HarmanKardon-MK100-ss-sm维修电路原理图.pdf

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1、 harman/kardon Service Manual MAESTROKITCHEN MK100 Sound system. Released EU2012 Harman Consumer Group, Inc. Rev 0, 3/2012 8500 Balboa Boulevard Northridge, California 91329 CONTENTS PACKING, SPEAKERS 2 PACKING, CONTROL UNIT 3 PACKING, SHIPPING 4 EXPLODED VIEW AND PARTS 5 PARTS LIST 6 UNIT ASSEMBLY

2、PROCESS 8 SCHEMATIC DIAGRAMS 22 RadioFans.CN 收音机爱 好者资料库Harman KardonMK 100 Service ManualPage 2 of 47RadioFans.CN 收音机爱 好者资料库5050000184H7FRONT EPE 125*100*55MM FOR NM-400-MM 1/1Cable Kits 4000mm BLK C19922045(鈺滿榮)3064000006Y7111/1AC/DC ADAPTER 100240V 24V 5A STD-240502112000104A710325050000186H7RIGHT

3、 EPE 251*125*115MM FOR NM-400-MM 1/11LEFT EPE 251*125*115MM FOR NM-400-MM1/1xxxXXXXXXXX1/1QTYDESCRIPTIONP/NITEM1/11/1451/1INNER BOX FOR NM-400-MM5080000621471/1REMOTE CONTROLLER 24002525MHz 13KEY RB85A00(REMOTE SOLUTION)2020000022R761/1PE BAG 380*240mm DA-903/TLR (東誠)5010000125H7789xxxXXXXXXXX1/1505

4、0000185H7501000019687PE BAG 850*320MM FOR NM-400-MM(東立)1615141319201221223060000026W71/1BRACKET KITS PE BAG W/RECYCLE LOGO FOR NM-400-MM(廣迎)4025700012P74010000042G7PLASTIC FOOT KITS PC+ABS Black PE BAG W/RECYCLE LOGO FOR NM-400-MM(和興)1/1PWR CORD CABLE 2000mm KE-23+KE-24 BLACK(健力)1/16160000023R7Hardw

5、are, Screw, M3x5mm, Philips Flat head, Black 8PCS/BAGOUT CARTON 676*267*292MM FOR NM-400-MM 5030000504N71/2GIFT BOX FOR NM-400-MM1/2CARTON SHEET 669*267MM FOR NM-400-MM 5160000574N7MM14901350DProduct S/N Label NM-400-MM HARMAN1/15080000622M71/1FM ANTENNA 50ohm LENGTH 2900mm GY197HT0220-C002(WIESON)3

6、010000137D71/11/11/1MM108230107Carton Label for NM-400-MM Harman234240000215E7I-Device Pad for NM-400-MM Harman(cookplAY)(瑞成)1/15230000324D7Paper tray for NM-400-MM1/11718245160000606N7Paper Sheet 447*70mm for NM-400-MM(進揚)1/1Harman KardonMK 100 Service ManualPage 3 of 47REFERENCE VIEWTOP VIEW SCALE

7、 1:1Harman KardonMK 100 Service ManualPage 4 of 47Harman KardonMK 100 Service ManualPage 5 of 47MainBoardDescriptionMarvell Aspen L 400MHz DDR2 128MB for AspenFlash MTFC2GGQDM-WT 2GB = 256MBMCU MSP430F4132IRGZ (TI)CPLD IC 3.3V LC4032V-75TN48C 7.5ns TQFP 48PIN SMD(LATTICE)CPLD IC LC4032ZE-7TN48C 7.5n

8、s TQFP 48PIN SMD(LATTICE)POWER IC MAX8660ETL+ QFN 40PIN H=0.8 (MAXIM)DC-DC CONVERTER IC 1A SC194BMLTRT MLP 10P H=1 SMD(SEMTECH)DC/DC CONVERTER IC ZT7103S SOT23 5PIN H=1.4 SMD(ZILLTEK)IC RTC ISL1208IB8Z SOP-8 H=1.75mm SMD(IINTERSIL)XTAL SMD 32.768KHz 20ppm/12.5pF G53270001(亞陶ECERA)CHIP MONO 0805 22uF

