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1、SERVICE MANUAL COMPACT COMPONENT MD SYSTEM No.20887 Nov. 2000 COPYRIGHT 2000 VICTOR COMPANY OF JAPAN, LTD. MX-S6MD MX-S6MD Safety Precautions Preventing static electricity Important for laser products Disassembly method Adjustment method Flow of functional operation until TOC read (MD section) Maint
2、enace of laser pickup (MD) Replacement of laser pickup (MD) Flow of functional operation until TOC read (CD section) Maintenance of laser pickup (CD) Replacement of laser pickup (CD) Description of major ICs 1-2 1-3 1-4 1-5 1-31 1-37 1-38 1-38 1-39 1-40 1-40 1-4069 Area Suffix US UB UT Singapore Hon
3、g Kong Taiwan CA-MXS6MDSP-MXS6MDSP-MXS6MD Contents RadioFans.CN 收音机爱 好者资料库 MX-S6MD 1-2 1. This design of this product contains special hardware and many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized
4、 in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be performed by qualified personnel only. 2. Alterations of the design or circuitry of the product should not be made. Any design alterations of the product should not be made
5、. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom. 3. Many electrical and mechanical parts in the products have special safety-related characteristics. These
6、 characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of
7、Service Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety characteristics as the recommended replacement parts shown in the Parts L
8、ist of Service Manual may create shock, fire, or other hazards. 4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire
9、 hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after re-assembling. 5. Leakage currnet check (Electrical shock hazard testing) After re-assembling the product, always perform an isolation c
10、heck on the exposed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock. Do not use a line isolation transformer during this check. Plug the AC line cord d
11、irectly into the AC outlet. Using a Leakage Current Tester, measure the leakage current from each exposed metal parts of the cabinet , particularly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.) Alternat
12、e check method Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor between an exposed metal part and a known good earth ground. Measure th
13、e AC voltage across the resistor with the AC voltmeter. Move the resistor connection to eachexposed metal part, particularly any exposed metal part having a return path to the chassis, and meausre the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement.
14、 voltage measured Any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.). 1. This equipment has been designed and manufactured to meet international safety standards. 2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained. 3. Re
15、pairs must be made in accordance with the relevant safety standards. 4. It is essential that safety critical components are replaced by approved parts. 5. If mains voltage selector is provided, check setting for local voltage. Good earth ground Place this probe on each exposed metal part. AC VOLTMET
16、ER (Having 1000 ohms/volts, or more sensitivity) 1500 10W 0.15 F AC TYPE ! Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system. RadioFans.CN 收音机爱 好者资料库 MX-S6MD 1-3 Electrostatic discharge (E
17、SD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs. 1.1. Grounding to prevent damage by static electricity Static electricity in the work area c
18、an destroy the optical pickup (laser diode) in devices such as CD/MD players. Be careful to use proper grounding in the area where repairs are being performed. 1.1.1. Ground the workbench 1. Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it befo
19、re placing the traverse unit (optical pickup) on it. 1.1.2. Ground yourself 1. Use an anti-static wrist strap to release any static electricity built up in your body. 1.1.3. Handling the optical pickup 1. In order to maintain quality during transport and before installation, both sides of the laser
20、diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.) 2. Do not use a tester to check the condition of the laser diode in the optical pickup. The testers internal power source can easily destroy the laser di
