JBL-E230-pwr-sm 维修电路原理图.pdf

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1、Amplifier 250 Watts High-Pass Frequency Dimensions 20.1kg Service Manual Northridge E250P/230 Power (RMS): Driver: 300mm (12) PolyPlas Inputs: Line Level (switchable to LFE) and Speaker Level with 5-way binding posts Outputs: Speaker Level, High-Pass 5-way binding posts Low-Pass Frequency: Continuou

2、sly variable from 50Hz 150Hz Frequency: 150Hz when using speaker-level output Response: 25Hz low-pass crossover setting (H x W x D): 500mm x 365mm x 435mm Weight: RadioFans.CN 收音机爱 好者资料库1 4 5 6,20 7 8,13 9 10 14,15,16 17 18 11 2,3 1 12 21 19 23 24 Item Model Part number Description Qty 1 E250PBLK/BE

3、/CH 315953-001 BAG,ZIPLOCK,9X12 1,0000 2 E250P/230 333249-001 CUP,GRL-HLS 4,0000 3 E250PBE/CH 333249-003 CUP,GRL-INTRMZO 4,0000 4 E250PBLK/BE/CH 336486-001 FT,MOLDED,W/RBR INSRT 4,0000 5 E250PBLK/BE/CH 336799-001 ASY,PTB-STUDIO PB12 1,0000 6 E250PBLK/BE/CH 338125-002 ASY,LED-E150P/E250P 1,0000 7 E25

4、0PBLK/BE/CH 338128-002 ASY,XDUCER,WFR,12, E 1,0000 8 E250PBLK/BE/CH 338381-001 WARR,JBL,1YR/5YR,NEW 1,0000 9 E250PBLK/BE/CH 338836-001 LBL, COUNTRY OF ORIGI 2,0000 10 E250PBLK/BE/CH 350161-001 LBL,JBLAssem. in Mex 1,0000 11 E250PBLK/BE/CH 351243-001 RING,TRIM,12-E250P 1,0000 12 E250PBLK/BE/CH 351245

5、-002 ASY,AMP-E250P/230V 1,0000 13 E250PBLK/BE/CH 351248-001 MNL,OWNER-E150P/E250P 1,0000 14 E250P/230 351249-004 CTN,OUTER,MSTR-E250P/ 1,0000 15 E250PBE/230 351249-005 CTN,OUTER,MSTR-E250BE 1,0000 16 E250PCH/230 351249-006 CTN,OUTER,MSTR-E250CH 1,0000 17 E250PBLK/BE/CH 351252-001 PAD,END,TOP-E250P S

6、ER 1,0000 18 E250PBLK/BE/CH 351252-002 PAD,END,BTM-E250P SER 1,0000 19 E250PBLK/BE/CH 351307-001 ASY,GRL,FRNT-E250P 1,0000 20 E250PBLK/BE/CH 351348-001 ASY,LOGO/LEDPLATE 1,0000 21 E250PBLK/BE/CH 49790P MICROFOAM,.062x20 x18 4,0000 22 E250PBLK/BE/CH 763-31110-40 SCR,#8X2.5,TR HD, PH 4,0000 23 E250PBL

7、K/BE/CH 903401-012 SCR,PB,PPH,#6x.75,BLK 10,0000 24 E250PBLK/BE/CH 903802-016 SCR,PB,HXS,#8x1,ZINC 8,0000 25 E250PBLK/BE/CH 908302-012 SCR,PB,HXS,#6x.75,ZIN 4,0000 RadioFans.CN 收音机爱 好者资料库E250PElectrical Parts List Part Number Description Qty Reference designators Resistors 020-220497-120 Film Resist

8、or 2K2 1/4W J 1 R11 021-100401-120 MOF Resistor 1K 1W J 1 R103 021-120403-020 MOF Resistor 1K2 3WS J 1 R9 021-120405-020 MOF Resistor 1K2 5WS J 1 R6 022-500003-020 KNP Resistor 0 ohms05 3WS J 1 R104 024-000098-120 SMD Resistor 0 ohms 1/8W J 2 R125, 126 024-100298-120 SMD Resistor 10 ohms 1/8W J 2 R8

