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1、SERVICE MANUAL Published by Sony Techno Create Corporation Sony Corporation Audio Business Group ICF-F11S/F12S SPECIFICATIONS FM/SW/MW 3 BAND RADIO 9-887-911-02 2007L05-1 2007.12 E Model Ver. 1.1 2007.12 Frequency range: BandICF-F11SICF-F12S FM87.5-108 MHz87.5-108 MHz MW530-1 605 kHz530-1 605 kHz SW
2、2.3-7.35 MHz5.9-18 MHz Speaker Approx. 9.2 cm (3 5/8 inches) dia., 4 Output v (earphone) jack (3.5mm minijack) Power output 300 mW (max) Power requirements 3V DC, two R20 (size D) batteries Dimensions Approx. 216 129.8 68.6 mm (w/h/d) (85/8 5 1/8 2 3/4 inches) incl. projecting parts and controls Mas
3、s Approx. 676 g (1 lb 8 oz) incl. carrying strap and batteries Supplied accessories carrying strap (1) Design and specifications are subject to change without notice. Notes on chip component replacement Never reuse a disconnected chip component. Notice that the minus side of a tantalum capacitor may
4、 be dam- aged by heat. Photo : ICF-F12S RadioFans.CN ICF-F11S/F12S 2 SECTION 1 SERVICING NOTES UNLEADED SOLDER Boards requiring use of unleaded solder are printed with the lead- free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the
5、 lead free mark due to their particular size) : LEAD FREE MARK Unleaded solder has the following characteristics. Unleaded solder melts at a temperature about 40 C higher than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly
6、longer time. Soldering irons using a temperature regulator should be set to about 350 C. Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful! Strong viscosity Unleaded solder is more viscou-s (sticky, less prone to fl ow) than ordinary so
7、lder so use caution not to let solder bridges occur such as on IC pins, etc. Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder. HOW TO CHANGED THE CERAMIC FILTERS This model is used two ceramic fi lters of CF1 and CF3. You mus
8、t used same type of color marked ceramic fi lters in order to meet same specifi cations. Therefore, the ceramic fi lter must be changed two pieces together since its supply two pieces in one package as a spare parts. MarkCenter frequency red10.70 MHz blue10.67 MHz orange10.73 MHz black10.64 MHz whit
9、e10.76 MHz CF3 mark CF1 A B Telescopic antenna Antena telescpica FMMWSW R20 (size D) 2 R20 (tamao D) 2 Insert the E side of the battery first. Inserte primero el lado E de la pila. Rear Parte posterior Installing the batteries (See fig. A) 1Open the battery compartment lid. 2Install two R20 (size D)
10、 batteries (not supplied) with correct polarity. 3Close the lid. Battery life (Approx. hours)(JEITA*) When usingFMSWMW Sony R20 (size D)200220220 * Measured by JEITA (Japan Electronics and Information Technology Industries Association) Standards. The actual battery life may vary depending on the cir
