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1、 APA1400 APA1000 APA600 SERVICE MANUAL 102345678910102345678910SPCLIPTHPROTSPTHRLEECAPA1400POWERCHANNEL 2CHANNEL 1OFFONSWITCHING POWER MOSFET AMPLIFIERCLIPPROT102345678910102345678910SPCLIPTHPROTSPTHRLEECAPA1000POWERCHANNEL 2CHANNEL 1OFFONSWITCHING POWER MOSFET AMPLIFIERCLIPPROT102345678910102345678
2、910SPCLIPPROTSPTHRLEECAPA600POWERCHANNEL 2CHANNEL 1OFFONSWITCHING POWER MOSFET AMPLIFIERCLIPPROTRadioFans.CN 收音机爱 好者资料库SERVICE MANUAL APA1400/1000/600 INDEX - BLOCK DIAGRAM - FUNCTIONING DESCRIPTION - SCHEMATICS - COMPONENTS LOCATION SCHEMA AND PART LIST - TESTING AND QUALITY CONTROL - TECHNICAL CHA
3、RACTERISTICS - WIRING DIAGRAM - CONFIGURATION DIAGRAM - MECHANICAL DIAGRAM - PACKING DIAGRAM RadioFans.CN 收音机爱 好者资料库author:Queraltdate:000519approved:num:52.0007version:01.00FUNCTIONING DESCRIPTIONtitle:POWER MODULEThe amplifying stage basic structure is actually the one commonly used until now, thi
4、sis, a push-pull mounted A-B class amplifier, using P-type (IRFP9240) and N-type(IRFP240) mosfets.The systems controlling core is a NE5534 OpAmp, which is internally compensated inorder to obtain an amplifying gain ratio equal or greater than 3. The amplifiersfeedback runs through a resistor and a c
5、apacitor associated to the OpAmps non-inverting input.Transistors BF871 and BF872 are common-base configured, becoming actually acurrent source structure. They accomplish a dual function: on one hand, they polarisethe mosfets gate-source junction, keeping them on their conduction knee. On the otherh
6、and, they carry out the OpAmps output voltage variations, referred to signal ground.The polarisation current adjustment is fixed by a 2k5 trimming potentiometer connectedto the BF transistors base. This current is added to the current sources output, whichpasses through the BF-transistors load resis
7、tors. The bias current stability againsttemperature is fixed through the BD437 transistors. Their temperature- dependent baseemitter voltage curve is used to alter adequately the current sources reference voltage.As a consequence, if the temperature rises, the reference voltage decreases, thus thega
8、te-source voltage also does, and finally the bias current also decreases.The Zobel network, formed by a resistor-inductor-capacitor group, and which is locatedat the amplifiers output, intends to keep the amplifiers load impedance as constant aspossible, no matter which load is connected to the stag
9、es output, or which signalfrequency is to be amplified, in order to prevent an inverted-phase feedback signal.In order to avoid a DC offset on the output signal, a diac-triac tandem system is used,which shorts the output to signal ground when the DC level is enough to get the diactriggered. To preve
10、nt this from happening while carrying audio signal (sine-wave,music), the diacs reference voltage is taken from a filter formed by resistor R149 andcapacitor C124.The protection circuitry supervises at any time the power consumed by the MOSFETS.The circuitry basically consists on two sections: MOSFE
11、Ts drain current (Id) monitoringand drain-source voltage (Vds) monitoring.When the drain current exceeds a certain limiting value, a transistor (called control-transistor) becomes conducting, together with an auxiliary circuitry (helper), formed bya transistor (which is the same type as the control-
