Sony-RCDW500C-rcd-sm 维修电路原理图.pdf

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1、RCD-W500CUS ModelCanadian ModelSERVICE MANUALCOMPACT DISC RECORDERSony CorporationAudio GroupPublished by Sony Engineering Corporation9-877-447-032004H16-1 2004.08SPECIFICATIONSVer 1.2 2004. 08Model Name Using Similar MechanismNEWCD SectionCD Mechanism TypeCDM53L-30B61MBase Unit TypeBU-30BBD61MOptic

2、al Pick-up TypeA-MAX.4TModel Name Using Similar MechanismRCD-W100CD-R/CD-RWCD Mechanism TypeCDM65-RBD2SectionBase Unit TypeRBD2Optical Pick-up TypeKRM-220CAADECK A (the CD player section)SystemCompact disc digital audiosystemLaserSemiconductor laser( = 780 nm)Emission duration:continuousPlayable dis

3、csCD, CD-R, CD-RWFrequency response20 Hz 20,000 Hz(0.5 dB)Signal to Noise RatioOver 98 dB during playWow and flutterBelow measurable limitDECK B (the CD-R and CD-RWrecording section)SystemCompact disc digital audiosystemLaserSemiconductor laser( = 780 nm)Emission duration:continuousPlayable discsCD,

4、 CD-R, CD-RWRecordable discsCD-R, CD-RW (forAudio)Frequency response20 Hz - 20,000 Hz(0.5 dB)Signal to Noise RatioOver 98 dB during playWow and flutterBelow measurable limitInputsANALOG INImpedance: 47 kilohms(Phono jacks)Rated input: 500 mVrmsMinimum input:250 mVrmsDIGITAL OPTICAL IN(Square optical

5、 connector jack)Optical wavelength:660 nmOutputsANALOG OUTRated output: 2 Vrms(Phono jacks)Load impedance: over10 kilohmsDIGITAL OPTICAL OUT(Square optical connector jack)Wavelength: 660 nmRated output: 18 dBmPHONESLoad impedance: 32 ohms(Stereo phone jack)Rated output: 12mWGeneralPower requirements

6、120 V AC, 60 HzPower consumption25 WDimensions (approx.) (w/h/d) incl. projecting partsand control430 108 399 mm ( 17 4 3/8 15 3/4 inch)Mass (approx.)6.8 kg (15 lbs)Supplied accessoriesDesign and specifications are subject to changewithout notice. Audio connecting cordsPhono plug 2 (red/white) y Pho

7、no plug 2 (red/white) (2) Remote commander (remote) (1) R6 (size AA) batteries (2)RadioFans.CN 收音机爱 好者资料库2Laser component in this product is capableof emitting radiation exceeding the limit forClass 1.CAUTIONUse of controls or adjustments or performance of proceduresother than those specified herein

8、 may result in hazardous radiationexposure.Notes on chip component replacement Never reuse a disconnected chip component. Notice that the minus side of a tantalum capacitor may bedamaged by heat.Flexible Circuit Board Repairing Keep the temperature of soldering iron around 270Cduring repairing. Do n

9、ot touch the soldering iron on the same conductor of thecircuit board (within 3 times). Be careful not to apply force on the conductor when solderingor unsoldering.RCD-W500CSAFETY-RELATED COMPONENT WARNING!COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITHMARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE

10、 PARTSLIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESECOMPONENTS WITH SONY PARTS WHOSE PART NUMBERSAPPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTSPUBLISHED BY SONY.ATTENTION AU COMPOSANT AYANT RAPPORT LA SCURIT!LES COMPOSANTS IDENTIFS PAR UNE MARQUE 0 SUR LESDIAGRAMMES SCHMATIQUES ET LA LISTE DES

11、 PICES SONTCRITIQUES POUR LA SCURIT DE FONCTIONNEMENT. NEREMPLACER CES COMPOSANTS QUE PAR DES PISES SONYDONT LES NUMROS SONT DONNS DANS CE MANUEL OUDANS LES SUPPMENTS PUBLIS PAR SONY. After correcting the original service problem, perform thefollowing safety checks before releasing the set to the cu

12、stomer:Check the antenna terminals, metal trim, “metallized” knobs, screws,and all other exposed metal parts for AC leakage. Check leakage asdescribed below.LEAKAGE The AC leakage from any exposed metal part to earth ground andfrom all exposed metal parts to any exposed metal part having areturn to

13、chassis, must not exceed 0.5 mA (500 microamperes).Leakage current can be measured by any one of three methods.1.A commercial leakage tester, such as the Simpson 229 or RCAWT-540A. Follow the manufacturers instructions to use theseinstruments.2.A battery-operated AC milliammeter. The Data Precision