11、cumstance of the unit. When to replace the batteries When the sound becomes weak or distorted, replace all the batteries with new ones. Notes on batteries Do not charge the dry batteries. Do not carry the dry batteries with coins or other metallic objects. It can generate heat if the positive and ne
12、gative terminals of the batteries are accidentally contacted by a metallic object. Do not use different types of batteries at the same time. When you replace the batteries, replace all with new ones. When you are not going to use the unit for a long time, remove the batteries to avoid damage from ba
13、ttery leakage and corrosion. Improving the reception (See fig. B) FM:Extend the telescopic antenna and adjust the angle for optimum reception. MW: Rotate the unit horizontally for optimum reception. A ferrite bar antenna is built into the unit. SW: Extend the telescopic antenna vertically. Note Adju
14、st the direction of the antenna by holding the bottom of it. The antenna can be damaged when you move the antenna with excessive force. SECTION 2 GENERAL This section is extracted from instruction manual. RadioFans.CN ICF-F11S/F12S 3 SECTION 3 DISASSEMBLY This set can be disassembled in the order sh
15、own below. 3-1. DISASSEMBLY FLOW Note: Follow the disassembly procedure in the numerical order given. 3-2. REAR CABINET BLOCK 3-2. REAR CABINET BLOCK (Page 3) 3-3. MAIN BOARD, GEAR (VC) (Page 4) 3-5. GEAR (VC) AND MAIN BOARD SETTING (Page 5) 3-4. TELESCOPIC ANTENNA (ANT1), BATTERY CASE LID, CABINET
16、(REAR) (Page 4) SET ? Open the battery case lid. ? three claws antenna cable terminal board (antenna) ? Remove a solder. ? screw ? ? rear cabinet block ? screw RadioFans.CN ICF-F11S/F12S 4 3-3. MAIN BOARD, GEAR (VC) ? two screws ? MAIN board ? Remove a solder. ? Remove two solders. ? gear (VC) ? Rem
17、ove a solder. 3-4. TELESCOPIC ANTENNA (ANT1), BATTERY CASE LID, CABINET (REAR) ? terminal board (antenna) ? two bosses ? cabinet (rear) ? telescopic antenna (ANT1) ? battery case lid battery case lid ? screw (M3 6) ? cushion (battery) cabinet (rear) RadioFans.CN ICF-F11S/F12S 5 Note: Follow the asse
18、mbly procedure in the numerical order given. 3-5. GEAR (VC) AND MAIN BOARD SETTING gear (VC) knob (tune) Install the gear (VC) as shown in figure. ? Down the pointer. pointer ? Set the second concave portion of pointer to the convex part of the gear (VC). first concave portion rib of front cabinet ?
19、 Match two gears. ? Rotate knob (VOL) in the direction of the arrow fully. ? Rotate the shaft of RV1 in the direction of the arrow fully. ? Rotate the shaft of CV1 in the direction of the arrow fully. ? two screws ? MAIN board The vicinity of hole at center of gear (VC) and the pointer must be paral
20、lel. Note: Match the convex part of the gear (VC) to the second concave portion of pointer with pointer lowered most. RadioFans.CN ICF-F11S/F12S 6 SECTION 4 ELECTRICAL ADJUSTMENT 0 dB=0.280 mV MW Setting: BAND switch : MW AM RF signal generator 30% amplitude modulation by 400 Hz signal Output level:
21、 as low as possible Put the lead-wire antenna close to the set. + level meter set 4 MAIN board TP (SP ) MAIN board TP (SP +) SW Setting: BAND switch: SW AM RF signal generator 30% amplitude modulation by 400 Hz signal Output level: as low as possible + level meter MAIN board TP (SP ) MAIN board TP (
22、SP +) set 4 10 pF MAIN board TP (GND) MAIN board TP (ANT) FM Setting: BAND switch: FM FM RF signal generator 22.5 kHz frequency deviation by 400 Hz signal Output level: as low as possible + level meter MAIN board TP (SP ) MAIN board TP (SP +) set 4 0.01 F MAIN board TP (GND) MAIN board TP (ANT) Repe
23、at the procedures in each adjustment several times, and the tracking adjustments should be fi nally done by the trimmer capacitors. Remove FM antenna in FM adjustment. MW/SW IF ADJUSTMENT Adjustment for a maximum reading on level meter T1455 kHz MW FREQUENCY COVERAGE ADJUSTMENT Adjustment PartFreque
24、ncy Display L5520 kHz CT1-21650 kHz MW TRACKING ADJUSTMENT Adjust for a maximum reading on level meter L1600 kHz CT1-11400 kHz no mark: F11S ( ): F12S SW FREQUENCY COVERAGE ADJUSTMENT Adjustment PartFrequency Display L62200 kHz (5800 kHz) CT37600 kHz (18250 kHz) no mark: F11S ( ): F12S SW TRACKING A
25、DJUSTMENT Adjust for maximum reading on level meter L22200 kHz (5800 kHz) CT2(18250 kHz) FM FREQUENCY COVERAGE ADJUSTMENT Adjustment PartFrequency Display L486.5 MHz CT1-4109.5 MHz FM TRACKING ADJUSTMENT Adjust for a maximum reading on level meter L386.5 MHz CT1-3109.5 MHz Adjustment Location: MAIN
26、board (See page 7) RadioFans.CN ICF-F11S/F12S 7 FM Tracking Adjustment T1 MW/SW IF Adjustment L3 CT1-3 MAIN BOARD (Component Side) MAIN BOARD (Conductor Side) S1 BAND SW ? MW ? FM TP (ANT) TP (GND) TP (SP+) TP (SP-) S2 POWER OFF ? ON FM Frequency Coverage Adjustment L4 CT1-4 SW Tracking Adjustment S
27、W Frequency Coverage Adjustment L6 CT3 MW Tracking Adjustment L1 CT1-1 MW Frequency Coverage Adjustment L5 CT1-2 L2 CT2 (F12S) Adjustment Location: RadioFans.CN ICF-F11S/F12S 8 MEMO RadioFans.CN ICF-F11S/F12S ICF-F11S/F12S 99 5-1. PRINTED WIRING BOARD - MAIN Board - : Uses unleaded solder. ? 1 C6 C7
28、 JC3 C4 CT1-4 CV1-4CV1-1 CV1-2 CV1-3 CT1-1 CT1-2 L5 MW OSC CT1-3 C35 JC2 C22C20 C28 C27 C33 C32 C36 Q1 C29 R5 R1 C24 R4 C21 C1 C2 C12 C13 C8 C9 C10 C11 C14 C15 C16 JC1 C17 C37 D1A/K A K ANT TP (ANT) ANT1 FM/SW TELESCOPIC ANTENNA R2 R3 L11 L2 SW RF T1 AM IFT L7 J1 L6 SW OSC CT3 CT2 C26 C30 C34 SP1 C2
29、5 C B E RV1 VOLUME CF2 CF3 JW3 JW4 W3 DRY BATTERY SIZE D (IEC DESIGNATION R20) 2PCS. 3V BPF1 BAND PASS FILTER NATURAL C31 L8(F11S) (F12S) BLK RED JW5 JW2 JW1 C19 L1 MW FERRITE-ROD ANTENNA C23 L3 FM RF 30 15 31 16 CF1 IC1 + + + + + + + SP+ BRN BLK SP W4 L4 FM OSC CV1 TUNING S1 BAND S2 POWER FM MW ON
30、OFF SW TP (SP+) TP (SP-) TP (GND) (F12S) W2 -1-6 -2-3 -4-5 (F11S) A B C D E F G H I J 123456789 1-874-716- 11 (11) MAIN BOARD SECTION 5 DIAGRAMS For Schematic Diagrams. Note: All capacitors are in F unless otherwise noted. (p: pF) 50 WV or less are not indicated except for electrolytics and tantalum