9、/6.3V +-10% X7R C2012X7R0J226KT SMD(TDK)*10CHIP MONO 0603 10uF/6.3V +-20% X5R C1608X5R0J106MT SMD(TDK)*12CHIP MONO 1210 100uF 6.3V +-20% X5R C3225X5R0J107MT SMD(TDK)*3CHIP TAN D 220uF/10V +-20% 0.5ohm 7.3*4.3*2.8MM T491D227M010AT SMD(KEMET)*8CHIP MONO 1206 100uF 6.3V +-20% X5R GRM31CR60J107ME39L SMD

10、(MURATA)*2CHIP MONO 1210 47uF 16V +-20% X5R GRM32ER61C476ME15K SMD(MURATA) *12CHIP ELECT 100uF/16V +-20% 105 8*6.2MM EEEFC1C101P SMD(PANASONIC)LOW CAPACITANCE TVS DIODE ARRAY VRWM:5V15KV/8KV SRV05-4.TCT SOT-23 6P H=1.45 SMD(SEMTECH)INDUCTOR 2.2uH +-30% 2.04A 4.7*4.7*3mm MSCDRI-4D28-2R2N SMD(MAG. LAY

11、ERS)*3INDUCTOR 3.3uH +-20% 1.3A 3*3*1.5mm MLPS-3015-3R3M SMD(MAG. LAYERS)*2REG IC 1.25V/0.9V RT9173PS 1.5A SO8 H=1.75 SMD(RICHTEK)*2LDO REGULATOR IC 1.8V 1.5A SOT-223 ADP3339AKCZ-1.8-RL 3P H=1.7 SMD (ADI)CON,BTB,DF12-60DS-0.5V ,0.5mm 60PIN 2*30P,SMD(HIROSE) *2Connectors Cables PCB ( 6 layers)Others

12、- Resisters/Inductors/Capacitors .AudioBoardDescriptionAMP IC DIGITAL AUDIO PROCESSOR STA309A TQFP 64P H=1.6 SMD(ST)AMP IC QUAD HALF BRIDGE STA508 SMD(ST)AMP IC TJM4558CD Wide Bandwidth Dual Bipolar Operation Amplifiers SO8 (ST)MOSFET N 19A 30V SiS402DN-T1-GE3 PowerPAK SMD (VISHAY)IC SWITCHING MP867

13、6DN STEP DOWN 42V 4.5A SOIC8ELECT CAP 1000uF/25V 10512.5*20 P=5MM KY (NCC) *7220uF/50V 10*16 P=5mm KY (NCC) *8INDUCTOR 10uH +-20% 4.4A 10.3*10.5mm SCDS104R-100M-N SMD(CHILISIN) *8CHIP MONO 1210 22U/25V +-20% X5R C3225X5R1E226MT SMD(TDK)*6SURGE SUPPRESSOR 0603ESDA-MLP7 SMD(BUSSMANN)Others - Resisters

14、/Inductors/Capacitors .Heatsink4mm screw banana plug pair *1 female - Right Speaker 4mm screw banana plug pair *1 female - Left Speaker 4mm screw banana plug pair *1 female - SubwooferPowerBoardDescriptionFS510T POWER CORD (JP)PWR-001-002 (LONGWELL)ower Cable 8 Pin L=100mm GHT0220RA-007Power Cable 6

15、 Pin L=130mm GHT0220RA-00820uF/50V 10*16 P=5mm KY (NCC)Harman KardonMK 100 Service ManualPage 6 of 47CHIP MONO 1210 10uF 35V +-10% X5R T=1.9GMK325BJ106KN-T SMD(TAIYO YUDEN)*6CHIP MONO 1206 22uF/16V K/X5RGRM31CR61E226K(MURATA)*4CHIP TAN X 100U/25V +-20% T491X107M025AH SMD(KEMET)CAP TAN 220uF 16V +-20

16、% SMD 7. 3*4.3 TAPING 0.5OHM (KEMET) *2MOSFET N 19A 30V SiS402DN-T1-GE3 PowerPAK SMD (VISHAY)STEP DOWN CONU IC 32V 3A MP2403DN-LF-Z SOIC8 H=1.73 SMD(MPS)STEP DOWN CONU IC 30V 6A MP8670DN-LF-Z SOIC H=1.7 SMD(MPS)Others - Resisters/Inductors/Capacitors .TouchPanelBoardDescriptionFFC Cable 68 Pin P=0.5

