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1、SERVICE MANUALNo.21106May. 2002COPYRIGHT 2002 VICTOR COMPANY OF JAPAN, LTD.SP-PW100POWERED SUBWOOFERSafety precautionsDisassembly methodDescription of major ICs1- 21- 31- 78 ContentsSTAND BY/ONSP-PW100 POWERED SUBWOOFERSP-PW100 Area suffixUP - KoreaRadioFans.CN 收音机爱 好者资料库SP-PW1001-21. This design of
2、 this product contains special hardware and many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circu
3、its. Services should be performed by qualified personnel only.2. Alterations of the design or circuitry of the product should not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the m
4、anufacture of responsibility for personal injury or property damage resulting therefrom.3. Many electrical and mechanical parts in the products have special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them nece
5、ssarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features are identified by shading on the schematics and
6、 by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety characteristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards.4. The leads in the products are routed and
7、 dressed with ties, clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be
8、 confirmed that they have been returned to normal, after re-assembling.5. Leakage currnet check (Electrical shock hazard testing)After re-assembling the product, always perform an isolation check on the exposed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads, headpho
9、ne jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.Do not use a line isolation transformer during this check.Plug the AC line cord directly into the AC outlet. Using a Leakage Current Tester, measure the leakage current from each exposed metal
10、 parts of the cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.).Alternate check methodPlug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt
11、 or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor between an exposed metal part and a known good earth ground.Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, p
12、articularly any exposed metal part having a return path to the chassis, and meausre the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.). 1. This equipme
13、nt has been designed and manufactured to meet international safety standards.2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.3. Repairs must be made in accordance with the relevant safety standards.4. It is essential that safety critical compone
14、nts are replaced by approved parts.5. If mains voltage selector is provided, check setting for local voltage.Good earth groundPlace this probe on each exposedmetal part.AC VOLTMETER(Having 1000 ohms/volts,or more sensitivity)1500 10W0.15 F AC TYPE!Burrs formed during molding may be left over on some
15、 parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and
16、ICP ( ) or identified by the mark nearby are critical for safety. (This regulation does not correspond to J and C version.)RadioFans.CN 收音机爱 好者资料库SP-PW1001-3Remove the front net from the four holders that are fixing the front net. Note:1.2.3.Disassembly methodRemoving the front net (See Fig.1, 2)Rem
17、ove the front net.Remove the six screws A attaching the woofer.Pull out the woofer toward you.Remove the speaker cord. Removing the woofer (See Fig.3, 4) When it is hard to remove the front net, insert a minus driver, etc. in the place between the main body and the front net as shown in Fig.2 before