31、s. All resistors are in and 1/4 W or less unless otherwise specifi ed. f : internal component. C : panel designation. A : B+ Line. C : adjustment for repair. Power voltages is dc 3V and fed with regulated dc power supply from battery terminal. Voltages are dc with respect to ground in no-signal (de-
32、 funed) conditions. no mark : FM ( ) : MW/SW Voltages are taken with a VOM (Input impedance 10 M). Voltages variations may be noted due to normal produc- tion tolerances. Signal path. F : FM f : MW h : SW THIS NOTE IS COMMON FOR PRINTED WIRING BOARD AND SCHEMATIC DIAGRAM. (In addition to this, the n
33、ecessary note is printed in each block.) For Printed Wiring Boards. Note: X : Parts extracted from the component side. W : indicates side identifi ed with part number. f : internal component. : Pattern from the side which enables seeing. (The other layers patterns are not indicated.) IC Block Diagra
34、m MAIN Board IC1 CXA1019S 123456789101514131211 FM DISCRIMINATOR AF POWER AMPAM FEFM IF TUNING METER AM IF DET AGC FM FE 232221202425191817162928272630 GND GND AF OUT VCC RIPPLE FILTER AF IN DET OUT AFC AGC AFC AGC IF GND METER N.C FM IF IN AM IF IN FM/AM BAND SELECT FM/AM IF OUT FE GND N.C AM RF IN
35、 FM RF REG OUT FM OSC FM RF IN AFC AM OSC VOL NF FM DISCRI GND GND RadioFans.CN ICF-F11S/F12S ICF-F11S/F12S 1010 5-2. SCHEMATIC DIAGRAM - MAIN Board - See page 9 for IC Block Diagram. SP1 R4 C34 C32C36 C33 C30C31 C29 C28 C27 C25C26 R5 R3 C24 R2 JW3 JW4 L7 C37 JW1 C21 L11 JW2 C19 R1 C22C23 CF1 W2 C18
36、 C13 C8 C9 C10 C11 C14 C15 C7 L8 JW5 CT2 JC2 C2 IC1 ANT1 C1 C4 C6 C12 C16 C17 C35 JC1 CT3 RV1 CF2 CF3 W3 W4 Q1 S2 J1 D1 CT1-1 L2 TP TP S1-6 S1-2 S1-3L3 CV1-3 CV1-4CT1-4 L4CV1-2CV1-1 BPF1 CT1-3 S1-1 S1-5 CT1-2 L5 L6 T1 TP ANT TP S1-4 C20 47 470 10V 11 1 22 25V 470 10V 0.047 0.022 1 4.7 50V 10 50V 100
37、k 220 0.01 2.2k 3p 1000p 10 50V 4.7k 0.14.7 50V 22p 220p 100p 47p 10p 22p 0 10p CXA1019S 6p 10p 1p 3p 470p 3p 8p 0 50k 2SC4154 1PS226 (SP-) (SP+) (GND) (ANT) 0.01 GNDGNDOUTVCC RIPPLE INOUT AGC GND METER N.C. SELECT AFAFDET AFC(J) AFC(W) AM BAND OUT IF GNDGND DISCRI NFVOLAMAFCFMREGFMAM OSCOSCOUTRFRF
38、N.C. F.E GND FM/AM IF IN IF IN FM FM IN RF IF OUT DET,AGC,AF AMP ANTENNA TELESCOPIC (F11S) (F12S) (F11S) (F12S) *C14 1000p 2200p (F11S) (F12S)2200p (F11S) (F12S) 470p *C15 (F11S) (F12S) 1p 10p *C18 ANTENNA FERRITE-ROD MW VOLUME FM/SW FM/MW/SW FRONT END, FM/MW/SW IF AMP, SP+ SP- MW OSC SW OSC FM RF O
39、SC FM SW RF OFF ON POWER ? SW MW FM BAND S1 TUNING CV1 DRY BATTERY SIZED (F11S) (F12S) (IEC DESIGNATION R20 2PCS.3V) 2PCS.3V HIGH CUT MUTING BAND PASS FILTER AM IFT 1H 1H 12H RadioFans.CN 11 ICF-F11S/F12S MAIN board 5 1 3 ANT1 not supplied not supplied 12 14 13 15 1 2 L1 10 11 16 96 7 8 4 SECTION 6
40、EXPLODED VIEW 1 3-254-143-11 SCREW (B3), (+) BV TAPPING 2 3-272-871-01 CABINET (REAR) 3 X-2189-157-1 CABINET FRONT SUB ASSY (including SP1) (F11S) 3 X-2189-158-1 CABINET FRONT SUB ASSY (including SP1) (F12S) 4 3-272-874-01 KNOB (VOL) 5 3-272-873-01 KNOB (TUNE) 6 3-920-194-11 TERMINAL (), BATTERY 7 3
