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1、eD&M Ho d ngs nc.Copyright 2009 D&M Holdings nc All rights reservedWARN NG Violators will be prosecuted to the maximum extent possibleSERVICE MANUALBLU-RAY DISC/DVD VIDEO PLAYERMODELJPE3E2EKE2AE1CE1KEUTDBP-1610? ?Ver. 2For purposes of improvement, specifications and design are subject to change with
2、out notice.Please use this service manual with referring to the operating instructions without fail.Some illustrations using in this service manual are slightly different from the actual set.Please refer to theMODIFICATION NOTICE.X0430V02DM/DG0910RadioFans.CN 收音机爱 好者资料库2DBP-1610SAFETY PRECAUTI ONSTh
3、e f o ow ng c hec k shou d be perf ormed f or the c ont nued protec t on of the c ustomer and serv c e tec hn can.LEAKAGECURRENTCHECKBef ore return ng the un t to the c ustomer, make sure you make ether (1) a eakage c urrent c hec k or (2) a ne to c hass s res stanc e c hec k. f the eakage c urrent
4、ex c eeds 0. 5 mamps, or f the res stanc e f rom c hass s to ether s de of the power c ord s ess than 460 kohms, the un t s def ec t ve.LASER RADI ATONCa t on - C ass 1M v s b e and nv s b e aser radat on when open.Do not v ew drec t y opt c a nstruments.CAUTI ONPl ease heed he poi nt s l i st ed be
5、l ow duri ng servi ci ng and i nspect i on.Heed t he caut i ons!Spots requ r ng part c u ar attent on when serv cng, suc h as the c ab net, parts, c hass s, etc . , have c aut ons ndc ated on abes. be sure to heed these c aus ons and the c aut ons ndc ated n the hand ng nstruc t ons.Caut i on concer
6、ni ng el ect ri c shock!(1) An AC votage s mpressed on ths set, so touc hng nterna meta parts when the set s energ z ed c ou d cause eectr c shock. Take care to avod eectr c shoc k, by f or ex amp e us ng an soat ng transf ormer and g oves when serv cng wh e the set s energ z ed, unp ugg ng the powe
7、r c ord when rep acng parts, etc .(2) Tere are hgh votage parts ns de. Hande w th ex tra c are when the set s energ z ed.Caut i on concerni ng di sassembl y and assembl y!Through great c are s taken when manuf ac tur ng parts f rom sheet meta , there may n some rare c ases be burrs ? ? ? ? ? ? ? ? ?
8、 ? ? ? ?are moved ac ross them. Use g oves to protec t your hands.Onl y use desi gnat ed part s!The sets parts have specfc saf ety propert es (fre res stanc e, votage res stanc e, etc . ) . For rep ac ement parts, be sure to use parts whc h have the same poropert es. In part c u ar, f or the mportan
9、t saf ety parts that are marked z on w r ng dagrams and parts sts, be sure to use the des gnated parts.Be sure t o mount part s and arrange t he wi res as t hey were ori gi nal l y!For saf ety seasons, some parts use tape, tubes or other nsu at ng mater a s, and some parts are mounted away f rom the
10、 surf ac e of pr nted crc u t boards. Care s a so taken w th the pos t ons of the wores omsode amd camps are used to keep w res away f rom heat ng and hgh votage parts, so be sure to set everythng bac k as t was or g na y.I nspect for safet y aft er servi ci ng!Check that a screws, parts and w res r
11、emoved or dsc onnec ted f or serv cng have been put bac k n ther or g na pos t ons, nspec t that no parts around the area that has been serv c ed have been negat vey af f ec ted, c onduc t an ns at on c hec k on the ex terna meta c onnec tors and between the b ades of the power p ug, and otherw se c
12、 hec k that saf ety s ensured.(Insu at on c hec k proc edure)Unp ug the power c ord f rom the power out et, dsc onnec t the antenna, p ugs, etc . , and turn the power sw tc h on. Us ng a 500V nsu at on res stanc e tester, c hec k that the np ug and the ex terna y ex posed meta parts (antenna term na