21、ode. 1.2. Handling the traverse unit (optical pickup) 1. Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. 2. Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to th
22、e replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a time when attaching it to the connector. 3. Handle the flexible cable carefully as it may break when subjected to strong force. 4. It is not possible to adjust the semi
23、-fixed resistor that adjusts the laser power. Do not turn it Conductive material (conductive sheet) or iron plate (caption) Anti-static wrist strap CN321 CN451 PickupSoldering part Main board Flexible board Soldering part MD pickup CD pickup Preventing static electricity MX-S6MD 1-4 Important for la
24、ser products 1.CLASS 1 LASER PRODUCT 2.DANGER : Invisible laser radiation when open and inter lock failed or defeated. Avoid direct exposure to beam. 3.CAUTION : There are no serviceable parts inside the Laser Unit. Do not disassemble the Laser Unit. Replace the complete Laser Unit if it malfunction
25、s. 4.CAUTION : The compact disc player uses invisible laserradiation and is equipped with safety switches whichprevent emission of radiation when the drawer is open and the safety interlocks have failed or are de feated. It is dangerous to defeat the safety switches. 5.CAUTION : If safety switches m
26、alfunction, the laser is able to function. 6.CAUTION : Use of controls, adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. VARNING : Osynlig laserstrlning r denna del r ppnad och sprren r urkopplad. Betrakta ej strlen. VARO : Avatta
27、essa ja suojalukitus ohitettaessa olet alttiina nkymttmlle lasersteilylle.l katso steeseen. ADVARSEL : Usynlig laserstrling ved bning , nr sikkerhedsafbrydere er ude af funktion. Undg udsttelse for strling. ADVARSEL : Usynlig laserstrling ved pning,nr sikkerhetsbryteren er avslott. unng utsettelse f
28、or strling. REPRODUCTION AND POSITION OF LABEL WARNING LABEL CLASS 1 LASER PRODUCT !CAUTION Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check. DANGER : Invisibie laser radiation when open and interlock or defeated. AVOID DIRECT EXPOSURE TO
29、 BEAM (e) VARNING : Osynlig laserstrlning r denna del r ppnad och sprren r urkopplad. Betrakta ej strlen. (s) VARO : Avattaessa ja suojalukitus ohitettaessa olet alttiina nkymttmlle lasersteilylle.l katso steeseen. (d) ADVARSEL :Usynlig laserstrling ved bning , nr sikkerhedsafbrydere er ude af funkt
30、ion. Undg udsttelse for strling. (f) MX-S6MD 1-5 Remove the four screws A on the back of the body. Remove the two screws B on both sides of the body. Lift up the rear part of the top cover while pulling both sides, then remove the top cover. 1. 2. 3. Disassembly method Removing the top cover (See Fi
31、g. 1 and 2) Prior to performing the following procedure, remove the top cover. Disconnect the card wire from connector CN661 on the input board. Remove the four screws C on the upper side of the body. Remove the screw D on the left side of the body. Release the wires from the clamp on the right side
32、 of the CD changer mechanism assembly. Lift up the rear part of the CD changer mechanism assembly and pull out it from the front assembly. 1. 2. 3. 4. Removing the CD changer mechanism assembly (See Fig.3 to 5) Fig.1 Fig.2 Fig.3 Fig.4Fig.5 Top cover AA A A A A C C Bx2 A Top cover CD changer mechanis
33、m assembly CD changer mechanism assembly CD changer mechanism assembly Clamp Input board Front panel assembly CN661 C C D MX-S6MD 1-6 Prior to performing the following procedure, remove the top cover. Disconnect the wire from connector CN603 on the input board and the card wire from CN801 on the mic
34、rocomputer board. Remove the two screws E on the bottom of the body. Release the joint a on the bottom and the two joints b and c on the lower sides of the body using a screwdriver. Detach the front panel assembly toward the front. 1. 2. 3. Removing the font panel assembly (See Fig.6 to 8) Prior to
35、performing the following procedure, remove the top cover and the front panel assembly. Remove the nine screws F attaching the display board to the front panel assembly. Disconnect connector CN791 on the display board from the control board on the front panel assembly. 1. 2. Removing the display boar
