JBL-HTPS400-sub-sm 维修电路原理图.pdf

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1、JBL Incorporated250 Crossways Park Dr.Woodbury, New York 11797REV 1 10/2001HTPS-400 THXSubwooferSERVICE MANUALRadioFans.CN 收音机爱 好者资料库HTPS-400CONTENTSSPECIFICATIONS .3DETAILED SPECIFICATIONS .4CONNECTIONS .6OPERATION.8TROUBLESHOOTING.9AMPLIFIER BLOCK DIAGRAM.10PACKAGING .11EXPLODED VIEW .12EXPLODED V

2、IEW OF AMPLIFIER.13TEST SETUP and PROCEDURE.14HTPS-400 ADJUST BIAS PROCEDURE.15ELECTRICAL PARTS LIST (120v).16INTEGRATED CIRCUIT DIAGRAMS 23PRINTED CIRCUIT BOARD DIAGRAMS.24SCHEMATICS.28RadioFans.CN 收音机爱 好者资料库HTPS-400 SUBWOOFER3SpecificationsFrequency Response: 28Hz - 200HzInput:THXand normal line l

3、evelOutput:Line level (loop through from input)Sensitivity:91dBMaximum Amplifier Output:1000 wattsDriver:12 with aluminum cone and rubbersurround, video-shieldedCrossover Frequency:50Hz - 150Hz (continuouslyadjustable)Dimensions (H x W x D):14-5/8 x 14-5/8 x 14-5/8”(371mm x 371mm x 371mm)Weight:62 l

4、b (28kg)THX is a registered trademark of Lucasfilm, Ltd.HTPS-400 SUBWOOFER4Detailed SpecificationsHTPS-400 SUBWOOFER5Detailed Specifications (Cont.)HTPS-400 SUBWOOFER6ConnectionsHTPS-400 SUBWOOFER7Connections (Cont.)HTPS-400 SUBWOOFER8OperationHTPS-400 SUBWOOFER9TroubleshootingAmplifier Block Diagra

5、mHTPS-400 SUBWOOFER10HTPS-400 SUBWOOFER11PackagingHTPS-400 SUBWOOFER1214523SCREW, (8)#10-32X161861SCREW, (12)#8X.75PB,FPH903601-01200339678Exploded ViewMECHANICAL PARTS LIST1AMPLIFIER(Not for Sale)2T-NUT (8)618613GRILLE CUP (4)333249-001412” WOOFER,336063-001SHIELDED, DCR=8.1 ohms 10%5GRILLE ASSEMBL

6、Y, FRONT336071-0016LOGO, GOLD, JBL75060-017WOOFER GASKET335481-0018AMPLIFIER GASKET336074-001HTPS-400 SUBWOOFER13HTPS-400 Amplifier6454327190034981FEATURE BOARD2POTENTIOMETER, 50K DUAL, CROSSOVERRP00363POTENTIOMETER, 10K SINGLE, GAINRP00634SWITCH, SPDT TOGGLE, EQ & PHASESR00075SWITCH, 3P TOGGLE, AUT

7、O ON/OFFSR00136DUAL RCA HORZ MT JACKSJC01067POWER SUPPLY BOARD8LINEAR BOARD9EMI BOARDHTPS-400 SUBWOOFER14Test Set Up and ProcedureGeneral Function (UUT = Unit Under Test)1. Connect a single (RCA) cable from the signal generator to the line in jack on the UUT. GAIN control should be full counterclock

8、wise. Off/Auto/On switch should be OFF.EQ switch should be on Normal.Turn Crossover knob to full CW (150)Position of phase switch is irrelevant.2. Turn on generator, adjust to 200mV, 30 Hz.3. Plug in UUT; red LED should be ON. Turn GAIN control full clockwise. 4. Bass response should be substantial,

9、 and woofer at near maximum excursion.5. Turn off generator, turn VOLUME control fully counterclockwise, disconnect RCA cable.Sweep Function1. Follow steps 1-4 above, using a sweep generator as a signal source.2. Sweep generator from 20Hz to 300Hz. Listen to the cabinet and drivers for any rattles,

10、clicks,buzzes or any other noises. If any unusual noises are heard, remove driver and test.Driver Function1. Remove driver from cabinet; detach + and - wire clips.2. Check DC resistance of driver; it should be 8.1 ohms 10%.3. Connect a pair of speaker cables to driver terminals. Cables should be con