13、 , headphones term na , nput term na , etc . ) s ? ? ? ? ? ? ? ? ? ? ? ? ?repa red.Many of the eec tr c and struc tura parts used n the set have speca saf ety propert es. In most cases these propert es are df f c u t to dst ngu sh by s ght, and us ng rep ac ement parts w th hgher rat ngs (rated powe
14、r and w thstand votage) does not nec essar y guarantee that saf ety perf ormanc e w be poreserved. Parts w th saf ety propert es are ndc ated as shown beow on the w r ng dagrams and parts sts s ths serv c e manua . Be sure to rep ac e them w th parts w th the des gnated part number.(1)Sc hemat c dag
15、rams . . . . . . Indc ated by the z mark.(2)Parts sts . . . . . . Indc ated by the z mark.Us ng parts other than the des gnated ? ? ? ? ? ? ? ? ? ? ?or other dangerous s tuat ons.Concerni ng i mport ant safet y part sCAUTI ONRadioFans.CN 收音机爱 好者资料库3DBP-1610DIMENSION s300.4225183309.362.2( 2)7 0( 91)
16、46.5140.8( 139)435342151064DBP-1610WIRE ARRANGEMENTIf wr e bundes ar e unt ed or mov ed to per f or m adj ustment or par ts r epac ement etc . , be sur e to r ear r ange them neat y as they wer e orgna y bunded or pac ed af ter war d.Other wse, nc or r ec t ar r angement c an be a c ause of nose gen
17、er at on.Wi r e ar r angement vi ewed f r om t he t op5DBP-1610SPECIFICATIONS6DBP-16107DBP-1610LASER BEAM SAFETY PRECAUTIONSThis BD player uses a pickup that emits a laser beam.The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes a
18、t least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the laser beam.CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in hazardous radiation exposure.Location: Inside Top of BD mechanism.Do not look dir
19、ectly at the laser beam coming from the pickup or allow it to strike against your skin.Drive Mechanism AssemblyLaser Beam RadiationLaser PickupTurntable8DBP-1610Safety Check after ServicingExamine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and
20、 wires have been returned to their original positions. Afterwards, do the following tests and confirm the specified values to verify compliance with safety standards.1. Clearance DistanceWhen replacing primary circuit components, confirm specified clearance distance (d) and (d) between soldered term
21、inals, and between terminals and surrounding metallic parts. (See Fig. 1)Table 1: Ratings for selected areaNote:This table is unofficial and for reference only. Be sure to confirm the precise values.2. Leakage Current TestConfirm the specified (or lower) leakage current between B (earth ground, powe
22、r cord plug prongs) and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.) is lower than or equal to the specified value in the table below.Measuring Method (Power ON):Insert load Z between B (eart
23、h ground, power cord plug prongs) and exposed accessible parts. Use an AC voltmeter to measure across the terminals of load Z. See Fig. 2 and the following table.Table 2: Leakage current ratings for selected areasNote:This table is unofficial and for reference only. Be sure to confirm the precise va
24、lues.AC Line VoltageClearance Distance (d), (d)120 V?3mm(d)?4mm(d) AC Line VoltageLoad ZLeakage Current (i)One side of power cord plug prongs (B) to:120 V2k? RES. Connected in paralleli?0.7mA AC Peaki?2mA DCRF orAntenna terminals50k? RES. Connected in paralleli?0.7mA AC Peaki?2mA DCA/V Input, Output