12、transistor) and a 82V Zener diode.This value determines the point where the auxillary circuitry starts to run. The helper-transistors base-emitter junction curve is used to obtain a non-linear variation on theMOSFETS gate-source voltage control, and thus on their drain current. ECLERSheet 1 of 2auth
13、or:Queraltdate:000519approved:num:52.0007version:01.00FUNCTIONING DESCRIPTIONtitle:POWER MODULEECLERMoreover, as the helper-transistors base-emitter current is temperature-dependent, thecontrolling circuitry (basically the control-transistor) compensates the safe operationarea (SOA) drift due to tem
14、perature.If the MOSFETs drain-source voltage (Vds) drops too low, a second circuitry actuatesto alter thecontrol-transistors triggering level, obtaining a SOA-like curve section anda current stage, which can be adjusted adequately in order to maintain the MOSFETspower consumption as close as possibl
15、e to its SOA.Moreover, the amplifier also includes an ANTICLIP system.When the amplifier reaches its clipping level, the OpAmp becomes unable to keep thesystem under control, and as a consequence V peaks appear at its output (15Vpower supply). This peaks are used to be rectified and sent to an optoc
16、upler (led-resistor) which modifies its impedance as a function of those peaks amplitude. Theresulting impedance is part of a voltage divider, together with the amplifiers inputimpedance. So, as the optocoupler increases its impedance, the amplifiers input signallevel decreases until the system beco
17、mes stable.Also a dual-function temperature control circuitry is provided:- Temperature-depending control of the cooling fan speed, whose voltage supply isvariable between 7 and 14 Vac.- Amplifier shutdown when temperature exceeds approximately 90C.The circuitry is formed byLM35D-type IC, which acts
18、 like a thermal probe, anamplifier, thermal probe level comparator and a 7805-type voltage regulator.The amplifier is responsible for the cooling fan speed control. The comparator triggers arelay, which cuts off the MOSFETs bias current by shunting a 22W resistance to theBF-type transistors load res
19、istors. This way, the output signal of the amplifier iseffectively cutted off.The STAND-BY circuit.This circuit keeps the safety relay closed for about 10 seconds, thus the MOSFETsbias current is cutted off during this period, until the whole system reaches again avoltage-stable situation. Due to th
20、is, hearing annoying transients and noises during startup through the loudspeakers is avoided. This delay is obtained by a RC-cell, whereR=287K, and C=47F/50V. During start up, this RC-cells voltage smoothly rises untilthe 40106-type Trigger-Schmitt trigging level is reached, and the amplifier start
21、sfunctioning. C=47F resets or discharges when the unit is turned off. During a shortperiod of time, a BC817-type transistor acts like a switch, connecting two 75W parallelresistors to C=47/50V.Sheet 2 of 2author:Queraltdate:020430approved:num:40.0048version:01.01C101100nFCXCN41000C102100nFCXCN41000C
22、103100nFCXCN41000C104100nFCXCN41000C10547u/16FCCE100000C10647u/16FCCE100000C10747u/16FCCE100000C10847u/16FCCE100000C109100pFCXCN21000C110100pFCXCN21000C111100pFCXCN21000C112100pFCXCN21000C11322p 2%FCXCN12201C11422p 2%FCXCN12201C11522p 2%FCXCN12201C11622p 2%FCXCN12201C11747u/16FCCE100000C11847u/16FCC