14、245digital multimeter is suitable for this job.3.Measuring the voltage drop across a resistor by means of aVOM or battery-operated AC voltmeter. The “limit” indicationis 0.75 V, so analog meters must have an accurate low-voltagescale. The Simpson 250 and Sanwa SH-63Trd are examples ofa passive VOM t

15、hat is suitable. Nearly all battery operateddigital multimeters that have a 2V AC range are suitable. (SeeFig. A)SAFETY CHECK-OUTTo Exposed Metal Parts on Set0.15 F1.5 kACVoltmeter(0.75 V)Earth GroundFig. A. Using an AC voltmeter to check AC leakage.MODEL IDENTIFICATION BACK PANEL Parts No.PARTS No.

16、MODEL4-246-074-0s4-246-074-1sUSCanadianRadioFans.CN 收音机爱 好者资料库3RCD-W500CTABLE OF CONTENTS1. SERVICING NOTE42. GENERAL53. DISASSEMBLY 63-1. Case (409538) 73-2. Loading Panel (CDR) 73-3. Front Panel Section 83-4. SW Board, LED Board, DISP Board 83-5. CD Mechanism Deck (CDM65-RBD2) 93-6. Tray 93-7. CDR

17、 Board 103-8. Motor Assy (Loading) (M201) 103-9. Holder (MG) Sub Assy, Dust Cover 113-10. Optical Pick-Up (KRM-220CAA)113-11. Cam (CH) 123-12. MAIN Board123-13. CD Mechanism Deck (CDM53L-30B61M) 133-14. Fitting Base (Magnet) Assy 133-15. CLAMP MOTOR Board,Motor (Clamp) Assy (M701) 143-16. Fitting Ba

18、se (Guide) Assy, Bracket (Chassis) 143-17. Tray (Sub) 153-18. Chassis (Mold B) 153-19. LOAD MOTOR Board,Motor (Loading) Assy (M702) 163-20. Stocker Section 163-21. Slider (Selection), Tension Spring (Shutter),Slider (Shutter) 173-22. Gear (Gear A), Gear (Gear B), Gear (U/D Slider)17Precaution During

19、 Gear (Gear U/D Slider),Gear (Gear B), Gear (Gear A) Installation183-23. Gear (Chucking) 183-24. BD Board 193-25. Optical Block Section 194. TEST MODE 205. ELECTRICAL ADJUSTMENTSCD SECTION 23CD-R/RW SECTION256. DIAGRAMS556-1. Block Diagrams CD-R Section 56 CD Section 57 POWER/DISPLAY Section 586-2.

20、Printed Wiring Boards BD Section 596-3. Schematic Diagrams BD Section 606-4. Printed Wiring Boards SENSER/MOTOR/SW Section 616-5. Schematic Diagrams SENSER/MOTOR/SW Section 626-6. Printed Wiring Boards CD-R Section (Side A) 636-7. Printed Wiring Boards CD-R Section (Side B) 646-8. Schematic Diagrams

21、 CD-R Section (1/4) 656-9. Schematic Diagrams CD-R Section (2/4) 666-10. Schematic Diagrams CD-R Section (3/4) 676-11. Schematic Diagrams CD-R Section (4/4) 686-12. Printed Wiring Boards MAIN Section (Side A) 696-13. Printed Wiring Boards MAIN Section (Side B) 706-14. Schematic Diagrams MAIN Section

22、 (1/2) 716-15. Schematic Diagrams MAIN Section (2/2) 726-16. Printed Wiring Boards LED Section 736-17. Schematic Diagrams LED Section 746-18. Printed Wiring Boards DISPLAY Section 756-19. Schematic Diagrams DISPLAY Section 766-20. IC Block Diagrams 776-21. IC Pin Function Description 847. EXPLODED V

23、IEWS7-1. Case Section947-2. Front Panel Section 957-3. Chassis Section 967-4. Overall Section (CDM53L-30B61M)977-5. Chassis (Mold) Assy Section (CDM53L-30B61M)987-6. Chassis Section (CDM53L-30B61M) 997-7. Base Unit Section (BU-30BBD61M) 1007-8. CDM65-RBD2 1018. ELECTRICAL PARTS LIST 102Unleaded sold

24、erBoards requiring use of unleaded solder are printed with the lead-free mark (LF) indicating the solder contains no lead.(Caution: Some printed circuit boards may not come printed withthe lead free mark due to their particular size.) : LEAD FREE MARKUnleaded solder has the following characteristics

25、. Unleaded solder melts at a temperature about 40C higher thanordinary solder.Ordinary soldering irons can be used but the iron tip has to beapplied to the solder joint for a slightly longer time.Soldering irons using a temperature regulator should be set toabout 350C.Caution: The printed pattern (c