25、Chassis or Secondary ConductorPrimary Circuit Fig. 1ddFig. 2AC Voltmeter(High Impedance)Exposed Accessible PartBOne side of Power Cord Plug ProngsZ9DBP-1610STANDARD NOTES FOR SERVICINGCircuit Board Indications1.The output pin of the 3 pin Regulator ICs is indicated as shown.2.For other ICs, pin 1 an
26、d every fifth pin are indicated as shown.3.The 1st pin of every male connector is indicated as shown.Instructions for Connectors1.When you connect or disconnect the FFC (Flexible Foil Connector) cable, be sure to first disconnect the AC cord.2.FFC (Flexible Foil Connector) cable should be inserted p
27、arallel into the connector, not at an angle.Pb (Lead) Free SolderWhen soldering, be sure to use the Pb free solder.How to Remove / Install Flat Pack-IC1. RemovalWith Hot-Air Flat Pack-IC Desoldering Machine:1.Prepare the hot-air flat pack-IC desoldering machine, then apply hot air to the Flat Pack-I
28、C (about 5 to 6 seconds). (Fig. S-1-1)2.Remove the flat pack-IC with tweezers while applying the hot air.3.Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melt
29、ed). (Fig. S-1-6)4.Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)CAUTION:1.The Flat Pack-IC shape may differ by models. Use an appropriate hot-air flat pack-IC desoldering machine, whose shape matches that of the Flat Pack-IC.2.Do not supply hot air to the chip parts around the f
30、lat pack-IC for over 6 seconds because damage to the chip parts may occur. Put masking tape around the flat pack-IC to protect other parts from damage. (Fig. S-1-2)Top ViewOutInBottom ViewInput510Pin 1Pin 1FFC CableConnectorCBA* Be careful to avoid a short circuit.Fig. S-1-110DBP-16103.The flat pack
31、-IC on the CBA is affixed with glue, so be careful not to break or damage the foil of each pin or the solder lands under the IC when removing it.With Soldering Iron:1.Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins o
32、f the flat pack-IC, you can remove it easily. (Fig. S-1-3)2.Lift each lead of the flat pack-IC upward one by one, using a sharp pin or wire to which solder will not adhere (iron wire). When heating the pins, use a fine tip soldering iron or a hot air desoldering machine. (Fig. S-1-4)3.Bottom of the
33、flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)4.Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)Hot-airFlat Pack-ICDesolderingMachin
34、eCBAFlat Pack-ICTweezersMaskingTapeFig. S-1-2Flat Pack-ICDesoldering BraidSoldering IronFig. S-1-3Fine TipSoldering IronSharpPinFig. S-1-411DBP-1610With Iron Wire:1.Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of
35、the flat pack-IC, you can remove it easily. (Fig. S-1-3)2.Affix the wire to a workbench or solid mounting point, as shown in Fig. S-1-5.3.While heating the pins using a fine tip soldering iron or hot air blower, pull up the wire as the solder melts so as to lift the IC leads from the CBA contact pad
36、s as shown in Fig. S-1-5.4.Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)5.Release the flat pack-IC from the CBA using tweezers. (Fig. S
37、-1-6)Note: When using a soldering iron, care must be taken to ensure that the flat pack-IC is not being held by glue. When the flat pack-IC is removed from the CBA, handle it gently because it may be damaged if force is applied.2. Installation1.Using desoldering braid, remove the solder from the foi
38、l of each pin of the flat pack-IC on the CBA so you can install a replacement flat pack-IC more easily.2.The “” mark on the flat pack-IC indicates pin 1. (See Fig. S-1-7.) Be sure this mark matches the pin 1 on the PCB when positioning for installation. Then presolder the four corners of the flat pa