11、nected to an integrat-ed amplifier fed by a signal generator and adjust so that speaker level output is 5.0V.4. Sweep generator from 20Hz to 1kHz. Listen to driver for any rubbing, buzzing, or other unusualnoises.SIGNALGENERATORAC VOLTMETER (6V)HTPS-400UNDER TEST0036700368HTPS-400 ADJUST BIAS PROCED

12、URE(Mandatory when any output MOSFET transistors Q305,310,320,321,306,307,311,312 are replaced)1. Amplifier should be unplugged and OFF.2. Remove Amp assembly from cabinet.3. Identify the Linear board assembly (PCB with the output transistors)4. Adjust RP301 and RP302 fully Counter Clockwise. See di

13、agram below.5. Apply 120 VAC power to unit.6. Verify LED is ON.7. Connect voltmeter set to DC millivolt range to twin pins on terminal J303, on Linear board.8. Verify initial voltage is less then 0.1 mV.9. Adjust RP301 Clockwise until voltmeter reads 0.3 mV + the initial current from step #8.10. Adj

14、ust RP302 Clockwise until voltmeter now reads 0.6 mV + the initial current from step #8.11. Turn amplifier OFF. Disconnect AC power to unit.12. Remove voltmeter from terminal J303.13. Replace amp assembly back into cabinet.15HTPS-400 SUBWOOFER16Electrical Parts ListPartReferenceQuantityDescriptionNo

15、.DesignatorPCB, INPUT FEATURESemiconductorsUA0003U2,U3,U43OPAMP, QUAD 14PIN DIL LM324NUA0009U11OPAMP, QUAD 14P DIL TL074/084DS0001D1,D2,D3,D4,D5,D6,D7,D9,16RECT, 100mA 75V SIGNAL 1N4148TD10,D11,D12, D13,D14,D15,D16,D17QB0017Q21TRANS, NPN 150V 0.6A 2N5551TRQM0035-SQ11JFET, J111 SELECTED TR ONLYCapaci

16、torsCC0025C121CAP, CA 1000PF 100V 10%CC0059C11,C182CAP, CA .1UF 100V 20%CC0072C21,C222CAP, CA 100PF 100V 10%CC0098C171CAP, CA .047U 50V 20%CC0003C31CAP, C 100PF 100V 5%CE0098C191CAP, E 22UF 50V 20% 5X11 5MMLSCE0103C131CAP, E 100UF 35V 85DEG 5MMLSCE0116C201CAP, E 2.2UF 50V BP 6X11 5MMLSCF0104C2,C102C

17、AP, F 1UF 63V 5% 5MMLSCF0118C91CAP, F .33UF 63V 10% 5MMLSCF0119C41CAP, F .047UF 100V 5% 5MMLSCF0125C81CAP, F .068UF 100V 5% 5MMLSCF0128C71CAP, F .033UF 100V 5% 5MMLSCF0144C51CAP, F .082UF 63DC 5% 5MMLSResistorsRP0036RP21POT, B50K DUAL 10%RP0063RP11POT, A10K SINGLE/BRACKETRC0136R311RES, CF 160K 1/4W

18、5%RC0273R7,R14,R22,R25,R40,R426RES, ZERO OHM 1/4WRC0285R341RES, CF 2M7 1/4W 5%RM0001R331RES, MF 1K00 1/4W 1%RM0002R32, R44, R45, R47, R48, R49,11RES, MF 10K0 1/4W 1%R50, R52, R55, R56, R60RM0011R30,R37,R38,R39,R535RES, MF 100K 1/4W 1%RM0012R51RES, MF 100R 1/4W 1%RM0024R581RES, MF 2K21 1/4W 1%RM0031R

19、281RES, MF 3K32 1/4W 1%RM0035R10,R11,R123RES, MF 4K75 1/4W 1%RM0038R271RES, MF 56K2 1/4W 1%RM0039R21RES, MF 5K11 1/4W 1%RM0058R351RES, MF 110R 1/4W 1%RM0075R61RES, MF 475R 1/4W 1%RM0082R231RES, MF 1K21 1/4W 1%RM0083R591RES, MF 1K50 1/4W 1%RM0085R261RES, MF 2K00 1/4W 1%RM0089R541RES, MF 2K43 1/4W 1%R