26、opper foil) may peel away if theheated tip is applied for too long, so be careful! Strong viscosityUnleaded solder is more viscous (sticky, less prone to flow) thanordinary solder so use caution not to let solder bridges occur suchas on IC pins, etc. Usable with ordinary solderIt is best to use only

27、 unleaded solder but unleaded solder mayalso be added to ordinary solder.4RCD-W500CSECTION 1SERVICING NOTENOTES ON HANDLING THE OPTICAL PICK-UP BLOCKOR BASE UNITThe laser diode in the optical pick-up block may suffer electrostaticbreak-down because of the potential difference generated by thecharged

28、 electrostatic load, etc. on clothing and the human body.During repair, pay attention to electrostatic break-down and alsouse the procedure in the printed matter which is included in therepain parts.The flexible board is easily damaged and should be handled withcare.NOTES ON LASER DIODE EMISSION CHE

29、CKThe laser beam on this model is concentrated so as to be focused onthe disc reflective surface by the objective lens in the optical pick-up block. Therefore, when checking the laser diode emission,observe from more than 30 cm away from the objective lens.The emission check enables continuous check

30、ing of the S curve.LASER DIODE AND FOCUS SEARCH OPERATIONCHECKCarry out the “S curve check” in “CD section adjustment” and checkthat the S curve waveform is output three times.MessageC12/Cannot CopyC13/Rec ErrorC14/TOC ErrorC41/Cannot CopyC71/Din UnlockExplanationYou are trying to record a disc that

31、cannot be played back in DECK-Aor with an external device, such asCD-ROM or VIDEO CD. Remove the disc, and then insert amusic CD for playback.Recording has not been completedsuccessfully because of vibration. Relocate the unit in a place free ofvibration and restart the recordingagain.The disc you t

32、ry to record isexcessively dirty (such as oil-stained or finger marked) orscratched. Or the disc is notnormal. Replace the disc with another oneand restart the recording again.The unit did not read the TOCinformation. Insert other discs.The sound source you are trying torecord is a copy of a commerc

33、ialmusic software. Or you are tryingto record on a CD-R/CD-RWdigitally. Because of the restriction of theSerial Copy Management System,you cannot record a copy of acommercial music software.Neither can you record a CD-R/CD-RW digitally.If this message is displayedmomentarily, this is not an error. I

34、tis caused by the digital signalduring recording.During recording of a digital soundsource, the connecting cable hasbeen disconnected or the player ofthe sound source has turned off. Connect the cable or turn on thedigital player.Self-diagnosis FunctionWhen the self-diagnosis function is activated t

35、oprevent the player from malfunctioning, threecharacter service numbers in a combinationwith a message appears in the display. In thiscase, check the following table.5RCD-W500CSECTION 2GENERAL36411 POWER button2 H button3 DISC 1 to DISC 5 A button and indicators4 CD SYNCHRO NORMAL button5 CD SYNCHRO

36、 HIGH button6 OPEN/CLOSE button7 H button8 INPUT button9 FINALIZE buttonq; ERASE buttonqa SBM button and indicatorqs REC z buttonqd X buttonqf REC LEVEL knobqg x buttonqh PLAY MODE buttonqj TIME buttonqk DISPLAY buttonql YES buttonw; l AMS L knobwa CLEAR buttonws MENU/NO buttonwd l AMS L knobwf ALBU

37、M buttonwg PLAY MODE buttonwh TIME buttonwj x buttonwk PHONES jackwl X buttone; PHONE LEVEL knob 25978q;qaqsqdqfqgqhqjqkqlw;wdwawfwjwke;wlwgwhws6RCD-W500CSECTION 3DISASSEMBLYNote : Disassemble the unit in the order as shown below. This set can be disassemble according to the following sequence.The d

38、otted square with arrow () prompts you to move to the next job when all of the works within the dotted square ()are completed.MOTOR ASSY (LOADING) (M201)OPTICAL PICK-UP (KRM-220CAA)CAM (CH)LOADING PANEL (CDR)CD MECHANISM DECK(CDM53L-30B61M)CD MECHANISM DECK(CDM65-RBD2)FITTING BASE(MAGNET) ASSYFITTIN

39、G BASE (GUIDE) ASSY,BRACKET (CHASSIS)LOAD MOTOR BOARD, MOTOR (LOADING) ASSY STOCKER SECTIONGEAR (GEAR A),GEAR (GEAR B),GEAR(U/D SLIDER)GEAR (CHUCKING)SLIDER (SELECTION),TENSION SPRING (SHUTTER), SLIDER (SHUTTER)TRAY (SUB)CHASSIS (MOLD B)BD BOARDOPTICAL BLOCK SECTIONCLAMP MOTOR BOARD,MOTOR (CLAMP) AS