23、E100000C11947u/16FCCE100000C120C100n/63VFCCDK11000C12247u/16FCCE100000C123100nFCXCN41000C124100nFCXCN41000C1253300u/35FCCE213300C1262200u/35VFCCE212200C1274700u/100FCCE331525C1284700u/100FCCE331525C1294700u/100FCCE331525C1304700u/100FCCE331525C13147u/50FCCE250470C13247u/50FCCE250470C1334700u/100FCCE
24、331525C1344700u/100FCCE331525C13518nFCXCN40180C13618nFCXCN40180C137180nFCXCN41800C138180nFCXCN41800C13918nFCXCN40180C14018nFCXCN40180D101BAS28FCXDDBAS28D103BAS28FCXDDBAS28D105BAS28FCXDDBAS28D107BAS28FCXDDBAS28D108B250C1000FCREC25100D109FB3506FCREC35060D110BAS16FCXDDBAS16D1111N4007FCXDD40070D1121N400
25、7FCXDD40070D113BAS16FCXDDBAS16F101 FOR 230VT10AFCFUS60100F101 FOR 115VT16AFCFUS60400HS100HEAT SINKFCRAD11515REFERENCEVALUECODEREFERENCEVALUECODEPARTS LISTPRINTED CIRCUIT 11.0774-01.04PRINTED CIRCUIT 11.0774-01.04model:EP03-99C&DECLER40-0048-0101 EP03-99c&d.xlsSHEET 1 OF 3REFERENCEVALUECODEPRINTED CI
26、RCUIT 11.0774-01.04REFERENCEVALUECODEPRINTED CIRCUIT 11.0774-01.04IC101TL072FCIC072010IC102TL072FCIC072010IC1037815FCREG78150IC1047915FCREG79150IC105TL072FCIC072010J101YKF52-5005FCBASX0900J102YKF52-5005FCBASX0900J103YKB21-5009FCBASJ0200J104YKB21-5009FCBASJ0200J105BASE 4pins MALEFCCTAMP040J106BASE 4p
27、ins MALEFCCTAMP040J107BASE 9pins MALEFCCTAMP090J108B3B-EH-AFCCTM00030J109B5B-EH-AFCCTM00050J110FASTON 6.3mmFCTERMF630J114BASE 4pins MALEFCCTAMP040J115BASE 4pins MALEFCCTAMP040J116BASE 4pins MALEFCCTAMP040J120B6B-EH-AFCCTM00060J123B7B-EH-AFCCTM00070J302NL4MP FastonFCBASS0100J303NL4MP FastonFCBASS0100
28、MJ101JUMPERFCMJ000100MJ102JUMPERFCMJ000100MJ103JUMPERFCMJ000100MJ104JUMPERFCMJ000100PF101A0854668FCPORF0100PF102A0854668FCPORF0100R101100k0FCXR151000R102100k0FCXR151000R103100k0FCXR151000R104100k0FCXR151000R105100.0FCXR121000R106100.0FCXR121000R107100.0FCXR121000R108100.0FCXR121000R109100k0FCXR15100
29、0R110100k0FCXR151000R111100k0FCXR151000R112100k0FCXR151000R11324k3FCXR242430R11424k3FCXR242430R11524k3FCXR242430R11624k3FCXR242430R11724k3FCXR242430R11824k3FCXR242430R11924k3FCXR242430R12024k3FCXR242430R1211k0FCXR131000R1221k0FCXR131000R123100k0FCXR151000R124340kFCXR153400R1261k54FCXR131540R1271k0FC
30、XR131000R1281k0FCXR131000R129340kFCXR153400R1301k54FCXR131540R13136k5FCXR14365040-0048-0101 EP03-99c&d.xlsSHEET 2 OF 3REFERENCEVALUECODEPRINTED CIRCUIT 11.0774-01.04REFERENCEVALUECODEPRINTED CIRCUIT 11.0774-01.04R132715kFCXR157150R133178kFCXR151780R13436k5FCXR143650R135715kFCXR157150R136178kFCXR1517
31、80R1371k50FCXR131500S101NS42J11FCINTAP080S10217128FCINTD4000SC100M4x12 TRFCT3804012TS101T-120FCTERMF280W10019mmFCMECPON19WI1011016.04.00FC2F016400WI1021017.04.00FC2F017400WI1041024.04.50FC6J024450WI1051024.04.50FC6J024450WI1061005.04.50FC4I005450WI1071005.04.50FC4I005450WI3051025.01.80FC0H025180WI30
32、61025.01.80FC0H025180WI3071025.01.80FC0H025180WI3081025.01.80FC0H02518040-0048-0101 EP03-99c&d.xlsSHEET 3 OF 3author:Queraltdate:000913approved:num:40.0048version:01.00C101100nFCXCN41000C102100nFCXCN41000C103100nFCXCN41000C104100nFCXCN41000C10547u/16FCCE100000C10647u/16FCCE100000C10747u/16FCCE100000
33、C10847u/16FCCE100000C109100pFCXCN21000C110100pFCXCN21000C111100pFCXCN21000C112100pFCXCN21000C11322p 2%FCXCN12201C11422p 2%FCXCN12201C11522p 2%FCXCN12201C11622p 2%FCXCN12201C11747u/16FCCE100000C11847u/16FCCE100000C11947u/16FCCE100000C120C100n/63VFCCDK11000C12247u/16FCCE100000C123100nFCXCN41000C124100