20、M0111R31RES, MF 17K8 1/4W 1%RM0113R81RES, MF 20K0 1/4W 1%RM0114R19,R20,R363RES, MF 22K1 1/4W 1%RM0120R511RES, MF 30K1 1/4W 1%RM0147R17,R182RES, MF 16K2 1/4W 1%RM0256R41RES, MF 13K3 1/4W 1%RM0260R29,R572RES, MF 1M0 1/4W 1%RM0304R91RES, MF 7K87 1/4W 1%HTPS-400 SUBWOOFER17MiscellaneousJC0106J11CNCTR, D

21、UAL RCA HORZ MT BLK/GDJH0008J31CNCTR, HEADER 5PIN .100CTRJH0074J41CNCTR, HEADER 8PIN LOCKING .1CMM0025WB11MISC, PC MT SCREW TERM 6-32SR0007SW1,SW22SWITCH, SPDT TOGGLE C/W CAP PCSR0013SW31SWITCH, 3P TOGGLE C/W CAPPCB, LINEAR/BUCKSemiconductorsDS0001D301, D302, D303, D304, D305,24RECT, 100mA 75V SIGNA

22、L 1N4148TD306, D307, D308, D309, D310,D311, D312, D313, D314, D315,D316, D317, D318, D319, D320,D321, D323, D325, D330DR0085D3241RECT, 8A 400V TO220AC MUR860QB0002Q314,Q315,Q3173TRANS, NPN 40V .6A TO92 2N4401QB0017Q303,Q308,Q322,Q3234TRANS, NPN 150V 0.6A 2N5551TRQB0018Q302,Q304,Q309,Q313,6TRANS, PNP

23、 150V 0.6A 2N5401TRQ316,Q324QB0033Q3191TRANS, NPN 250V 1A TO220 TIP47QM0015Q305,Q310,Q320,Q3214MOSFET, IRF640 TO220ABQM0032Q306,Q307,Q311,Q3124MOSFET, IRF9640 T0220ABQM0035-SQ3011JFET, J111 SELECTED TR ONLYUV0007U3031VREG, LINEAR TO220 LM7905CTUV0013U3021VREG, +5V 100MA TO220 LM7805CTUA0003U3061OPAM

24、P, QUAD 14PIN DIL LM324NUA0009U3011OPAMP, QUAD 14P DIL TL074/084UF0013U3041FOTO, 6PIN MOC3012UP0004U3071PWM, 8PIN DIL UC3842NDZ0002Z3031ZENER, 500mW 12V 5% 1N5242BDZ0021Z301,Z3022ZENER, 500MW 15V 5% 1N5245BDZ0034Z3041ZENER, 500MW 10V 5% 1N5240BDZ0018U3051ZENER, 2.5-37V SHUNT TL431CLPCapacitorsCC0020

25、C335,C3662CAP, CA 470PF 100V 5%CC0040C313,C324,C3313CAP, CA 4700PF 100V 10%CC0059C311,C312,C322,C323,6CAP, CA .1UF 100V 20%C372,C373CC0065C337,C3672CAP, CA 2200P 100V 10%CC0072C3411CAP, CA 100PF 100V 10%CC0082C350,C351,C370,C3714CAP, CA .1UF 50V 20%CC0087C332,C3382CAP, CA .01UF 100V 20%CC0108C307,C3

26、172CAP, CA 22PF 50V 10CC0032C3581CAP, C 2200PF 500V 10% .2LS TRCC0095C345,C3472CAP, C 470P 100V 5CE0018C329,C3302CAP, E 100UF 25V 20% 5MMLSCE0098C301,C309,C310,C319,C3205CAP, E 22UF 50V 20% 5X11 5MMLSCE0103C3481CAP, E 100UF 35V 85DEG 5MMLSCE0106C3151CAP, E 22UF 35V BP 8X11 5MMLSCE0141C3261CAP, E 47U