9、1, 82 024-100398-120 SMD Resistor 100 ohms 1/8W J 1 R62 024-100498-120 SMD Resistor 1K 1/8W J 10 R79, 83, 92, 95, 96, 105, 108, 127, 65 024-100598-120 SMD Resistor 10K 1/8W J 30 R2, 17, 19, 20, 21, 37, 54, 58, 63, 69, 71, 72, 74, 75, 84, 88, 89, 97, 106, 109, 111, 113-117, 119, 120, 123, 124 024-100

10、698-120 SMD Resistor 100K 1/8W J 6 R3, 22-25, 112 024-110598-100 SMD Resistor 11K 1/8W F 1 R98 024-120698-120 SMD Resistor 120K 1/8W J 1 R39 024-121598-100 SMD Resistor 12K1 1/8W F 1 R38 024-137698-100 SMD Resistor 137K 1/8W F 1 R32 024-150498-120 SMD Resistor 1K5 1/8W J 2 R67, 68 024-180598-120 SMD

11、 Resistor 18K 1/8W J 1 R29 024-187698-100 SMD Resistor 187K 1/8W F 1 R45 024-200598-120 SMD Resistor 20K 1/8W J 1 R94 024-220398-120 SMD Resistor 220 ohms 1/8W J 1 R90 024-220498-121 SMD Resistor 2K2 1/8W J 3 R1, 87, 61 024-220598-120 SMD Resistor 22K 1/8W J 1 R118 024-220798-120 SMD Resistor 2M2 1/

12、8W J 2 R80, 121 024-237598-120 SMD Resistor 23K7 1/8W F 1 R48 024-243698-100 SMD Resistor 243K 1/8W F 1 R36 024-270498-120 SMD Resistor 2K7 1/8W J 2 R73, 64 024-300398-120 SMD Resistor 300 ohms 1/8W J 1 R55 024-300598-120 SMD Resistor 30K 1/8W J 1 R56 024-330498-120 SMD Resistor 3K3 1/8W J 9 R7, 8,

13、26, 27, 12-15, 59 024-330598-120 SMD Resistor 33K 1/8W J 2 R4, 5 024-360498-120 SMD Resistor 3K6 1/8W J 1 R28 024-390498-120 SMD Resistor 3K9 1/8W J 1 R93 024-390598-120 SMD Resistor 39K 1/8W J 1 R77 024-430498-100 SMD Resistor 4K3 1/8W F 1 R78 024-453598-100 SMD Resistor 45K3 1/8W F 1 R30 024-47029

14、8-120 SMD Resistor 47 ohms 1/8W J 2 R101, 102 024-470398-120 SMD Resistor 470 ohms 1/8W J 3 R76, 99, 100 024-470498-120 SMD Resistor 4K7 1/8W J 2 R85, 86 024-470598-120 SMD Resistor 47K 1/8W J 4 R44, 47, 49, 107 024-470698-120 SMD Resistor 470K 1/8W J 1 R70 024-470798-120 SMD Resistor 4.7M 1/8W J 1

15、R60 024-487498-100 SMD Resistor 4K87 1/8W F 2 R51, 53 024-510398-120 SMD Resistor 510 ohms 1/8W J 1 R57 024-560598-120 SMD Resistor 56K 1/8W J 1 R122 024-620398-100 SMD Resistor 620 ohms 1/8W F 2 R16, 18 024-680498-120 SMD Resistor 6.8K 1/8W J 6 R46, 91, 40, 41, 43, 42 024-680598-120 SMD Resistor 68

16、K 1/8W J 6 R33, 34, 31, 50, 52, 66 024-820598-120 SMD Resistor 82K 1/8W J 1 R69 026-200595-269 VR2 FREQUENCY POT PN:RD163121R034-20KBx2(EJ) 1 VR2 026-500495-252 VR1 LEVEL POT P/N:RK163111R522-5KA (EJ) 1 VR1 38PB12PB12 Electrical Parts List (Cont.)Revision 2 OnlyPart Number Description Qty Reference

17、designators Capacitors 031-100244-100 SMD Ceramic Capacitor 0u01/50V K 7 C33, 45, 51, 66, 67, 5, 10 031-100343-100 SMD Capacitor 100pF/50V J 3 C16, 36, 58 031-100344-100 SMD Capacitor 0u1/50V K 16 C11, 42-44, 46-49, 52, 54, 55, 60, 63, 71, 74, 77 031-100364-100 SMD Capacitor 0.1uF/100V K 2 C3, 7 031