40、SYSW BOARD, LED BOARD,DISP BOARDCDR BOARDHOLDER (MG) SUB ASSY, DUST COVERTRAYMAIN BOARDCASE (409538)FRONT PANEL SECTIONSET7RCD-W500CNote : Follow the disassembly procedure in the numerical order given.3-1. Case (409538)3-2. Loading Panel (CDR)4case (409538)2two screws (case 3 TP2 3 8)3two screws (ca

41、se 3 TP2 3 8)1two screws (case 3 TP2 3 8)1 Slide the lever (cam (CH) to the direction of arrow.Front panel sideCD mechanism deck (CDM65-RBD2)32lever (cam (CH)two hooks4 loading panel (CDR)8RCD-W500C3-3. Front Panel Section3-4. SW Board, LED Board, DISP Board7two claws8front panel section1connector (

42、2pin) (CN900)2connector (3pin) (CN690)4connector (2pin) (CN920)5three screws (+BVTP 3 8)6 four screws (+BVTP 3 8)3 wire (flat type) (21core) (CN671)5three screws (+BVTP 2.6 8)7four claws 2two knobs (AMS)1knob (AMS)6twelve screws (+BVTP 2.6 8)3four screws (+BVTP 2.6 8)4SW board8 LED boardq;DISP board

43、9wire (flat type) (21core) (CN700)9RCD-W500C3-5. CD Mechanism Deck (CDM65-RBD2)3-6. Tray3four screws (+BVTP 3 8)2 wire (flat type) (11core) (CN630)1 connector (4pin) (CN111)4 CDR mechanism deck (CDM65-RBD2)1 Slide the lever (cam (CH) to the direction of arrow.4 tray2 Pull the tray while pressing the

44、 claw of the chassis in the direction of the arrow. 3 Pull the tray while pressing the claw of the chassis and the claw of the tray in the direction of the arrow. front panel sidelever (cam (CH)clawclawchassischassis10RCD-W500C3-8. Motor Assy (Loading) (M201)3-7. CDR Board7 claw6 claw8connector (2pi

45、n) (CN104)3 flexible flat cable (32core) (CN101)4 flexible flat cable (11core) (CN102)5 flexible flat cable (11core) (CN103)9 CDR board2 bottom plate1four screws (+BVTP 2.6 8)1 Slide the cam (CH) to the direction of arrow.2 Remove the belt (loading) from the pulley of the motor assy.3 two claws4 mot

46、or assy (loading) (M201)11RCD-W500C3-9. Holder (MG) Sub Assy, Dust Cover3-10. Optical Pick-Up (KRM-220CAA)4three screws (+BVTP 2.6 8)3holder (MG) sub assy1two claws2two claws5dust cover8 flexible flat cable (32core) (from optical device)1 flexible flat cable (11core) (CN103)2 flexible flat cable (11

47、core) (CN102)3 flexible flat cable (32core) (CN101)4two step screws5two screws (2X9) (G with), +p tappin)9optical pick-up (KRM-220CAA)6two insulators (main)7two insulators (main)12RCD-W500C3-11. Cam (CH)3-12. MAIN Board116screw (+PTPWH 2.6 8)5holder (BU) sub assycam (CH)claw1243Aq;9 Slide the cam (C

48、H) to the direction of arrow A while pressing the claw. qa cam (CH)7 gear (C)8 gear (B)q;screw (+BVTP 3 8)6 wire (flat type) (25core) (CN660)8 wire (flat type) (17core) (CN640)7 wire (flat type) (9core) (CN661)1 wire (flat type) (21core) (CN671)4 connector (4pin) (CN111)5 connector (2pin) (CN900)2 c

49、onnector (3pin) (CN690)9 connector (5pin) (CN641)3 wire (flat type) (11core) (CN630)qsthree screws (+BVTP 3 8)qabracket (TR)qjMAIN boardqhpower transformerqdfour screws (+BVTT 3 6)qftwo screws (+BVTT 3 6)qgRemove the soldering.13RCD-W500C3-13. CD Mechanism Deck (CDM53L-30B61M)3-14. Fitting Base (Mag

50、net) Assy2four screws (+BVTP 3 8)5 wire (flat type) (17core) (CN701)4 wire (flat type) (9core) (CN105)3 wire (flat type) (25core) (CN102)1 connector (5pin) (CN713)6 CD mechanism deck (CDM53L-30B61M)1connector(3pin) (CN710)3fitting base (magnet) assy2 four screws (+BTTP M2.6 )14RCD-W500C3-15. CLAMP M