41、-374-783-02 WASHER, POLY-SLIDER 8 3-272-878-01 +, BATTERY TERMINAL 9 3-272-875-01 GEAR (VC) 10 3-044-220-01 HOLDER (ANT) 11 3-272-880-01 CUSHION (SW) 12 A-1418-784-A MAIN BOARD, COMPLETE (F11S) 12 A-1418-785-A MAIN BOARD, COMPLETE (F12S) 13 2-580-036-01 CUSHION (BATTERY) 14 3-272-872-01 LID, BATTERY
42、 CASE 15 3-918-696-31 SCREW (M3X6 LOCK ACE) 16 2-514-259-01 PIN (PVC) ANT1 1-501-774-31 ANTENNA, TELESCOPIC L1 1-457-565-11 BAR ANTENNA COIL (MW) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark Note: -XX and -X mean standardized parts, so they may have some difference from
43、the original one. Items marked “*” are not stocked since they are seldom required for routine ser- vice. Some delay should be anticipated when ordering these items. The mechanical parts with no reference number in the exploded views are not sup- plied. Color Indication of Appearance Parts Ex- ample:
44、 KNOB, BALANCE (WHITE) . . . (RED) R R Parts of Color Cabinets Color Accessories are given in the last of the electrical parts list. RadioFans.CN 12 ICF-F11S/F12S SECTION 7 ELECTRICAL PARTS LIST A-1418-784-A MAIN BOARD, COMPLETE (F11S) A-1418-785-A MAIN BOARD, COMPLETE (F12S) * 2-514-259-01 PIN (PVC
45、) 3-044-220-01 HOLDER (ANT) 3-272-880-01 CUSHION (SW) BPF1 1-236-711-21 FILTER, BAND PASS C1 1-162-911-11 CERAMIC CHIP 6PF 0.5PF 50V C2 1-162-915-11 CERAMIC CHIP 10PF 0.5PF 50V C4 1-162-915-11 CERAMIC CHIP 10PF 0.5PF 50V C6 1-164-428-11 CERAMIC CHIP 1PF 0.25PF 50V C7 1-162-945-11 CERAMIC CHIP 22PF 5
46、% 50V C8 1-164-230-11 CERAMIC CHIP 220PF 5% 50V C9 1-162-927-11 CERAMIC CHIP 100PF 5% 50V C10 1-162-923-11 CERAMIC CHIP 47PF 5% 50V C11 1-162-915-11 CERAMIC CHIP 10PF 0.5PF 50V C12 1-162-934-11 CERAMIC CHIP 3PF 0.25PF 50V C13 1-162-945-11 CERAMIC CHIP 22PF 5% 50V C14 1-162-964-11 CERAMIC CHIP 0.001u
47、F 10% 50V (F11S) C14 1-162-966-11 CERAMIC CHIP 0.0022uF 10% 50V (F12S) C15 1-162-966-11 CERAMIC CHIP 0.0022uF 10% 50V (F12S) C15 1-164-315-11 CERAMIC CHIP 470PF 5% 50V (F11S) C16 1-164-315-11 CERAMIC CHIP 470PF 5% 50V (F11S) C17 1-162-934-11 CERAMIC CHIP 3PF 0.25PF 50V (F12S) C18 1-162-997-11 CERAMI
48、C CHIP 10PF 0.5PF 50V (F12S) C18 1-164-428-11 CERAMIC CHIP 1PF 0.25PF 50V (F11S) C19 1-126-964-11 ELECT 10uF 20% 50V C20 1-162-970-11 CERAMIC CHIP 0.01uF 10% 25V C21 1-162-964-11 CERAMIC CHIP 0.001uF 10% 50V C22 1-164-156-11 CERAMIC CHIP 0.1uF 25V C23 1-126-963-11 ELECT 4.7uF 20% 50V C24 1-162-970-1
49、1 CERAMIC CHIP 0.01uF 10% 25V C25 1-126-963-11 ELECT 4.7uF 20% 50V C26 1-126-964-11 ELECT 10uF 20% 50V C27 1-115-156-11 CERAMIC CHIP 1uF 10V C28 1-164-227-11 CERAMIC CHIP 0.022uF 10% 25V C29 1-165-176-11 CERAMIC CHIP 0.047uF 10% 16V C30 1-104-662-91 ELECT 22uF 20% 25V C31 1-126-925-91 ELECT 470uF 20% 10V C32 1-115-156-11 CERAMIC CHIP 1uF 10V C33 1-115-156-11 CERAMIC CHIP 1uF 10V C34 1-126-925-91 ELECT 470uF 20% 10V C35 1-162-913-11 CERAMIC C