17、mm L=120mm A68120C3344NB (E&T)RF IC Remote nRF24L01+ QFN20Azotek IQS221 touch/proximity IC 9 channel (Holystone)FPC Connecter 68 Pin P=0.5mm 91505-06801 SMD (Aces)FPC Connecter 50 Pin P=0.5mm Top 88706-5001 SMD (Aces)SURGE SUPPRESSOR 0603ESDA-MLP7 SMD(BUSSMANN)PCB*2 ( one is 4 layers , the other one

18、 is 2 layers )Others - Resisters/Inductors/Capacitors .Remote ControllerDescriptionnRF24L01 (NORDIC)Crystal 16MHzMCU ATMEGA48-24AI ( Atmel)PCB ( 2 layers)Other Components Upper/Bottom/Battery Casing Coin Type Lithium BatteryManufacturer Part NumberManufacturer Part DescriptionQty241-030-05584-0BAESU

19、BWOOFER CABINET1249-ABS-05263-0BAEPORT TUBE1328-SPG-05890-0WAE INSULATION 360*170*10MM 2000#2320-0024-001SUBWOOFER LF DRIVER1166-5045A3GCD-ESPEAKER CABLE BLK/RED 450MM UL2468#20AWG+T250/0.8T+T205/0.8T1352-AM04018C1507-ESCREW T4*184RM-ETN0053K32PR-4A14NXT DRIVER2166-507598GA-ECABLE2315-ABS-05276-0AAE

20、TRIM PANEL2333-EVA-06047-0BAEEVA 38 DEGREE 102*1.02333-EVA-06062-0BAEEVA 4 STRIPS PER TRIM PANEL2333-EVA-06074-0BAEEVA 6*1300*0.8 EVA BLACK 38 DEGREE2317-ABS-05209-0BAESUBWOOFER TERMINAL COVER1350-EM03520D082-ESCREW T3.5*204320-SR-05258-0BAERUBBER GROMMET SR 50*10*1.0H4371-000-05303-ESCREW BAG ( M4*

21、10 8 PCS PER BAG Black/Grey 4/4)1371-000-05304-ESCREW BAG ( 350-AM03512D136-E*20 PCS + PE BAG )1376-000-01273-0BAECABLE CLIP BLACK 4376-000-01273-0WAECABLE CLIP WHITE4370-000-05112-ESPEAKER CABLE 5 M AWG# 18-30 RED INSULATED1370-000-05113-ESPEAKER CABLE 5 M AWG# 18-30 RED INSULATED AND SPADE PLUG ON

22、E END2431-000-07371-EEPE1431-000-07372-EEPE1431-000-07369-EEPE2431-000-07370-EEPE2430-002-05462-EPEARL BAG1411-000-08967-ESERIAL NUMBER LABEL1400-000-09794-EBEAUTY CARTON1401-000-05340-EINNER SLEAVE1401-000-05341-EINNER SLEAVE1403-000-06054-ECARD BOARD INSERT1410-000-07040-EMODEL LABEL1376-000-01275

23、-EOM1376-000-01275-EACCESSORY BAG ( WIRE CHANNELS GREY x 2 + WHITE x 2 )1156-H030012-EHEAT SHRINK TUBE 3*12mm 4Harman KardonMK 100 Service ManualPage 7 of 47NABU02/25/2011MK-400 SO /230Unit assembly process Harman KardonMK 100 Service ManualPage 8 of 47Bottom cover assembly process Harman KardonMK 1

24、00 Service ManualPage 9 of 47Step 1 : PCB fixed on the bottom coverAudio board Power boardMain boardABCUse MACHINE SCREW with washer M3.0*L5.0mm x15pcsBottom coverHarman KardonMK 100 Service ManualPage 10 of 47Step 2: CD ROM fixed on the bottom coverScrew (Hardware,Screw,M2.6*5mm,Philips Pan head, M

25、ACHINE,BLACK OXIDE) x4PCSa. CD ROM FFC cable need through the frame hole FFC CABLE 18PIN P=1mm L=200mm B18200C334FP25*10*5-R3 EMI CORE 65R100MHz FP 25*10*5-R3(SPORTOb. CD ROM FFC cable contact on the audio board C. Use screw to fixed the CD ROM Harman KardonMK 100 Service ManualPage 11 of 47Step 3:

26、PCB cable contactPower Control Cable 8Pin L=38 Power Control Cable 4Pin L=80 Power Control Cable 8P L=97 EVA form PIN P=0.5mm L=50mmPower boardAudio boardmain boardUse nut to fixedHarman KardonMK 100 Service ManualPage 12 of 47Front cover assembly process Harman KardonMK 100 Service ManualPage 13 of

27、 47Step 1 : PCB process and front cover assemblya. Adhesive with reflection film tape on the PCB front sideb. PCB front side tape on the front coverUse jig to fixed the position CD touch PCBPower touch PCBHarman KardonMK 100 Service ManualPage 14 of 47Step 2 : front cover PCB cable process 图6Navigat

28、ion board 图7CD touch board图5PCB Sticks on the front coverFFC cableTape the sponge on the board back side: CD TOUCH BOARD CUSHION PORON ML-32 POWER TOUCH BOARD CUSHION PORON ML-32 SPONGEHarman KardonMK 100 Service ManualPage 15 of 47Step 3 : front cover LCD process LCD cushion x 4pcsLCD with corea. L

29、CD cushion on the front coverb. Put on LCD on the front coverc. Add the electric conductivity sponge on the LCD 4 corner Harman KardonMK 100 Service ManualPage 16 of 47Step 4 : front cover backing plate process 139128524101176EVA formTape on the backing plateBacking plateFixed on the front coverHard

30、ware, Self-Tapping Screw, M3x8mm x 12pcs CD Non-Woven Sheet Slit felt on the front side Harman KardonMK 100 Service ManualPage 17 of 47unit assembly process Harman KardonMK 100 Service ManualPage 18 of 47Step 1 : front cover assembly and bottom cover assembly Side screw x2pcs1342Bottom side screw x4

31、pcsCable contacta. Front cover and bottom cover assemblyb. Use screw to fixed (6pcs)c.cable contact on the boardHarman KardonMK 100 Service ManualPage 19 of 47Step 2 : Top cover slide into the assembly 1212Side screw x4pcs12453Top side screw 5pcs1342Hardware, Screw, M3x5mm, Phillips Pan head, MACHIN

32、E, BLACK OXIDE (13pcs)Rear side screw x4pcs1234Hardware, Self-Tapping Screw, M3x8mm x4pcs for the audio jackHarman KardonMK 100 Service ManualPage 20 of 47Step 3 : Glass lens put into the assembly Glass lens adhesive on the front coverGlass lens assemblyHarman KardonMK 100 Service ManualPage 21 of 4

33、75544332211DDCCBBAAV-V+12V_nDisV+V+V-V-8V_nDis12V_nDis8V_nDis12V5V8V24V24V24V12V24V8V5VGND24VTitleSizeDocument NumberRevDate:Sheet12V/1AR6=12.5x(12V-0.8V)K24V to 12V (MP2403)R16=12.5x(8V-0.8V)K8V/2A24V to 8V (MP2403)POWER IN24VDC1206120612061206120612061206120624V to 5V (MP1584)12061206POWER CONN. t

34、o Audio BoardPOWER CONN. to Main BoardPower Board Enable1032000128T71032000128TDVout=0.8x(100k+18.2K)/18.2kU6SI4401BDY-T1-GE3U6SI4401BDY-T1-GE3S11S22S33G4D15D26D37D48C4110uF/35VC4110uF/35VC6220uF/50VC6220uF/50V12R192.2KR192.2KC12220uF/50VC12220uF/50V12R250ohmR250ohmC140.1uF/50VC140.1uF/50VC230.1uF/5

35、0VC230.1uF/50VC220.1uF/50VC220.1uF/50VL2750ohmL2750ohm12L622uH +-20%L622uH +-20%12C440.1uF/50VC440.1uF/50VC5220uF/50VC5220uF/50V12R140ohmR140ohmC80.01UF/50VC80.01UF/50VTP8TP81TP4TP41R270ohmR270ohmR240ohmR240ohmC79100uF/50VC79100uF/50V12R22100KR22100KC350.1uF/50VC350.1uF/50VC10.01UF/50VC10.01UF/50VR1