18、-220344-100 SMD Capacitor 220pF/50V J 5 C14, 15, 20, 21, 19 031-330444-300 SMD Capacitor 3300pF/50V K 2 C40, 34 031-470244-102 SMD Capacitor 0u047/50V K 2 C62, 59 031-560243-100 SMD Capacitor 56pF/50V J 2 C57, 61 031-560343-102 SMD Capacitor 560pF/50V J 1 C56 032-100484-200 END PE Capacitor 1uF/250V

19、 K 2 C70, C70B 033-200645-300 NP Capacitor 200u/50V M 2 C17, 18 033-470444-270 NPE 4u7/50V K 1 C73 033-680464-270 NPE 6u8/100V K 1 C72 034-100525-300 Electrolytic Capacitor 10uF/25V M 1 C35 034-100625-300 Electrolytic Capacitor 100uF/25V M 1 C64 034-220525-301 Electrolytic Capacitor 22uF/25V M 6 C4,

20、 9, 41, 39, 50, 53 034-220615-301 Electrolytic Capacitor 220uF/16V M 1 C37 034-330525-300 Electrolytic Capacitor 33uF/25V M 1 C1 034-330615-300 Electrolytic Capacitor 330uF/16V M 2 C12, 78 034-330780-300 Electrolytic Capacitor 3300uF/80V M 2 C6, 8 034-470415-301 Electrolytic Capacitor 4u7/50V M 1 C2

21、 034-470615-301 Electrolytic Capacitor 470uF/16V M 1 C65 038-100363-300 MPE Capacitor 0u1/100V J 7 C68, 69, 26, 27, 28, 29, 30 038-150393-300 MPE Capacitor 0u15/63V J 1 C25 038-330393-300 MPE Capacitor 0u33/63V J 1 C31 039-100390-100 UL Capacitor 0u1/275V 1 CXAC1 Semiconductors 051-000600-100 NPN Tr

22、ansistor MPSW06RLRA 2 Q2, Q16 051-005600-100 NPN Transistor MPSW56RLRA MPQ TO-92 1 Q3 051-222200-100 NPN Transistor PN:MPS2222ARLRA TO-92 1 Q21 051-290700-100 NPN Transistor P2N2907A TO-92 2 Q19, 23 051-540101-000 PNP Transistor 2N5401 TO-92 1 Q1 051-555100-000 NPN Transistor 2N5551 TO-92 1 Q17 052-

23、400080-000 Bridge rectifier PN:RS804 400V, 8A 1 BR1 053-211100-000 IC;Half-Bridge Driver PN:IR2111 1 U7 054-000100-100 SMD Diode ES1D 200V, 1A, 35ns 5 D5, 26, 29, 33, 38 054-001001-100 SMD Zener Diode 10V SOT-23 DZ23C10 1 D35 054-001500-100 SMD Zener Diode 15V SOT-23 DZ23C15 3 D6, 7, 9 054-007200-10

24、0 SMD IC Dual Op-Amp TL072CDR SO-8 (TI) 2 U5, 6 054-007400-100 SMD IC Quad Op-Amp PN:TL074CDR (TI) 2 U2, 3 054-033904-100 SMD TR NPN (MOTOROLA) MMBT3904LT1 SOT23 6 Q11, 14, 13, 5, 8, 9 054-033906-100 SMD TR PNP (MOTOROLA) MMBT3906LT1 SOT23 4 Q6, 10, 12, 15 054-045580-100 SMD Dual Op-Amp NJM4558M-TE3

25、 DMP-8 1 U4 054-050600-100 SMD Zener Diode 5.6V SOT-23 DZ23C5V6 3 D24, 36, 37 054-211400-100 SMD NPN Transistor DTC114EK SMT3 1 Q7 054-414803-100 SMD Zener Diode LL4148 26 D1-4, 8, 10-23, 27, 28, 30-32, 34, 39 054-540100-100 SMD PNP Transistor MMBT5401 LT1 3 Q20, 24, 26 054-555100-100 SMD NPN Transi

