjustment method Flow of functional operation until TOC read (CD) Maintenance of laser pickup Replacement of laser pickup Description of major ICs 1-2 1-3 1-4 1-5 1-6 1-25 1-29 1-30 1-30 1-3148 STANDBY/ON COMPACT DIGITAL AUDIO COMPACT COMPONENT SYSTEM FS-A52 PHONES COLOR CLOCK /TIMER
3、FM MODE DISPLAY SOUND MODE AHB PRO SET CANCEL CD DIMMER FM/AM REV.MODEREPEAT TAPE STANDBY/ON SLEEP PLAY MODE BEEP VOLUME RM-SFSA52J AUX/MD 10 123 456 789 0+10 RadioFans.CN 收音机爱 好者资料库 1-2 FS-A52 1. This design of this product contains special hardware and many circuits and components specially for sa
4、fety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be performed by qualified personnel only. 2. Alterations of the desi
5、gn or circuitry of the product should not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.
6、 3. Many electrical and mechanical parts in the products have special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage,
7、etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement wh
8、ich does not have the same safety characteristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards. 4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live p
9、arts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after re-assembling. 5. Leakage cur
10、rnet check (Electrical shock hazard testing) After re-assembling the product, always perform an isolation check on the exposed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without dan
11、ger of electrical shock. Do not use a line isolation transformer during this check. Plug the AC line cord directly into the AC outlet. Using a Leakage Current Tester, measure the leakage current from each exposed metal parts of the cabinet, particularly any exposed metal part having a return path to
12、 the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.). Alternate check method Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paral
13、leled by a 0.15 F AC-type capacitor between an exposed metal part and a known good earth ground. Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and mea
14、usre the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.). 1. This equipment has been designed and manufactured to meet international safety standards. 2
15、. It is the legal responsibility of the repairer to ensure that these safety standards are maintained. 3. Repairs must be made in accordance with the relevant safety standards. 4. It is essential that safety critical components are replaced by approved parts. 5. If mains voltage selector is provided
16、, check setting for local voltage. Good earth ground Place this probe on each exposed metal part. AC VOLTMETER (Having 1000 ohms/volts, or more sensitivity) 1500 10W 0.15 F AC TYPE ! Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in
17、the case of preforming repair of this system. In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the mark nearby are critical for safety
18、. (This regulation does not correspond to J and C version.) RadioFans.CN 收音机爱 好者资料库 1-3 FS-A52 Preventing static electricity 1.Grounding to prevent damage by static electricity Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can des
19、troy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs. 2.About the earth processing for the destruction prevention by static electricity Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as CD play
20、ers. Be careful to use proper grounding in the area where repairs are being performed. 2-1 Ground the workbench Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it. 2-2 Ground yourself Use an
21、 anti-static wrist strap to release any static electricity built up in your body. 3. Handling the optical pickup 1. In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorte
22、d parts to their original condition. (Refer to the text.) 2. Do not use a tester to check the condition of the laser diode in the optical pickup. The testers internal power source can easily destroy the laser diode. 4.Handling the traverse unit (optical pickup) 1. Do not subject the traverse unit (o
23、ptical pickup) to strong shocks, as it is a sensitive, complex unit. 2. Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse
24、unit. Be careful not to take too long a time when attaching it to the connector. 3. Handle the flexible cable carefully as it may break when subjected to strong force. 4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it Attention when traverse unit is
25、 decomposed 1.Solder is put up before the card wire is removed from connector on the CD substrate as shown in Figure. (When the wire is removed without putting up solder, the CD pick-up assembly might destroy.) 2.Please remove solder after connecting the card wire with when you install picking up in
26、 the substrate. *Please refer to Disassembly method in the text for pick-up and how to detach the substrate. (caption) Anti-static wrist strap Conductive material (conductive sheet) or iron plate CN601 on mechanism board Shorting round Shorting round Flexible wire 1-4 FS-A52 Important for laser prod
27、ucts 1.CLASS 1 LASER PRODUCT 2.DANGER : Invisible laser radiation when open and inter lock failed or defeated. Avoid direct exposure to beam. 3.CAUTION : There are no serviceable parts inside the Laser Unit. Do not disassemble the Laser Unit. Replace the complete Laser Unit if it malfunctions. 4.CAU
28、TION : The compact disc player uses invisible laserradiation and is equipped with safety switches whichprevent emission of radiation when the drawer is open and the safety interlocks have failed or are de feated. It is dangerous to defeat the safety switches. 5.CAUTION : If safety switches malfuncti
29、on, the laser is able to function. 6.CAUTION : Use of controls, adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. VARNING : Osynlig laserstrlning r denna del r ppnad och sprren r urkopplad. Betrakta ej strlen. VARO : Avattaessa ja
30、suojalukitus ohitettaessa olet alttiina nkymttmlle lasersteilylle.l katso steeseen. ADVARSEL : Usynlig laserstrling ved bning , nr sikkerhedsafbrydere er ude af funktion. Undg udsttelse for strling. ADVARSEL : Usynlig laserstrling ved pning,nr sikkerhetsbryteren er avslott. unng utsettelse for strli
31、ng. REPRODUCTION AND POSITION OF LABELS WARNING LABEL CLASS 1 LASER PRODUCT !CAUTION Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check. 1-5 FS-A52 Importance administering point on the safety Caution: For continued protection against risk
32、of fire, replace only with same type 1.25A/125V for F1001, 2.5A/125V for F1003 and 5A/125V for F1004. This symbolspecifies type of fast operating fuse. Precaution: Pour evitisques de fer reux, remplacez le fusible de surete de F1001 comme le meme type que 1.25A/125V, et 2.5A/125V pour F1003 et 5A/12
33、5V pour F1004. Ce sont des fusibles suretes qui functionnes rapide. 1-6 FS-A52 Remove the eight screws A on the back of the body. Remove the two screws B on the bottom of the body. Unlock the speaker terminal and the antenna terminal, then remove the rear cover backward with releasing the hooks. 1.