27、F 35V BP 8X11 5MMLSCF0008C3421CAP, F 2200PF 100V 5% 5MMLSElectrical Parts ListPartReferenceQuantityDescriptionNo.DesignatorHTPS-400 SUBWOOFER18CF0035C306,C3162CAP, F .022UF 100V 5% 5MMLSCF0105C302,C3032CAP, F .15UF 63V 5% 5MMLSCC0017C3401CAP, C 330PF 100V 10% 5MMLS BUCC0021C360,C362,C3633CAP, C 470P

28、F 1KV 10% BULKCC0078C3441CAP, C .22UF 50V 10% .2LS BULKCC0079C3431CAP, C .1UF 50V 20% .2LSCE0121C355,C3562CAP, E 470UF 200V 20% 30X25CF0146C3611CAP, F 6.8UF 250V 10% 27MMLSCC0059C3041CAP, CA .1UF 100V 20%CE0106C3051CAP, E 22UF 35V BP 8X11 5MMLSResistorsRC0004R3991RES, CF 1M0 1/4W 5%RC0006R3491RES, C

29、F 10K 1/4W 5%RC0061R3501RES, CF 4K7 1/4W 5%RC0083R3031RES, CF 100K 1/4W 5%RC0087R323,R326,R327,R339,6RES, CF 330R 1/4W 5%R340,R341RC0116R31071RES, CF 330K 1/4W 5%RC0127R31061RES, CF 30K 1/4W 5%RC0128R3761RES, CF 33K 1/4W 5%RC0273R313,R395,R31143RES, ZERO OHM 1/4WRM0001R344,R370,R371,R372,R31015RES,

30、MF 1K00 1/4W 1%RM0002R377,R3802RES, MF 10K0 1/4W 1%RM0003R312,R3292RES, MF 15K0 1/4W 1%RM0011R352,R353,R354,R364,6RES, MF 100K 1/4W 1%R3104,R3105RM0024R315,R317,R331,R3334RES, MF 2K21 1/4W 1%RM0031R320,R321,R336,R337,R3695RES, MF 3K32 1/4W 1%RM0035R31081RES, MF 4K75 1/4W 1%RM0037R3671RES, MF 51K1 1/

31、4W 1%RM0039R3041RES, MF 5K11 1/4W 1%RM0043R319,R322,R335,R338,R3845RES, MF 6K81 1/4W 1%RM0065R3731RES, MF 200R 1/4W 1%RM0069R390,R3912RES, MF 274R 1/4W 1%RM0071R389,R3922RES, MF 332R 1/4W 1%RM0073R324,R3422RES, MF 392R 1/4W 1%RM0079R3112,R31132RES, MF 750R 1/4W 1%RM0082R3681RES, MF 1K21 1/4W 1%RM008

32、3R3451RES, MF 1K50 1/4W 1%RM0089R3821RES, MF 2K43 1/4W 1%RM0093R306,R316,R318,R332,R3345RES, MF 4K53 1/4W 1%RM0113R308,R309,R375,R3814RES, MF 20K0 1/4W 1%RM0114R357,R3612RES, MF 22K1 1/4W 1%RM0118R3511RES, MF 210R 1/4W 1%RM0120R358,R3622RES, MF 30K1 1/4W 1%RM0139R314,R3302RES, MF 267K 1/4W 1%RM0144R

33、3631RES, MF 47K5 1/4W 1%RM0148R302,R3072RES, MF 6K34 1/4W 1%RM0180R311,R328,R355,R356,R359,R379 6RES, MF 4K99 1/4W 1%RM0247R3601RES, MF 38K3 1/4W 1%RM0276R3651RES, MF 294K 1/4W 1RM0304R3051RES, MF 7K87 1/4W 1%RM0336R3851RES, MF 47R 0.6W 1% FLAME ROOFRM0339R396,R3972RES, MF 10R 0.6W 1% FLAMEPROOFRM03

34、52R31001RES, MF 2K05 1/4W 1%Electrical Parts ListPartReferenceQuantityDescriptionNo.DesignatorHTPS-400 SUBWOOFER19RM0365R3861RES, MF 100R 0.6W 1% FLAMEPROOFRX0072R31021RES, MO 100R 1W 5%RX0074R325,R3432RES, MO 4K7 1W 5%RX0097R3481RES, MO 3K9 2W 5% PR01 SERIESRC0005R3881RES, CF 10K 1/2W 5%RC0229R3103