26、stor MMBT5551 LT1 1 Q25 051-003100-000 NPN Transistor TIP31C TO-220 1 Q4 051-064000-000 MOSFET IRF640 TO-220 2 Q18, 22 39E250PElectrical Parts List Part Number Description Qty Reference designators Miscellaneous 041-115001-000 Bead Coil YT-10911 1 L5 043-300101-000 Inductor 30uH YT-10033 1 L2 043-32

27、4300-000 Inductor 324uH YT-10778 1 043-560200-000 Inductor 56uH YT-10779 1 043-700101-000 Toroidal Inductor 70uH YT-10682 1 L3 044-100100-000 SMD Ferrite Bead 600R/100MHz 1206 2 FB1, FB2 072-010007-000 RCA Housing SCJ-1020 2P(G) WHT, RED 1 CONN1 072-040039-000 Terminal PC205 (t=0.8m/m) T205MA 1 S-07

28、2-040064-000 Terminal PC250(t=0.8), T250MA 1 S+ 072-040096-000 Terminal (t=0.8mm) PC187(0.8) 7 AC1, AC3, T1, T2, AC2, SW2, SW4 072-040169-000 Connector 2 PIN JS-1001-2 P:2.5mm 1 CONN3A 072-060170-000 Binding Posts HI LEVEL Input/Output Jacks 4 BP/IP, BP/OP XXX-XXXXX-XXX Fuse 250V, 5*20mm 1 073-05000

29、1-000 FUSE CLIP P/N:CFFH1206 2 074-030002-000 Toggle SW P/N L101 2 SW5, SW6 074-300018-000 Relay PN:943-1C-48D 1 K1 XXX-XXXXX-XXX Power Transformer 230V 1 061-020000-000 Level-Volume Knob 20 x 15 m/m UL 94V-0 Blk 2 061-314002-000 Strain relief SB4F-2 2 063-010012-000 Clamps for output transistors TR

30、K-1 4 063-531808-000 Rear plastic cover w/G ABS 1 073-032315-601 Heatsink 70 x 58 x 20 mm 1 074-020018-000 Main Power switch RF1003-BB4-0 1 XXX-XXXXX-XXX Power Cord 230V SPT-2 BLK 1 181-911600-161 Output wires #16 AWG UL1007 Blk 1 181-911655-135 Output wires #16 AWG UL1007 Green 1 181-921600-000 Out

31、put wires #16 AWG UL1015 Blk 1 181-921699-000 Output wires #16 AWG UL1015 Wht 1 E250PTesting Procedure A. Power Amp Section Resistance Check Resistance from S+ (SPK O/P) to GND should be 1M (NO LOAD) Resistance from V+ (C6 P+) to V- (C8 P-) gradually Fully CHARGED should read 10k Resistance from V+

32、(C6 P+) to S+ (SPK O/P) should read 1M Resistance from V- (C8 P-) to S+ (SPK O/P) should read 1M 2. Power UpLED RED With a 5mV signal to Low level input, LED should change to GREEN -Voltage measurements (DVM) LED OP AMP P-U4(1) P-U4(7) RED 0Vrms 11.84VDC GREEN 7.13Vrms -12.93VDC 3. D.C. Operation -V

33、oltage measurements (DVM) on CLASS D POWER AMP Between V+ Q4(E) Q1(C) Q10(C) U7(1) U7(2) U7(4) U7(6) U7(7) U7(8) And This Point GND V-GND GND GND GND GND GND GND GND Get this Reading 71.7V 0V -71.7V 0V -71.7V -71.5V -71.2V 0V 0V 4.65V 4. Check Switching Frequency Oscilloscope - USE THE PROBE TIP TO

34、U6(7) TO GND Reading 100kHz +/-10%,24Vp-p B. Pre Amp SectionLine Level Input Sensitivity -Set upTurn level, XOVER FREQ POT Fully CW and LFE switch off Generator Set at 200mV50Hz Signal to Line level input E250PTesting Procedure - Voltage measurementsOP AMP SPEAKER O/PU2(1) U2(14) U2(8) U3(7) U3(1) U