34、nFCXCN41000C1253300u/35FCCE213300C1262200u/35VFCCE212200C1274700u/100FCCE331525C1284700u/100FCCE331525C1294700u/100FCCE331525C1304700u/100FCCE331525C13147u/50FCCE250470C13247u/50FCCE250470C1334700u/100FCCE331525C1344700u/100FCCE331525C13518nFCXCN40180C13618nFCXCN40180C137180nFCXCN41800C138180nFCXCN4
35、1800C13918nFCXCN40180C14018nFCXCN40180D101BAS28FCXDDBAS28D103BAS28FCXDDBAS28D105BAS28FCXDDBAS28D107BAS28FCXDDBAS28D108B250C1000FCREC25100D109FB3506FCREC35060D110BAS16FCXDDBAS16D1111N4007FCXDD40070D1121N4007FCXDD40070D113BAS16FCXDDBAS16F101 FOR 230VT10AFCFUS60100F101 FOR 115VT16AFCFUS60400HS100HEAT S
36、INKFCRAD11515REFERENCEVALUECODEREFERENCEVALUECODEPARTS LISTPRINTED CIRCUIT 11.0774-01.03PRINTED CIRCUIT 11.0774-01.03model:EP03-99C&DECLER40-0048-0100 EP03-99c&d.xlsSHEET 1 OF 3REFERENCEVALUECODEPRINTED CIRCUIT 11.0774-01.03REFERENCEVALUECODEPRINTED CIRCUIT 11.0774-01.03IC101TL072FCIC072010IC102TL07
37、2FCIC072010IC1037815FCREG78150IC1047915FCREG79150IC105TL072FCIC072010J101YKF52-5005FCBASX0900J102YKF52-5005FCBASX0900J103YKB21-5009FCBASJ0200J104YKB21-5009FCBASJ0200J105BASE 4pins MALEFCCTAMP040J106BASE 4pins MALEFCCTAMP040J107BASE 9pins MALEFCCTAMP090J108B3B-EH-AFCCTM00030J109B5B-EH-AFCCTM00050J110
38、FASTON 6.3mmFCTERMF630J114BASE 4pins MALEFCCTAMP040J115BASE 4pins MALEFCCTAMP040J116BASE 4pins MALEFCCTAMP040J120B6B-EH-AFCCTM00060J123B7B-EH-AFCCTM00070J302NL4MP FastonFCBASS0100J303NL4MP FastonFCBASS0100MJ101JUMPERFCMJ000100MJ102JUMPERFCMJ000100MJ103JUMPERFCMJ000100MJ104JUMPERFCMJ000100PF101A08546
39、68FCPORF0100PF102A0854668FCPORF0100R101100k0FCXR151000R102100k0FCXR151000R103100k0FCXR151000R104100k0FCXR151000R105100.0FCXR121000R106100.0FCXR121000R107100.0FCXR121000R108100.0FCXR121000R109100k0FCXR151000R110100k0FCXR151000R111100k0FCXR151000R112100k0FCXR151000R11324k3FCXR242430R11424k3FCXR242430R
40、11524k3FCXR242430R11624k3FCXR242430R11724k3FCXR242430R11824k3FCXR242430R11924k3FCXR242430R12024k3FCXR242430R1211k0FCXR131000R1221k0FCXR131000R123100k0FCXR151000R124340kFCXR153400R1261k54FCXR131540R1271k0FCXR131000R1281k0FCXR131000R129340kFCXR153400R1301k54FCXR131540R13136k5FCXR14365040-0048-0100 EP0
41、3-99c&d.xlsSHEET 2 OF 3REFERENCEVALUECODEPRINTED CIRCUIT 11.0774-01.03REFERENCEVALUECODEPRINTED CIRCUIT 11.0774-01.03R132715kFCXR157150R133178kFCXR151780R13436k5FCXR143650R135715kFCXR157150R136178kFCXR151780R1371k50FCXR131500S101NS42J11FCINTAP080S10217128FCINTD4000SC100M4x12 TRFCT3804012TS101IB.311F
42、CTERMSOL0W10019mmFCMECPON19WI1011016.04.00FC2F016400WI1021017.04.00FC2F017400WI1041024.04.50FC6J024450WI1051024.04.50FC6J024450WI1061005.04.50FC4I005450WI1071005.04.50FC4I005450WI3051025.01.80FC0H025180WI3061025.01.80FC0H025180WI3071025.01.80FC0H025180WI3081025.01.80FC0H02518040-0048-0100 EP03-99c&d
43、.xlsSHEET 3 OF 351-0078-0100 Potencimetre etapes.doc 1 of 1 Announcement addressed to Technical Support Services Involved series: APA1400 / APA1000 / APA600 PAM1100 / PAM2100 MPA4-80 / MPA6-80 / MPA4-150 VOLUME potentiometer replacement. Replaced service part code: FCPR210040 When this potentiometer
44、 is being replaced, after soldering it on the printed circuit board, the two leads should be shorted as shown in the picture, in order to ensure a correct performance depending on the available service part. author: J. Colominesdate: 020426 project: product: POWER AMPLIFIERS ECLER approved: num: 51.