18、 removing the front net. Exercise care not to damage the main body and the front net when inserting the minus driver. For this purpose, insert the minus driver together with cloth and the like. Fig.1Fig.2Fig.3Fig.4Main bodyFront netWoofer Speaker cord (Red, Black)Woofer AAFront netSP-PW1001-4Place t
19、he bottom of the front panel upward.While inserting a minus driver, etc. in the two grooves, remove the four holders that are fixing the front panel.Note:1.2. Removing the front panel (See Fig.5)Remove the front panel.Remove the two screws B attaching the LED board.1. Removing the LED board (See Fig
20、.6)Remove the eleven screws C attaching the amplifier box on the back side of the main bodyRemove the speaker cord connector connecting the amplifier box and the speaker. 1.2. Removing the amplifier box (See Fig.7, 8)Exercise care not to damage the main body and the front net when inserting the minu
21、s driver. For this purpose, insert the minus driver together with cloth and the like. Fig.5Fig.6Fig.7Fig.8Front panel Bottom of main bodyConnectorLED boardBCCFront panel Amplifier boxSpeaker cord connector SP-PW1001-5Pull out the volume knob and the crossover frequency knob. Remove the three screws
22、D attaching the input jack and speaker terminal.Remove the two screws D attaching the voltage selector, and then remove the rear panel. 1.2.3. Removing the rear panel (See Fig.9)Remove the rear panel.Pull out the power switch knob.Remove the three screws E and the two screws F attaching the bracket
23、a.Pull out the power cord clamp from the bracket a.Pull out the power switch board backward.Remove the connector CN899.Note:1.2.3.4.5. Removing the power switch board (See Fig.10)Remove the rear panel.Pull out the phase knob.Remove the two nuts attaching the volume knob.Remove the two screws G and t
24、he two screws H attaching the bracket b.After removing the connector CN811, pull out the terminal board.Remove the connector CN851.1.2.3.4.5. Removing the terminal board (See Fig.11, 12)Cut the tie-band, if necessary.Volume knobAmplifier boxRear panel NutPhase knobBracket bTerminal board CN899CN811C
25、N851Terminal boardPower switch knobBracket a Power switch boardVoltage selectorCrossover frequency knobDDFEGHFig.9Fig.10Fig.11Fig.12SP-PW1001-6Prior to performing the following procedure, remove the rear panel, the terminal board.Remove the connectors CN881 and CN891Remove the six screws I attaching
26、 the amplifierboard. 1.2. Removing the amplifier board (See Fig.13)Prior to performing the following procedure, remove the rear panel, the power supply board, the amplifier board. Remove the four screws J attaching the transformer. J1. Removing the transformer (See Fig.14)Fig.13Fig.14Amplifier board
27、TransformerIIJCN891CN881SP-PW1001-7TR1TR2R2 C1TR3TR4D6R4TR6C2R5R6TR5R3D1R7TR7R8R51C5TR9R9TR8TR12TR10TR11TR23TR24TR22TR21R14R16R19TR20R15R16R17TR19R18C6D7TR14TR13C3 R12TR16TR15TR17R13TR31R31D31D32TR32R32ComparatorComparatorD34D36D35D33SUB1354 2 768212291610 14 15 11121317181920STK411-290E(IC821) : Fr
28、ont power amp.Description of major ICsSP-PW1001-8NJM4580D(IC811, IC812, IC813) : Dual ope. amp.V+INPUT+V-OUTPUTA OUTA -INA +INV-1234AB(TOP VIEW)8765V+B -INB +INB OUT1. Pin layout2. Block diagramTC74HCU04AP(IC851) : 2Ch NOR gate123456714 13 12 11 10 9 81A1Y2A2Y3A3YGNDVCC6A6Y5A5Y4A4YALHYHL1. Pin layou
