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1、M1400, M1400iFR series amplifiers (series II)SERVICE MANUAL2000 MACKIE DESIGNS, INC.RadioFans.CN 收音机爱 好者资料库Service Bulletins2 SERVICE ON THIS EQUIPMENT IS TO BE PERFORMED BY EXPERIENCED REPAIR TECHNICIANS ONLYRadioFans.CN 收音机爱 好者资料库3CONTENTSIntroduction . 3Overview . 4Safety test . 5Service bulletin
2、s . 6Parts. A-1Fold-out SectionsAmplifier board . 255-1Input board . 253-1Display board. 254-1Soft Start board . 162-1Main Assembly Drawings . Assembly-1Amplifier Sub-assembly Drawings. Sub-1INTRODUCTIONWhats all this “series II” stuff anyway? The designation “series II” is an internal Mackie way of
3、 describing the new M1400 andM1400i amplifiers built after June 1999. You will not see “series II” written on any of theadvertising, boxes or silkscreens. One clue is that the series II amps do not have handles.The serial number prefix also indicates if the amplifier is a series I or II:The M1400 Se
4、ries I serial numbers start with a prefix “AH,” (use the other M1400 service manual)The M1400 Series II serial numbers start with a prefix “DB” (use this manual)M1400i Series I serial number prefix is “AM” (use the other M1400 service manual)M1400i Series II serial number prefix is “DA” (use this ma
5、nual)This manual contains basic service information. It is essential that you have a copy of theusers manual as this contains the complete operating instructions.SERVICE TECHNICAL ASSISTANCEMackie Designs, Service Technical Assistance, is available 8AM - 5PM PST, Monday throughFriday for Authorized
6、Mackie Service Centers, at 1-800-258-6883. Feel free to call with anyquestions and speak with a carefully-calibrated technician. If one is not available, leavea detailed message and a qualified Mackoid will return your call asap.DISCLAIMERThe information contained in this manual is proprietary to Ma
7、ckie Designs, Inc. The entiremanual is protected under copyright and may not be reproduced by any means withoutexpress written permission from Mackie Designs, Inc. SERVICE ON THIS EQUIPMENT IS TO BE PERFORMED BY EXPERIENCED REPAIR TECHNICIANS ONLYClick on any item to open that pageALL BOARDS4Overvie
8、wM1400 and M1400i power amps built after June 15, 1999 have some rather lovelyimprovements. These include:1.Higher output fan for increased cooling The old fan which has an output of 51 CFM hasbeen replaced with a new hi-performance Panasonic FBA0824H1T fan that has 62 CFMoutput. This improves the M
9、1400/1400is cooling capacity by 20%, allowing them to run inan environment 14F hotter than previously without overheating.2.Higher voltage tolerance the four main filter capacitors have been increased involtage rating from 80V to 82V. This improves the ability of the M1400/1400i to handleinstallatio
10、ns and gigs where the AC line voltage is higher than normal.3.Improved speaker protection circuitry Previously, under certain unusual conditions,(such as the SeaHawks winning an away game), the protection circuits could shut downthe amplifier. The circuit is redesigned so instead of shutting down, t