35、3(14) U3(8) U5(7) U5(1) 306.9mV 461mV 460mV 658mV 628mV 598mV 2.326V 2.02V 3.57V 23.33V 2. High Level Input Sensitivity -Set upTurn level, XOVER FREQ POT Fully CW and LFE switch off Set Generator at 1.3V50Hz Signal to High level input -Voltage measurements 15.3V at speaker output 3. Low- Pass -Set u

36、pSet Generator at 200 mV100HzSignal to Line level inputMeasure voltage at S+ speaker output -Voltage measurement XOVER FREQ. Setting Output CW 14.03V CCW 4.8V 4. LFE -Set up Set Generator at 200mV200Hz Signal to Line level input Measure voltage at S+ speaker output LFE switch Setting Output Normal 6

37、V LFE 18.32V See flow chart next page for diagnostics. E250PTesting Procedure POWER MODULE TESTING FLOW CHART CAUTION : SPEAKER OUTPUT IS FLOATING AND IS NOT PROTECTED AGAINST A SHORT TO GROUND. ALL TEST INSTRUMENTS CONNECTED TO THE OUTPUT MUST BE FLOATING. ATTACH THE SCOPE PROBE TIP TO S - and REFE

38、RENCE LEAD TO S+.START (A 10mV signal may need from the input to trigger the Switch turn on) no no yes yes no no yes yes no no yes yes no no yes yes Check +/- 15V- MOD +/- 15V voltage at U 6(8),U6(4) Discharge C37, Check fuse transformer, L4, rectifier, C6 and C8 Use scope to check switching frequen

39、cy U6(7) 100KHz +/- 10% , 24Vp- p Check Q4(E) TO V= 0V D.C. Power up with no signal input LED RED OK OK OK OK OK OK OK OK Check MUTE(+8V) and Q24,Q25,Q26 Use scope to check O/P U7(6) and GND 143Vp- p square wave shown Check L2,L3,C71,C72, C73,C74 I/P:10mv/50HZ Check +15V/SW Q4(E) TO V15V Replace Q18

40、,Q22 CLASS D AMP OK END Check U7,Q16,Q17, Q20,Q21,R87, D26,D35,C64 Check FB1,FB2,C45, C50,C60,C63, R81,R82 Check U7(1) = - 58.3V Check MUTE(- 12.9V), And Q24,Q25,Q26 Resistance check (no load) between V+ V- , V+ O/P,V- O/P and O/P to GND is 10K Block Diagram Rin Lin Rout Lout Line Level Input DIF. A

41、MP SUMMI NG AMP VOLUME CTRL PHASE CTRL SWITCH AMP STAGE 12dB/Octave HPF LPF 12dB/Octave 12dB/Octave LPF Variable SUMMI NG AMPLIMITER / LPF MUTE DC OFFSET PROTECTION THERMAL PROTECTION CURRENT PROTECTION LINEAR POWER SUPPLY * FUSE MUTE SIGNAL SENSE ATO SIGNAL SENEING EXTERNAL LED INDICATORS CONTROLLE

42、D REGULATOR CLASS D AMPLIFIER +15V SW MUTE OUTPUT-RELAY 5.6 OHMS LFE NORMAL NOTE : 120 VAC T2A-250V 230 VAC T1.25A-250V SPEAKER LEVEL INPUT F 1 E D 32 C B A 1 2 3 4 76 8 F E D 5 RevNo Revision note 6 7 C B Checked 8 Date Signature A Schematic Diagrams PREAMP Schematic Diagrams POWER AMPE250PIntegrat

43、ed Circuit Diagrams OPAMP, QUADTL074CDRU2, 3OPAMP, DUALTL072CDR SO-8, NJM4558M-TE3U5, 6, 4IR2111 HALF-BRIDGE DRIVERU72Base3 Collector1 Emitter1232N5401 Q12Base3 Collector1 Emitter123MPSW06RLRA, MPSW56RLRAMPQ, MPS2222ARLRA, 2N2907A, 2N5551, Q2, 16, 3, 21, 19, 23, 17MOSFET IRF640 Q18, 22TIP31C Q4MMBT3904LTI SOT23, MMBT3906LTI SOT23, DTC114EK SMT3, MMBT5401 LTI, MMBT5551 LTI Q11, 14, 13, 5, 8, 9, 6, 10, 12, 15, 7, 20, 24, 26, 25BEVEL1. G2. D3. S123BCE