36、620K ohmR1620K ohmTP6TP61CON6GPFC101-0402A02CON6GPFC101-0402A0211332244L722uH +-20%L722uH +-20%12R13100KR13100KC2122uF/16VC2122uF/16VR810K ohmR810K ohmTP5TP51C3422uF/16VC3422uF/16VU5MP1584EN-LF-ZU5MP1584EN-LF-ZVIN7BST8SW1COMP3FB4GND5FREQ6EN2exposed pad9R3018.2K ohmR3018.2K ohmC25390pF/50VC25390pF/50

37、VR120ohmR120ohmR689200K ohmR689200K ohmD4B360A-013-FD4B360A-013-FR1015K ohmR1015K ohmC160.1uF/50VC160.1uF/50VC260.1uF/50VC260.1uF/50VC310.1uF/50VC310.1uF/50VC100.01UF/50VC100.01UF/50VR31150KR31150KL1750ohmL1750ohm12C5622uF/16VC5622uF/16VC520.01uF/1KVC520.01uF/1KVTP10TP101R2824.9K ohmR2824.9K ohmC180

38、.1uF/50VC180.1uF/50VR1810K ohmR1810K ohmL522uH +-20%L522uH +-20%12C5522uF/16VC5522uF/16VC502.2nF/50VC502.2nF/50VD2B360A-013-FD2B360A-013-FC40.01UF/50VC40.01UF/50VC530.01uF/1KVC530.01uF/1KVC80100uF/50VC80100uF/50V12CON2G2190-020801CON2G2190-0208011122334455667788C320.1uF/50VC320.1uF/50VC280.1uF/50VC2

39、80.1uF/50VR3100KR3100KTP7TP71C30.1uF/50VC30.1uF/50VC90.01UF/50VC90.01UF/50VR260ohmR260ohmC11220uF/50VC11220uF/50V12U2MP2403DN-LF-ZU2MP2403DN-LF-ZIN2BS1SW3FB5COMP6GND4SS8EN7exposed pad9R50100KR50100KC360.1uF/50VC360.1uF/50VU1MP2403DN-LF-ZU1MP2403DN-LF-ZIN2BS1SW3FB5COMP6GND4SS8EN7exposed pad9R110ohmR1

40、10ohmJ1 TWM-938OD-4A00HLJ1 TWM-938OD-4A00HLV-1V-2V+3V+4S5S6S7S8S11C70.01UF/50VC70.01UF/50VR70ohmR70ohmR210ohmR210ohmR40ohmR40ohmCON1G2190-020801CON1G2190-0208011122334455667788C190.1uF/50VC190.1uF/50VR150ohmR150ohmD1B360A-013-FD1B360A-013-FR50ohmR50ohmR620K ohmR620K ohmR23100KR23100KC400.1uF/50VC400

41、.1uF/50VC81100uF/50VC81100uF/50V12C3922uF/16VC3922uF/16VR170ohmR170ohmC470.1uF/50VC470.1uF/50VC130.1uF/50VC130.1uF/50VC3310nF/50VC3310nF/50VR20ohmR20ohmR2010K ohmR2010K ohmTP1TP11C450.1uF/50VC450.1uF/50VC38390pF/50VC38390pF/50VC8210uF/50VC8210uF/50VC480.1uF/50VC480.1uF/50VTP9TP91C1510uF/35VC1510uF/3

42、5VC20.1uF/50VC20.1uF/50VR10ohmR10ohmC206.8nF/50VC206.8nF/50VC4622uF/16VC4622uF/16VC510.01uF/1KVC510.01uF/1KVR29100KR29100KTP3TP31R91.4KR91.4KTP2TP21C540.01uF/1KVC540.01uF/1KVC420.1uF/50VC420.1uF/50VC270.1uF/50VC270.1uF/50VC3010uF/35VC3010uF/35VHarman KardonMK 100 Service ManualPage 22 of 47POWER5544

43、332211DDCCBBAATitleSizeDocument NumberRevDate:SheetBottom LayerBottom LayerH2SMT NUTH2SMT NUTG1G2G3G4G5H4SMT NUTH4SMT NUTG1G2G3G4G5R460ohmR460ohmR430ohmR430ohmR490ohmR490ohmR360ohmR360ohmR330ohmR330ohmR380ohmR380ohmR350ohmR350ohmR440ohmR440ohmR410ohmR410ohmR470ohmR470ohmR420ohmR420ohmR370ohmR370ohmR