11、he amplifier willmute for two seconds and then begin operation again.4.Other improvements The new designs have improved reliability by changing the designsurrounding the driver transistors, specifying higher quality main 30A bridges, removing allsoldered-in multi-pin cable assemblies in favor of mor
12、e reliable (and more expensive)header to receptacle interconnections, increasing the robustness of the +/-16V powersupplies, and redesigning the baker clamp for improved high power operation.5.New circuit boards The new designs have new circuit boards.6.Handles Removed The new designs have no handle
13、s on the front panel. This is also aquick way of telling if the amplifier is a series II design or not.7.Service Manual The old service manual contains many details which still apply, such ascircuit theory and troubleshooting. This series II manual is just a basic guide to the newschematics, pcbs, a
14、ssembly drawings and parts lists.8.Owners Manual The owners manual was only mildly altered to reflect the new model,so all details of the amplifiers operation are correct.9.Service bulletin The ribbon modification still applies to the “series II” models. See the lastpage of this service manual.5You
15、must perform the following leakage test before returning the unit to your customer.Take every safety precaution to protect yourself while doing this test.1.Make a small loading RC circuit as shown in the diagram below, and connect the ACvolt meter between the AC power source ground and any exposed m
16、etal on the unitunder test.2.Connect the unit under test to an AC power source using a ground-lift adaptor, leavingthe units safety ground floating. Turn the unit on.3.The meter reading should be less than 750mVAC (note: this is equivalent to 0.5mA ofleakage current).4.Flip the plug over in the rece
17、ptical so the hot and neutral are swapped.Verify that the reading is still less then 750mVAC.5.If either reading is greater than 750mVAC, then you must investigate and repair the unitbefore returning it to your customer.Safety testA - 1M1400, M1400i series IIPART#DESCRIPTIONPAGES090-137-XXM1400 asse
18、mblyA-2080-149-00Heatsink subassemblyA-3090-134-00M1400i assemblyA-4080-143-00Heatsink subassemblyA-5055-253-00Input boardA-6055-254-00Display boardA-7055-255-00Amplifier boardA-8055-162-00Soft Start boardA-11PARTS LISTParts Numbering guide040-Cables055-Finished PCB Assy100-Pots and resistors200-Cap
19、acitors300-Semiconductors400-Jacks/Connectors500-Switches510-Fuses550-Chassis Metalwork600-Transformers601-Inductors610-Wires and Cables640-AC line cords700-Hardware760-Knobs/Plastic770-Fans790-Misc./Packing800-Printed Material860-EPROMComponents noted with this symbol shall be replaced only by the
20、component specified.This is required to maintain product safety.A - 2M1400, M1400i series IIMaster Parts List 090-137-XX M1400 series IIPart #DescriptionRevQty090-137-00M1400 SERIES II 120V A6 A2 1090-137-01M1400 SERIES II 230V A6 A2 1090-137-02M1400 SERIES II 100V A6 A2 1040-359-00RIB 28GA 20C 4.25