36、d (See Fig.9) Prior to performing the following procedure, remove the top cover, the front panel assembly and the display board. Remove the five screws G and the four screws H attaching the control board and the key board. 1. Removing the control board / the key board (See Fig.10) When removing the
37、control board and the key board respectively, unsolder each board. REFERANCE: Fig.8 Front panel assemblyJoint a Joint b Joint c Front panel assembly CN603 CN801 Microcomputer board Display board Key board Control board Input board E E F G G G H H F F F Fig.6 Fig.7 Fig.9 Fig.10 Front panel assembly F
38、ront panel assembly Soldering Front panel assembly CN791 MX-S6MD 1-7 Prior to performing the following procedure, remove the top cover and the CD changer mechanism assembly. Disconnect the card wire from connectors CN511 on the main board. Remove the four screws I on both sides of the body. Pull out
39、 the MD changer mechanism assembly from behind upward while releasing the four joints d using a screwdriver. 1. 2. 3. Removing the MD changer mechanism (See Fig.11 to 13 ) Prior to performing the following procedure, remove the top cover. Disconnect the card wire from connector CN801 on the microcom
40、puter board. Remove the screw D attaching the microcomputer board. Disconnect the lower connector CN391, CN392 and CN393 from the main board by pulling them. 1. 2. 3. Removing the microcomputer board (See Fig.14) MD changer mechanism assembly CN511 Microcomputer board CN801 CN393 CN392 CN391 Joints
41、d I I D Fig.11 Fig.12 Fig.13 Fig.14 MD changer mechanism assembly MD changer mechanism assembly Joints d MX-S6MD 1-8 Prior to performing the following procedure, remove the top cover. Disconnect the wire from connector CN111 and CN112 on the tuner board. Remove the screw J on the side of the body. R
42、emove the two screws K on the back of the rear panel. 1. 2. 3. Removing the tuner board (See Fig.15 and 16) Prior to performing the procedure, remove the top cover. Remove the two screws L and the two screws L attaching the rear cover to the body. Remove the two screws K, M, N, O, and the screw P an
43、d Q respectively. Release the joint e on the lower left side of the rear panel. 1. 2. 3. Remove the rear cover / the rear panel (See Fig.15 to 17) Prior to performing the procedure, remove the top cover, the rear cover, the rear panel and the tuner board. Disconnect the card wire from connector CN66
44、1 and the wire from CN603 on the input board. Remove the two screws R attaching the bracket and remove the bracket in the direction of the arrow. Disconnect the lower connector CN602, CN913 and CN922 from the main board. Disconnect the wire from CN691 on the input board. 1. 2. 3. Removing the Input
45、board (See Fig.18) To facilitate the procedure, remove the rear panel in advance. REFERANCE: CN111 Rear cover CN661 CN603 Input board CN691 CN602 CN913 CN922 Joint e Tuner board J K L L O Q K M N R P Fig.15 Fig.16 CN112 Rear panel Rear panel Fig.17 Fig.18 L MX-S6MD 1-9 Prior to performing the proced
46、ure, remove the top cover, the CD changer mechanism assembly, the rear cover, the rear panel, the tuner board and the input board. Remove the four screws S attaching the bracket. Disconnect connector CN924 and CN394 from the main board. 1. 2. Removing the heat sink assembly (See Fig.19 and 20) Prior
47、 to performing the procedure, remove the top cover, the CD changer mechanism assembly, the rear cover, the rear panel, the tuner board, the input board and the heat sink assembly. Remove the two screws T or U attaching the regulator board and the amplifier board to the heat sink. 1. Removing the reg
48、ulator board / the amplifier board (See Fig.21) Heat sink assembly Heat sink assembly Heat sink Bracket CN924 Main board Amplifier board Regulator board CN394 S U T S Fig.19 Fig.20 Fig.21 MX-S6MD 1-10 Prior to performing the procedure, remove the top cover, the CD changer mechanism assembly, the rea
49、r cover, the rear panel, the tuner board, the input board and the heat sink assembly. Disconnect the wire from connector CN911 on the main board and CN991 on the power transformer assembly. Disconnect the card wire from connector CN511 on the main board. Remove the four screws V attaching the main board. If necessary, unsolder the wire on the headphone board. 1. 2. 3. 4. Removing the Main board (See Fig.22) Prior to performing t