34、2. 3. Disassembly method Removing the rear cover (See Fig.1 and 2) Prior to performing the following procedure, remove the rear cover. Remove the two screws C attaching the side panels on the bottom of the body. Remove each side panel backward while releasing the eight joints a as shown in Fig.4 and
35、 5. 1. 2. Removing the side panels (See Fig.3 to 5) Fig.1 A A A A Antenna terminal Rear cover Speaker terminal Fig.2 Fig.3 Fig.4 Fig.5 Side panel (R) Side panel (L) Side panel (L) Rear cover B B Side panel (R) Side panel (R) Side panel (L) C C Joint a Joint aJoint aJoint a (Bottom) 1-7 FS-A52 Prior
36、to performing the following procedure, remove the rear cover and the side panels. Remove the two screws D on each side of the body. Release the two joints b on each side of the body and remove the top panel in the direction of the arrow. Disconnect the card wires from connector CN705 on the system c
37、ontrol board on the left side of the body. 1. 2. 3. Removing the top panel (See Fig.6 and 7) Prior to performing the following procedure, remove the rear cover, the side panels and the top panel. Disconnect each wire from connector CN706, CN715 and CN716 on the system control board on top of the bod
38、y. Remove the four screws E retaining the cassette mechanism assembly section on top of the body. 1. 2. Removing the cassette mechanism assembly section (See Fig.8) Reference: If necessary, remove the spacer marked h and the wire from the Cassette mechanism assembly section. REFERENCE: Fig.7 Fig.8 F
39、ig.6 Top panel Top panel D CN705D System control board CN715 System control board CN706 EE Joint b Joint b CN716 E h (spacer) Cassette mechanism section 1-8 FS-A52 Prior to performing the following procedure, remove the rear cover and the right side panel. Disconnect the card wire from connector CN1
40、 on the tuner board on the right side of the body. Remove the screw G and remove the tuner board upward while disengaging the three joints c. 1. 2. Removing the tuner board (See Fig.10) Prior to performing the following procedure, remove the rear cover, the side panels and the top panel. Disconnect
41、the card wire from connector CN701 and the wire from connector CN706, CN715, CN716 on the system control board. Remove the screw F on the left side of the body. Disconnect connector CN709, CN711 and CN712 on the system control board from the body outward. Disconnect the card wire from connector CN70
42、4 on the underside of the system control board. 1. 2. 3. 4. Removing the system control board (See Fig.9) Fig.9 Fig.10 System control board F CN712 CN711 CN701 CN709 CN704 CN1 G Joints c Tuner board CN715 CN716 CN706 1-9 FS-A52 Prior to performing the following procedure, remove the rear cover, the
43、side panels, the top panel and the system control board. Release the two joints d on the lower right and left sides of the front panel assembly, then remove the front panel assembly toward the front. 1. Removing the front panel assembly (See Fig.11 and 12) Prior to performing the following procedure
44、, remove the rear cover, the side panels, the top panel, the system control board and the front panel assembly section. Disconnect the wire from connector CN804 on the main board. Remove the plastic rivet fixing the headphone jack board. 1. 2. Removing the headphone jack board (See Fig.13 and 14) Fi
45、g.11 Fig.12 Fig.13 Fig.14 Front panel assembly Front panel assembly Joint d Joint d Headphone jack board Headphone jack board Main board CN804 Plastic rivet 1-10 FS-A52 Prior to performing the following procedure, remove the rear cover, the side panels, the top panel, the cassette mechanism assembly
46、 section and and the system control board. Disconnect the wire from connector CN804 on the main board. Remove the five screws H attaching the cassette mechanism bracket. Remove the screw G attaching the grounding terminal extending from the main board. Disconnect connector CN805 on the main board fr
47、om the AC jack board while pulling out it. Remove the main board in the direction of the arrow and disconnect the wire from connector CN803 on the reverse side of the main board. Remove the three screws I attaching the heat sink on the reverse side of the main board. 1. 2. 3. 4. 5. Removing the main
48、 board / the heat sink (See Fig.15 to 17) Fig.15 Fig.16 Fig.17 H Main board CN805 CN803 Tuner board Heat sink I H G Main board CN804 Cassette mechanism bracket Main board CN804 1-11 FS-A52 Prior to performing the following procedure, remove the rear cover, the side panels, the top panel, the cassett
49、e mechanism assembly section, the system control board and the main board / the tuner board. Disconnect the wire from connector CN809 on the AC jack board. Remove the screw J and screw K attaching the AC jack board. 1. 2. Removing the AC jack board (See Fig.18 and 19) Prior to performing the following procedure, remove the rear cover, the side panels, the top panel, the cassette mechanism assembly section, the system control