21、IN PLZD C1040-360-00RIB 28GA 20C 18IN PLZD C1055-162-01PCB ASSY SOFT START 240V A11FOR 240VAC VERSION. SEE PAGE 11055-162-02PCB ASSY SOFT START 100V A11FOR 100VAC VERSION. SEE PAGE 11055-253-00-01PCB ASSY INPUT A2 A2 1SEE PAGE 6055-254-00-01PCB ASSY DISPLAY A2 A2 1SEE PAGE 7080-035-00PWR SW HARNESS
22、- AMP A1080-149-00SA HTSK M1400 SERIES II A6 A2 1080-154-00SA XFMR 120V 1400/1400 I A1 A1 1FOR 120VACVERSION080-154-01SA XFMR 230V 1400/1400 I A1 A1 1FOR 230VACVERSION080-154-02SA XFMR 100V 1400/1400 I A1 A1 1FOR 100VACVERSION500-022-00SWITCH, ROCKER ILLUMINATED A1510-017-00FUSE SB 20A 3AB 1/4X1-1/4
23、 A1FOR 120VAC AND 100VAC VERSIONS510-023-00FUSE SB 8A 3AB 1/4X1-1/4 A1FOR 230VACVERSION550-247-00SHIELD INPUT - M1200 A1550-249-00PLATE XFMR .335IDX4.528OD AAR550-294-00BRACKET FOR SOFT START A1FOR 230VAC AND 100VAC VERSIONS550-470-00PNT CHASSIS M1400-PRO A1550-564-00PNT TOP COVER M1400-I-PRO A1550-
24、566-00PNT SIDE RIGHT M1400-I-PR A1550-568-00PNT LEFT SIDE M1400-I-PRO A1551-029-10EXTR SCRN DSPLY BZL-M1400 D1640-006-00LC 15A 125V SJT 14GA 6FT7 D1LINECORD FOR 120VACVERSION640-007-02LC EXPORT - JAPANESE D1LINECORD FOR 100VACVERSION640-007-01LC EXPORT - EUROPEAN D1LINECORD FOR 230VACVERSION700-011-
25、00MCH 4-40X1/4 BTNSKT BLKOX A6700-028-01SEMS 6-32X5/16 PHP BLKZC B36700-041-04MCH 6-32X3/8 FL 100DG BLK A8700-050-04MCH 6-32X3/8 FIL PHL CLR A2700-085-03SCR PHP M3X6 STL BLK ZC A4700-086-00TF 6-32X3/8 FL 100DG BLK A3700-106-00BOLT HEX 5/16X23/4 ZC GD5 A1701-016-005-20X5/16 PHPII TYP B BLK A8701-022-
26、01#4X5/16 PHP II TYP B BLK B4705-001-00KEPNUT 6-32 A2705-019-00NUT STOVER LOCK 5/16X18 A1710-002-00WASHER-SPLD W/400-214-00 AAR710-024-00WASH FLAT 5/16 HARD (USS) A2730-016-00LOCTITE 242 AAR730-026-00ADHESIVE RTV162 AAR740-001-00TYRAP 3-1/4L A2740-003-00TYRAP 8IN BLK A2740-004-00STRAIN RELIEF HEYCO
27、1244 A1760-048-04KNOB 9MM DARK GRAY B4760-061-00KNOB VOLUME AMPS A2780-042-00INSUL MYLAR INPUT SHIELD A1780-111-00WASH RUB (W/TRANSFORMER) A2790-002-00BAG POLY 12 X 18 2MIL A1790-022-00POLY-SHEET 52CF X 26 4MIL A1800-160-00BOX M1400 SER II A1800-161-00M1400 BOX SLEEVE SER II A1810-056-00INST TOP/BOT
28、TOM - AMP2820-062-11OWN MNL M1400 A1Components noted with this symbol shall be replaced only by the component specified.This is required to maintain product safety.A - 3M1400, M1400i series IIPart #DescriptionRevQty080-149-00SA HTSK M1400 SERIES II A6 A2 1040-209-00RIB 28GA 10C 11.5 PLZD C1055-255-0
29、1-01PCB ASSY MAIN M1400 A6 A2 1SEE PAGE 8. THIS HAS SPEAKON OUTPUTS220-059-00LYT 12000UF 20% 82V 35X60 A4NOTE THAT THIS IS 12,000 UF400-083-002P .100X1 22GA END B1410-003-00INSL SILPAD K6 W/ADHESIVE A8.2410-006-00INSL SILPAD W/O ADHESIVE B1550-237-00SPRING CLIP SUBSINK-M1200 A2550-255-00PIGGYBACK CL
30、IP A11550-467-00BRKT SUBSINK M1400 PRO A2550-468-00COWLING HTSINK M1400 PRO A1550-469-00BRKT FAN M1400 PRO A1551-085-00EXTR FAB HEATSINK M1400PR A1700-010-00TF 6-32X1/4 PHP BLKZC A3700-010-04TF 6-32X3/8 PHP BLKZC A8700-028-02SEMS 6-32X3/8 PHP BLKZC B10700-087-00TF 4-40X5/8 TORX 1/4 WASH A5700-088-00