29、t & block diagram2. True tableSP-PW1002-153421ABCMAINSPLUGPOWERPOWERTRANSPOWER-SUPPLY CIRCUITPOWER AMP IC 821VOLUMEFW801INPUT(LOW-LEVEL)INPUT(HIGH-LEVEL)OUTPUT(SPEAKER-OUT)L / MONOIC 813PHASE SWNORMAL- REVERSEIC 851CN811B+CN881SPEAKEROUTIN9VRGE.PROTECTMUTEIC 811IC 813B+Q8801Q8201Q8202Q8203REGULATORQ
30、8701Q8702IC 812DC-DETMUTEPROTECTDC-DETRY881CN881CN891CN851CN861REDGREENINDICATORDC-DETCTORIN PUT L / H AMP & H.P FILTERL.P FILTERFW801CN821IN PUT L / H AMPLED CONT. Block diagramSP-PW1002-3Standard schematic diagramParts are safety assurance parts.When replacing those parts makesure to use the speci
31、fied.MAIN signalIC811IC811IC812IC812IC813R8105R8103R8104R8124R8118R8119R8120R8123R8126R8107R8109R8111R8112R8115R8113R8114R8116C8103C8112C8113C8101C8102VR811CN899R8121C8105C8108C8109C8252IC851IC851IC851IC851CN881C8504C8506C8508C8501C8503R8514R8515R8518R8517R8519FW801R8504R8505R8506R8507R8521C8122R852
32、2R8523D8507D8502D8503D8504D8508D8509C8507IC813Q8501Q8801C8505IC861R8801R8224CN851CN861D8602D8601R8601R8803Q8701R8704R8701R8703D8701D8702R8702Q8702C8927C8917C8914IC821R8223F8911F8921R8922PP892S8901PP891C8901D8201R8208D8202D8205D8206R8202R8203C8203C8204C8213R8213D8911D8921C8925C8928L8201C8210R8219R822
33、2RY881R8217C8201IC851IC851C8924D8511D8603F8901R8802C8219T8901S8101C8218C8217R8252C8233C8234VR812C8124F8902PP891S8901PP892C8901F8901S8902T8901C8104R8101R8102R8125R8106R8108R8110R8117C8114C8115C8116C8111R8122D8510Q8102C8106C8107C8110R8227R8226R8225R8705C8502R8516R8503R8502R8501R8512R8811R8812D8505D850
34、6D8501Q8502R8520Q8203J8101J8102C8701C8702C8703C8704R8229C8921C8922C8911C8912C8915CN821CN811CN891R8209R8204R8205R8201C8202R8207C8208D8208R8212R8215R8211R8214R8210D8207R8216D8924C8207C8209R8921Q8204Q8201Q8202C8211D8209R8221R8218R8220R8206C8205D8801C8212C8232Q8101C8801C8215C8206R8228D8212D8211R8233C821
35、4C8253C8121C8231R8128R8127C8123R8129CN899C2117C2118NJM4580D-DNJM4580D-DNJM4580D-DNJM4580D-DNJM4580D-D68K56K56K56K150K150K150K6.8K100K1.8k2.2k5.6k5.6k10K15K12K39K0.00220.0220.02210/5010/5010KBQGA7901C1-02150K0.220.0120.0220.1TC74HCU04APTC74HCU04APTC74HCU04APTC74HCU04APQGA3901C1-0210/5010/50470/6.322/
36、25100/251M4.7K22560K510K1K100K1M2.2K1K150P180221SS133-T21SS133-T21SS133-T21SS133-T21SS133-T21SS133-T20.01NJM4580D-DKTC3199/GL/-T2SC945/PK/-T100PUPC78L05J-T2.2K56KQGA2501C1-021SS133-T21SS133-T21802.2K2SD400MP/EF/-T1.5K101.5KMTZJ10B-T2MTZJ10B-T2102SB544MP/EF/-T0.10.1/1000.1/100STK411-290E56K4.7QSW0632
37、-0010.0047MTZJ8.2C-T210KMTZJ8.2C-T2MTZJ33C-T2MTZJ33C-T2100100100/5010/508.2P/5010D5SBA20-S1D5SBA20-S10.12.2/50QQLZ005-R4510/25100K82KQSK0190-001100K100P/50TC74HCU04APTC74HCU04AP0.1MTZJ6.8B-T2SPR-325MVW2.2K1/50QSW0834-00110/5010/5010150P/50150P/5020KB0.01QSW0632-0010.0047QSW0838-001QQT0265-0040.22470
38、K470K47K1K12k150k3.9K1000P1000P1/5010/506.8K1SS133-T2KTC3199/GL/-T0.270.0820.003356K56033K10100/1047K100K12K1K4.7K6.2K4.7K1SS133-T21SS133-T21SS133-T2KTC3199/GL/-T4.7KKTC3199/GL/-TQNN0090-001QNB0002-00147/2547/25100/25100/250.336800/256800/254700/504700/500.1/100QGB2016K1-15QGB2016J1-15QGA3901C1-0510
39、0K2.7K2.7K10100/501K0.221SS133-T21.2K22K0.3310K0.331SS133-T210DSK10C-T1220P/500.2233KKTA1267/YG/-TKTC3199/GL/-TKTA1267/YG/-T47/251SS133-T2100K10K10K56K470P/501SS133-T2100/16100P/50KTC3199/GL/-T1/50100/252.2/502701N5402M-201N5402M-204.7K0.10.01/1610/50150P/501K1K0.01680kQGA7901C1-04150P150PABCDEFG123