35、1RES, CF 200K 1/2W 5% 1/4W BODYRP0056RP301,RP3022POT, 5K 8MM HOR TOP ADJ/COVERRW0022R346,R347,R393,R3944RES, WW 0R1 2W 5%RC0006R3101RES, CF 10K 1/4W 5%Miscellaneous480015FO308/FO3101SUB, #18B 5 1/4 STRIP BOTH480020FO309/FO3111SUB, #18R 5 1/4 STRIP BOTH4800841SUB, #18G 4 187X032/#6 RING J308(CONNECTS

36、 TO HEARSINK VIA ONEOF THE FOUR PCB SUPPORTS)480090FO3011SUB, #18R 9 187X032/1/4STRP480097FO3021SUB, #18B 9 187X032/1/4STRP540130L3021IND, CM CHOKE 150UH ELYTONEBF0007L3011BEAD, FERRITEJH0008J3021CNCTR, HEADER 5PIN .100CTRJH0016J3031CNCTR, HEADER 2PIN .100CTRJH0074J3011CNCTR, HEADER 8PIN LOCKING.1CK

37、S0017TH302,TH3032THERMISTOR, 100K 25C NTC BULKS0019TH3011THERMISTOR, PTH9L04BD22TS2F510MT0003FO3031TERM, FASTON MALE PCMT 250X032MT00052TERM, KWIKDISC .187 X.032 FEMAUSED ON 480097 AND 480090MT0031FO3041TERM, FASTON MALE PCMT 205X020TS001912TUBING, #5 CLEAR CUT TO 0.250 FORUSE ON FETPCB, PWR SUPPLY

38、ISO 1000WSemiconductorsDR0086D403,D404,D4063RECT, 1A 600V ULTRAFAST MUR160DS0002D409,D4102RECT, 100MA 200V SIGNAL 1N3070DR0084D407,D4082RECT, 8A 600V ULTRAF MUR1660CTQB0014Q4011TRANS, PNP TO92 MPSA92TRDD0003Q4021RECT, 1A2 60V DIACQM0055Q403,Q404,Q406,Q4074MOSFET, IRF740 TO220AB IR ONLYDZ0021Z401,Z40

39、2,Z403,Z404,8ZENER, 500MW 15V 5% 1N5245BZ405,Z406,Z407, Z408CapacitorsCC0040C4091CAP, CA 4700PF 100V 10%CC0087C4211CAP, CA .01UF 100V 20%CE0013C415,C416,C4183CAP, E 47UF 50V 20% 5MMLSCF0093C406,C408,C412,C4144CAP, F 4700PF 100V 5% 5MMLSCE0040C401,C402,C403,C422,C423,C424 6CAP, E 680UF 200V 25X35 85D

40、EGCF0020C4321CAP, FY2 4700PF 250V 20%CF0050C426,C427,C430,C4314CAP, F .1UF 250V 10% 10MMLSElectrical Parts ListPartReferenceQuantityDescriptionNo.DesignatorHTPS-400 SUBWOOFER20ResistorsRC0082R4031RES, CF 100K 1/2W 5%RC0138R4221RES, CF 200K 1/4W 5%RM0001R4011RES, MF 1K00 1/4W 1%RM0012R4051RES, MF 100

41、R 1/4W 1%RM0075R406,R408,R409,R411,R413,8RES, MF 475R 1/4W 1%R415,R416, R418RM0198R4021RES, MF 205K 1/4W 1%RM0340R407,R410,R414,R417,R419,8RES, MF 22R 0.6W 1% FLAMEPROOFR420,R425,R426RX0046R4211RES, MO 47K 1W 5%Miscellaneous500113T403,T4042XFMR, POWER 500W ETD44 CLASS FJH0008J4011CNCTR, HEADER 5PIN

42、.100CTRKS0021TH4011SURGISTOR, 4R 8A 70J SL154R008MT0023FO401,FO402,FO403,FO4044TERM, FASTON MALE PCMT 187X032TS00166TUBING, #5 BLACK CUT TO .3 USEDON D407,D408,Q403,Q404,Q406,Q407PCB, AC FILTER w AUTO-OFFSemiconductorsDR0038D502,D503,D504,D5054RECT, 1A 400V GENERAL 1N4002DS0001D5121RECT, 100mA 75V S