31、TF 4-40X5/8 TORX 3/8 WASH A18700-122-00SS-8-32X1/4 PHP PH BLK OX4705-024-00NUT 8-32 SMALL DIA A4710-013-00WASH FLAT NO.6 FIBRE A4730-001-00THERMAL JOINT COMPOUND AAR730-003-00ADHESIVE INDSTRL 3M 4799 AAR730-025-00LOCTITE 222 AAR730-026-00ADHESIVE RTV162 AAR770-007-00FAN 80MM 24VDC-PANASONIC B1780-13
32、6-00FOAM INSL FAN M1400 II A1Heatsink sub assy 080-149-00Components noted with this symbol shall be replaced only by the component specified.This is required to maintain product safety.A - 4M1400, M1400i series IIPart #DescriptionRevQty090-134-00M1400-I SERIES II 120V A6 A2 1040-359-00RIB 28GA 20C 4
33、.25IN PLZD C1040-360-00RIB 28GA 20C 18IN PLZD C1055-253-00-01PCB ASSY INPUT A2 A2 1SEE PAGE 6055-254-00-01PCB ASSY DISPLAY A2 A2 1SEE PAGE 7080-035-00PWR SW HARNESS A1080-143-00SA HTSK M1400-I SERIES II A6 A2 1SEE PAGE 5080-154-00SA XFMR 120V 1400/1400 I A1 A1 1500-022-00SWITCH, ROCKER ILLUMINATED A
34、1510-017-00FUSE SB 20A 3AB 1/4X1-1/4 A1550-247-00SHIELD INPUT - M1200 A1550-249-00PLATE XFMR .335IDX4.528OD AAR550-564-00PNT TOP COVER M1400-I-PRO A1550-565-00PNT CHASSIS M1400-I-PRO A1550-566-00PNT SIDE RIGHT M1400-I-PR A1550-568-00PNT LEFT SIDE M1400-I-PRO A1551-029-20EXTR SCRN DSPL BZL M1400I D16
35、40-006-00LC 15A 125V SJT 14GA 6FT7 D1LINECORD700-011-00MCH 4-40X1/4 BTNSKT BLKOX A6700-028-01SEMS 6-32X5/16 PHP BLKZC B36700-041-04MCH 6-32X3/8 FL 100DG BLK A7700-050-04MCH 6-32X3/8 FIL PHL CLR A2700-085-03SCR PHP M3X6 STL BLK ZC A4700-086-00TF 6-32X3/8 FL 100DG BLK A3700-106-00BOLT HEX 5/16X23/4 ZC
36、 GD5 A1701-016-005-20X5/16 PHPII TYP B BLK A8705-001-00KEPNUT 6-32 A2705-003-00NUT HEX-SPLD W/400-214-00 AAR705-015-00NUT SLOT NCKL A2705-019-00NUT STOVER LOCK 5/16X18 A1710-002-00WASHER-SPLD W/400-214-00 AAR710-019-00WASH FIBRE BLK A2710-024-00WASH FLAT 5/16 HARD (USS) A2730-016-00LOCTITE 242 AAR73
37、0-026-00ADHESIVE RTV162 AAR740-001-00TYRAP 3-1/4L A2740-003-00TYRAP 8IN BLK A2740-004-00STRAIN RELIEF HEYCO 1244 A1750-001-00BUMPON ROUND BLK .63X.31 A4760-048-04KNOB 9MM DARK GRAY B4760-061-00KNOB VOLUME AMPS A2780-042-00INSUL MYLAR INPUT SHIELD A1780-111-00WASH RUB (W/TRANSFORMER) A2790-002-00BAG
38、POLY 12 X 18 2MIL A1790-022-00POLY-SHEET 52CF X 26 4MIL A1800-158-00BOX M1400-I SERIES II A1800-159-00M1400I BOX SLEEVE SER II A1810-056-00INST TOP/BOTTOM - AMP2820-062-14OWN MANUAL M1400I ENGDOMA1Master Parts List 090-134-00 M1400i series II, 120vComponents noted with this symbol shall be replaced
39、only by the component specified.This is required to maintain product safety.A - 5M1400, M1400i series IIPart #DescriptionRevQty080-143-00SA HTSK M1400-I SERIES II A6 A2 1040-209-00RIB 28GA 10C 11.5 PLZD C1055-255-02-01PCB ASSY MAIN M1400-I A6 A2 1SEE PAGE 8. THIS HAS 1/4” OUTPUTS220-058-00LYT 10000U
40、F 20% 82V 35X60 A4NOTE THAT THIS IS 10,000 UF400-083-002P .100X1 22GA END B1410-003-00INSL SILPAD K6 W/ADHESIVE A8.2410-006-00INSL SILPAD W/O ADHESIVE B1550-237-00SPRING CLIP SUBSINK-M1200 A2550-255-00PIGGYBACK CLIP A11550-467-00BRKT SUBSINK M1400 PRO A2550-468-00COWLING HTSINK M1400 PRO A1550-469-0