45、0078 version: 01.00 title: TECHNICAL BRIEFING author:Queraltdate:000913approved:num:40.0049version:01.00D101LED3GFCLED300VED102LED3GFCLED300VED103LED3RFCLED300ROD104LED3YFCLED300AMD105LED3RFCLED300ROD106LED3YFCLED300AMD107UNFITTEDFCLED300AMR10110kAx2FCPR210040R10210kAx2FCPR210040W1007.5mmFCPONT0075W
46、10112.5mmFCPONT0125W1027.5mmFCPONT0075W1037.5mmFCPONT0075WI1011005.04.50FC4I005450WI1021007.05.00FC4K007500WI1031004.01.80FC4G004180WI1041004.01.80FC4G004180REFERENCEVALUECODEREFERENCEVALUECODEPARTS LISTPRINTED CIRCUIT 11.0775-01.01PRINTED CIRCUIT 11.0775-01.01model:EP03-99C&DECLER40-0049-0100 EP03-
47、99c&d.xlsSHEET 1 OF 1author:Queraltdate:000913approved:num:40.0050version:01.00C10122pFCXCN12200C102100nFCXCN41000C10347u/50FCCE250470C10410u/50FCCE250100C10547pFCXCN14700C10647pFCXCN14700C10747u/100FCCE350470C10847u/100FCCE350470C10910u/50FCCE250100C110100nFCXCN41000C11115pFCXCN11500C112100nFCXCN41
48、000C11310u/50FCCE250100C114470nFCXCN44700C115470nFCXCN44700C11612pFCXCN11200C11712pFCXCN11200C118C220n/100VFCCDK52200C119C220n/100VFCCDK52200C12047u/100FCCE350470C12147u/100FCCE350470C122680pFCXCN26800C123680pFCXCN26800C124C1u/63VFCCDK20010C12510nFCXCN40100C12610nFCXCN40100C127C100n/400VFCCDH71100C1
49、28C47n/400VFCCDH71047C129100nFCXCN41000C130100nFCXCN41000C13110u/50FCCE250100C132470nFCXCN44700C13310u/50FCCE250100C134470u/25FCCE154700C13510u/50FCCE250100C136470nFCXCN44700C13747u/16FCCE100000C13847u/50FCCE250470C139100nFCXCN41000C140100nFCXCN41000C141100nFCXCN41000C14247u/50FCCE250470D101BAS16FCX
50、DDBAS16D102BAS28FCXDDBAS28D103Z7.5VFCXZ000075D104BAS28FCXDDBAS28D105Z3.9VFCXZ000039D106Z3.9VFCXZ000039D107Z12FCDD041200D108Z12FCDD041200D109Z18VFCXZ000180D110Z18VFCXZ000180REFERENCEVALUECODEREFERENCEVALUECODEPARTS LISTPRINTED CIRCUIT 11.0766-01.02PRINTED CIRCUIT 11.0766-01.02model:EP03-99DECLER40-00