44、320ohmR320ohmR390ohmR390ohmR480ohmR480ohmH1SMT NUTH1SMT NUTG1G2G3G4G5H3SMT NUTH3SMT NUTG1G2G3G4G5R340ohmR340ohmR450ohmR450ohmR400ohmR400ohmH5SMT NUTH5SMT NUTG1G2G3G4G5Harman KardonMK 100 Service ManualPage 23 of 47SCREW HOLES5544332211DDCCBBAAUART2_TXUART2_RXSSP4_CLKSSP4_RXDSSP4_TXDSSP4_FRM5V_OUTAUX

45、_RAUX_LAUX_DETSCL_AudioSDA_AudioBCLK_AudioLRCK_AudioMCLK_AudioSW_MUTEI2S_SEL1I2S_SEL0AUDIO_POWER_ONDSP_PWNAUX_DETSS1I2C_SCLI2C_SDARESET_DSPRESET_AUDIODSP_PWNAMPMuteRESET_AMP-13V33V33V35V5VGNDGNDGNDGNDGNDGNDGNDGNDGNDGND_AUXGND_AUXGND_AUXGND_AUXGND_AUXGND_AUXGNDGND_AUX5V-13V3GNDGND3V3GND_AUXGND_AUX12V

46、GNDGNDGND24VV_AMPGND_AUXRESET_AMPSSP_RXDSSP_TXDSSP_CLKSSP_FRMI2C_SCLI2C_SDAI2S_BCLK_MBI2S_LRCK_MBI2S_MCLK_MBV_AMP_ENRESET_DSPI2S_DATA_MBI2S_SEL1I2S_SEL0UART_TXUART_RXAMPMuteDAB_PWRENDAB_nResetAUXIN_LAUXIN_RBM1RESET_AMP-15V_OUTTitleSizeDocument NumberRevDate:SheetDSP Power1= 3V3 power on0= 3V3 power

47、offJack IN: High 3.3VJack OUT:Low 0VGR LZener 15VR7121.2KR7121.2KC1250.1uf/50V 0603C1250.1uf/50V 0603TP67TP67R1070ohmR1070ohmR1260ohmR1260ohmR1381KR1381KC4330pF/50VC4330pF/50VR71347K ohmR71347K ohmR6850ohmR6850ohmTP60TP60C1340.1uF/25VC1340.1uF/25VC70.1uF/25VC70.1uF/25VR1013.74KR1013.74KTP70TP70CR2DN

48、P/ASES12U030R2CR2DNP/ASES12U030R2R1490ohmR1490ohmR1440ohmR1440ohmR7151KR7151KQ9MMBT3904-7-FQ9MMBT3904-7-FB1E2C3TP63TP63C128DNP/0.01uF/50VC128DNP/0.01uF/50VJ4DNP/GPHA101-0202A001B1BXJ4DNP/GPHA101-0202A001B1BX1122334455R847KR847KTP73TP73TP56TP56C2330pF/50VC2330pF/50VR1510ohmR1510ohmR181*hom/DNPR181*ho

49、m/DNPR6910ohmR6910ohmTP51TP51C510UF/16VC510UF/16VTP66TP66+C310uF/16V+C310uF/16VR1460ohmR1460ohmR718*ohm/DNPR718*ohm/DNPR14010KR14010KR6940ohmR6940ohm+C110uF/16V+C110uF/16VTP88TP88R7100ohmR7100ohmTP52TP52TP59TP59U1LD1117AL-33-AA3-A-RU1LD1117AL-33-AA3-A-RGNG1VOUT2VIN3D171N4148D171N414812R6950ohmR6950o

50、hmR142.2KR142.2KR6881KR6881KR1430ohmR1430ohmR1420ohmR1420ohmR1410ohmR1410ohmR130 ohmR130 ohmTP53TP53R71610KR71610KR1370ohm/DNPR1370ohm/DNPTP69TP69TP54TP54TP62TP62D18MMSZ5245BS-7-FD18MMSZ5245BS-7-F12TP72TP72TP55TP55R6934.7KR6934.7KU2MAX809STR/DNPU2MAX809STR/DNPGND1RESET2VCC3R2604KR2604KR1450ohmR1450o