43、IGNAL 1N4148TDB0006D5011RECT, 8A 400V BRIDGEQB0002Q5011TRANS, NPN 40V .6A TO92 2N4401UV0007U5021VREG, LINEAR TO220 LM7905CTUV0013U5011VREG, +5V 100MA TO220 LM7805CTDZ0029Z502,Z5032ZENER, 500MW 5V1 5% 1N5231BResistorsRC0004R5011RES, CF 1M0 1/4W 5%RX0051R5021RES, MO 680R 1W6 5%RX0083R5031RES, MO 150R

44、3W 5%CapacitorsCE0003C505,C5062CAP, E 2.2UF 50V 20% 105CCE0103C503,C5042CAP, E 100UF 35V 85DEG 5MMLSCF0057C501,C5022CAP, FX .22UF 250V 10%Miscellaneous4801102SUB, #16B 8 187X020/1/4 STRP 1 USEDFOR FO502 TO POWER BD PRI DC IN-;1 USED BETWEEN FO503 AND FUSEHOLDER4801111SUB, #16R 8 187X032/1/4 STRP FO5

45、01TO POWER BD PRI DC IN+;500103T5011XFMR, POWER 60HZ 24V FT3245540124L5011IND, CM CHOKE YT7271JH0008J5021CNCTR, HEADER 5PIN .100CTRJH0016D5071CNCTR, HEADER 2PIN .100CTRKV0001Z5011VARISTOR, 275V 100J .6WMT00051TERM, KWIKDISC .187 X.032 FEMA ONONE OF THE END OF 480111; Electrical Parts ListPartReferen

46、ceQuantityDescriptionNo.DesignatorHTPS-400 SUBWOOFER21MT00292TERM, KWIKDISC .187/.020 SPL ONONE OF THE END OF 480110;SR0038SW5021SWITCH, RELAY SPST TV5 5A 12VMISCELLANEOUS4801121SUB, #16B 4 187X020/250X032 FROMIEC TO FUSE HOLDER; 4801271SUB, #16B 12 250X032/1/4 STP USEDBETWEEN IEC CONNECTOR ANDFO504

47、 ON EMI BOARD;4801281SUB, #14B 20 205X020/205X020 CON-NECTED TO SPKR- FO304; 4801291SUB, #14R 20 250X032/250X032 CON-NECTOR TO SPKR+ FO303; 8100666MET, HTSNK CLIP HPS SERIES USEDON D407, D408, Q403, Q404, Q406,Q4078100881MET, HTSNK 1X2 BRIDGE USED WITHTHE DIODE BRIDGE8100961MET, HTSNK PRIMARY LF SER

48、IESUSED ON Q403,Q404,Q406,Q4078100991MET, HTSNK DIODE LF SERIES USEDON D407,D408; 8101001MET, HTSNK LEFT BRACKET ASW8101011MET, HTSNK RIGHT BRACKET ASWFH00121FUSE, HOLDER PANEL MT SEALEDFS00271FUSE, 6A 250V 1.25X.25 GLASSHN00016NUT, HEX KEP #4-40 ZNP 2PER ONTHE IEC CONNECTOR; 4PER ON THELINEAR/CLASS

49、D BOARDHN00031NUT, HEX NYLON #6-32 USED ON THECHOKEHN00069NUT, HEX KEP #6-32 ZNP1PC USEDW/ BRIDGE HEATSINK; 4PC USEDWITH 1.5 STANDOFFHS00021SCREW, #6-32X1/2 PAN PHIL ZNPUSED WITH THE BRIDGE HEATSINKHS00244SCREW, #6-1/4 TYPE A PP ZNP USEDWITH THE STANDOFFS ON EMIBOARDHS00412SCREW, #4-3/8 TYPE A PP BL

50、K USEDON THE RCAHS00488SCREW, #4-3/4 TYPE A PP BLKHS005110SCREW, #4-40X3/8 PAN PHIL BLKHS00556SCREW, #4-40X1/2 PAN PHIL BLK 2PCUSED ON THE IEC CONNECTOR; 4PCUSED ON THE LINEAR/CLASSDBOARDHS006016SCREW, #6-32X3/8 PAN PHIL BLK 4PCUSED ON PRIMARY AND DIODEHEATSINK; 12 USED ON THEHEATSINK BRACKETSHS0062