41、0BRKT FAN M1400 PRO A1551-085-00EXTR FAB HEATSINK M1400PR A1700-010-00TF 6-32X1/4 PHP BLKZC A3700-010-04TF 6-32X3/8 PHP BLKZC A8700-028-02SEMS 6-32X3/8 PHP BLKZC B10700-087-00TF 4-40X5/8 TORX 1/4 WASH A5700-088-00TF 4-40X5/8 TORX 3/8 WASH A18700-122-00SS-8-32X1/4 PHP PH BLK OX4705-024-00NUT 8-32 SMA
42、LL DIA A4710-013-00WASH FLAT NO.6 FIBRE A4730-001-00THERMAL JOINT COMPOUND AAR730-003-00ADHESIVE INDSTRL 3M 4799 AAR730-025-00LOCTITE 222 AAR730-026-00ADHESIVE RTV162 AAR770-007-00FAN 80MM 24VDC-PANASONIC B1780-136-00FOAM INSL FAN M1400 II A1Heatsink sub assy 080-143-00Components noted with this sym
43、bol shall be replaced only by the component specified.This is required to maintain product safety.A - 6M1400, M1400i series IIPart #DescriptionValueReference040-136-00DIS 18GA 1007 BLK 5 QDTRMJ10130-037-02RESISTOR POT 9MM HORIZ10K CR22 R33130-062-02POT 50KC 12MM DUAL WO SLV50KCR13 R24140-025-00RESIS
44、TOR CF105%R54140-078-00RES TF SM .1W 5% 1K6 OHM1K65%R19-20 R30-31140-082-00RES TF SM .1W 5% 2K4 OHM2K45%R18 R29140-087-00RESISTOR CF3K95%R38140-089-00RESISTOR CF4K75%R21 R32 R35-37 R46-47140-095-00RES TF SM .1W 5% 8K2 OHM8K25%R17 R28140-108-00RESISTOR CF27K5%R45140-115-00RESISTOR CF51K5%R41 R43-4414
45、0-123-00RESISTOR CF100K5%R39-40140-147-00RESISTOR CF1M5%R23 R34145-318-00RES MF SM .1W 1% 2K00 OHM2K001%R1-2 R7-8 R42145-389-00RESISTOR MF10K01%R3-4 R9-10145-397-00RESISTOR MF12K11%R5-6 R11-12200-001-02CAPACITOR MYLAR T&R0.012C25 C28200-004-02CAPACITOR MYLAR T&R0.04710%C24 C27200-015-02CAPACITOR MYL
46、AR T&R0.0047C13 C16200-022-02CAPACITOR MYLAR TAPE0.4710%C23 C26200-025-02CAPACITOR MYLAR T&R0.56C11-12 C14-15212-001-00CAPACITOR CERAMIC SMT0.0110%C17-20 C29-32212-004-00CAPACITOR CERAMIC SMT220PF5%C1-3 C6-8 C21-22212-009-00CAPACITOR CERAMIC SMT47PF5%C4-5 C9-10220-001-02LYT 22UF 20% 25V RAD TR22UF10
47、%C33-34 C39-40300-003-00DIODE SIGNAL SMDDL4148D1-8320-012-00OPAMP NJM4560MNJM4560MU1-4400-041-00XLR VERT MALE PCMNTJ2 J5400-214-00JACK 1/4 V PCMNT 1MM WASHJ3 J6400-223-00XLR PCMNT NEUTRIK-AP SER FEMALEJ1 J4400-341-20HDR 20P .10X2 STR LCKJ11 J16450-253-00PCB INPUT M-1400-S2Z3500-023-00SWITCH4P3TSW3 S
48、W5500-024-00SWITCH SLIDE VERT PC MTGDPDTSW1-2 SW4253a055-253-00 Rev A Input boardComponents noted with this symbol shall be replaced only by the component specified.This is required to maintain product safety.A - 7M1400, M1400i series IIPart #DescriptionValueReference130-070-00POT RTY 5K LIN 9MM 21D
49、ET5KB20%R2 R32140-057-00RESISTOR CF2205%R11140-068-00RES TF SM .1W 5% 620 OHM6205%R9 R20140-073-00RES TF SM .1W 5% 1K0 OHM1K05%R33 R38140-076-00RESISTOR CF1K35%R25 R45-48 R50-52 R54140-081-00RESISTOR CF2K25%R1 R31140-083-00RES TF SM .1W 5% 2K7 OHM2K75%R10 R16-19 R49 R53140-087-00RESISTOR CF3K95%R141
50、40-092-00RESISTOR CF6K25%R13140-094-00RESISTOR CF7K55%R15140-097-00RESISTOR CF10K5%R29 R43-44140-106-00RESISTOR CF24K5%R8 R28140-111-00RESISTOR CF36K5%R41-42140-124-00RESISTOR CF120K5%R12140-139-00RESISTOR CF470K5%R4 R7 R27 R30145-406-00RESISTOR MF15K01%R5 R22 R24145-469-00RESISTOR MF68K11%R6 R23145