40、45SP-PW1002-4SP-PW100Printed circuit boardsT1AB7001C8219C8201C8202C8203C8204C8205C8206C8207C8208C8209C8210C8211C8212C8213C8214C8215C8216C8217C8218C8701C8702C8703C8704C8801C8911C8912C8913C8914C8915C8916C8917C8921C8922C8923C8924C8925C8926C8927C89281514131211 10987654321CN821CN881CN891D8201D8202C8231C8
41、235D8205D8206D8207D8208D8209D8211D8212D8701D8702D8801D8911D8921D8924IC82112345678910111213141516171819202122L8201Q8201Q8202Q8203Q8204Q8701Q8702Q8801R8201R8202R8203R8204R8205R8206R8207R8208R8209R8210R8211R8212R8213R8214R8215R8216R8217R8218R8219R8220R8221R8222R8223R8224R8225R8226R8227R8228R8229R8233R8
42、701R8702R8703R8704R8705C8237R8801R8802R8803R8811R8812R8921R8922RY881Z892Z893Z894Z895B7852B7204C8223B7206B7207B7851B7020B7009B7010B7008B7004B7003C8222B7011B7952C8236B7404B7211EP881R8254B7304B7403B7016B7951W8801B7208B7702B7953B7701B7202B7007B7402C8252B7502B7012W8912B7205B7301B7501B7201B7401B7203C8232B
43、7013B7018C8233B7210B7017C8234W8911B7014C8254C8255W8921W8931R8255W8951C8253R8252WC881B730321F8911F892115B6301B6302CN899PP891PP892S8901F8901Z897Z898C8901S8902Z896F8902Z899C8101C8102C8103C8104C8105C8106C8107C8108C8109C8112C8113C8114C8115C8116C8501C8502C8503C8504C8505C8506C8507C8508C8509B8006CN851D8501D
44、8502D8503D8504D8505D8506D8507D8508D8509D8510D8511IC861IC811IC812IC813IC851J8101Q8101Q8102Q8501Q8502R8101R8102R8103R8104R8105R8106R8107R8108R8109R8110R8111R8112R8113R8114R8115R8116R8118R8119R8120R8121R8122R8123R8124R8125R8126R8501R8502R8503R8504R8505R8506R8507R8512R8513R8514R8515R8516R8517R8518R8519R
45、8520R8521R8522R8523S8101CN811B8201B8004B8005B8009B8008B8002B8001B8301B8003B8007B8601FW801C8121C8122B8006R8127R81281418715121VR811FW801C8110C8111R8117Terminal boardPower supply boardAmplifier boardVolume boardHABCDEFG12345SP-PW1003-2543876299101Exploded view of general assembly and parts listBlock No
46、.MMM1663-3SP-PW100ItemParts numberParts nameAreaAParts list (General assembly)QtyDescriptionBlock No. M1MM1AA000021-02WOOD CABINET1299-160-104-11SARAN BOARD137004690801TAPPING SCREW2466-000-074-11CIE.BORAD ASSY1553-000-145-01PANEL1670-059-416-02SCREW67CR160058-01CONE SPEAKER1829-100-079-01RING19SDSA
47、4020MSCREW11106000167301CAUTION LABEL1SP-PW1003-4ABCCABAmp BoardPower BoardInput Board28419242327253518222220Amp. assembly and parts listBlock No.MMM231171314101089972133321651226111717302419314142161615153-5SP-PW100ItemParts numberParts nameAreaAParts list (Amp. assembly)QtyDescriptionBlock No. M2M
48、M1LV10253-002ACOVER12LV20997-010ABACK PANEL13LV42236-001AVOLUME BRACKET14LV41147-001AAC BRACKET15LV31303-002AHEAT SINKA16LV41211-001AHEAT SINKA17LV41148-002ACORD COVER18LV30225-025ASPACER19LV30225-026ASPACER210LV30225-027ASPACER211LV30225-028ASPACER112LV30225-029ASPACER213LV30225-030ASPACER114QYSBSF
49、3008ZSCREW5FOR AC BRACKET15QYSBSF4016ZSCREW4FOR TRANS16QYWLS417610ZWASHER417QYSBSF3008ZSCREW6FOR PCB18QYSBSGY3008MSPECIAL SCREW3FOR SPK TERMINA19QYSBST3006ZT.SCREW4FOR POWER SW20QYSBSG3016ZT.SCREW2FOR POWER IC21QYSBSF4012ZSCREW222QYSBSG3010ZT.SCREW223QHS3771-108CORD STOPPERA124E407321-002SMPUSH BUTT
50、ON225LV30734-002AKNOB226QQT0265-003POWER TRANSFA1T890127EMP7000-200POWER CORDA128QMF51E2-1R0-J1FUSEA1F890130QMF51E2-1R6-J1FUSEA1F891131QMF51E2-1R6-J1FUSEA1F892132WJJ0097-001AE-SI C WIRE C-C133WJJ0098-001AE-SI C WIRE C-C135LV30262-016AUP LABEL1SP-PW1003-6ItemParts numberParts nameAreaRemarksACN811QGB