39、ck-IC. (See Fig. S-1-8.)3.Solder all pins of the flat pack-IC. Be sure that none of the pins have solder bridges.To Solid Mounting PointSoldering IronIron WireorHot Air BlowerFig. S-1-5Fine TipSoldering IronCBAFlat Pack-ICTweezersFig. S-1-6Example :Pin 1 of the Flat Pack-ICis indicated by a mark.Fig
40、. S-1-7PresolderCBAFlat Pack-ICFig. S-1-812DBP-1610Instructions for Handling Semi-conductorsElectrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electrostatic charge during unpacking or repair work.1. Ground for Human BodyBe sure to wear a grounding band (
41、1 M?) that is properly grounded to remove any static electricity that may be charged on the body.2. Ground for WorkbenchBe sure to place a conductive sheet or copper plate with proper grounding (1 M?) on the workbench or other surface, where the semi-conductors are to be placed. Because the static e
42、lectricity charge on clothing will not escape through the body grounding band, be careful to avoid contacting semi-conductors with your clothing.CBAGrounding BandConductive Sheet orCopper Plate1M1MCBA13DBP-1610CABINET DISASSEMBLY INSTRUCTIONS1. Disassembly FlowchartThis flowchart indicates the disas
43、sembly steps to gain access to item(s) to be serviced. When reassembling, follow the steps in reverse order. Bend, route, and dress the cables as they were originally.2. Disassembly MethodNote:(1) Identification (location) No. of parts in the figures(2) Name of the part(3) Figure Number for referenc
44、e(4) Identification of parts to be removed, unhooked, unlocked, released, unplugged, unclamped, or desoldered. P = Spring, L = Locking Tab, S = Screw, CN = Connector* = Unhook, Unlock, Release, Unplug, or Desoldere.g. 2(S-2) = two Screws (S-2), 2(L-2) = two Locking Tabs (L-2)(5) Refer to “Reference
45、Notes.”About tightening screwsWhen tightening screws, tighten them with the following torque.ID/Loc. No.PartRemovalFig. No.Remove/*Unhook/Unlock/Release/Unplug/DesolderNote1Top CoverD1 9(S-1)-2Tray PanelD2 -13Front AssemblyD2*5(L-1), *3(L-2),9(S-2), *CN200224Front A CBAD2 *CN3001-5Front B CBAD2 -6Fr
46、ont BracketD3 7(S-3), (S-4)-7SD CBAD3 2(S-5), *CN5001-8Rear PanelD45(S-6), (S-7), 2(S-8), (S-9), (S-10), 8(S-11), 2(S-12), *CN1006-9Motor DC FanD4 -10Inlet CBAD4 *CN1001-3 FrontAssembly1 Top Cover2 Tray Panel8 Rear Panel13 Video CBA14 AV PCBBracket16 LoaderBracket9 MotorDC Fan10 Inlet CBA11 RemoteJa
47、ck CBA6 Front Bracket15 BD Main CBA& BD MechanismAssembly7 SD CBA18 PowerHolder17 PowerSupply CBA12 Audio CBA4 Front A CBA5 Front B CBA11Remote Jack CBAD4 *CN5501-12Audio CBAD56(S-13), *CN2005, *CN2007, *CN2008-13Video CBAD6 4(S-14), *CN7101-14AV PCB BracketD6 4(S-15)-15BD Main CBA & BD Mechanism As
48、semblyD64(S-16), *CN6001, *CN7601316Loader BracketD6 6(S-17)-17Power Supply CBAD7 2(S-18), 2(S-19)-18Power HolderD7 3(S-20)-?(1)?(2)?(3)?(4)?(5)Torque0.45 0.05 NmID/Loc. No.PartRemovalFig. No.Remove/*Unhook/Unlock/Release/Unplug/DesolderNote14DBP-1610Reference Note1.How to remove tray panel1) Connec
49、t the wall plug to an AC outlet and press the A button to open the tray.2) To lift up, the tray panel is removed.3) Press the A button again to close the tray.4) Press the ON/STANDBY button to turn the power off.5) Unplug an AC cord.2.CAUTION: Locking Tabs (L-1) and (L-2) are fragile. Be careful not
50、 to break them. 3.The BD Main CBA & BD Mechanism Assembly is adjusted as a unit at factory. Therefore, do not disassemble it. Replace the BD Main CBA & BD Mechanism Assembly as a unit.1 Top Cover(S-1)(S-1)(S-1)Fig. D14 Front A CBA5 Front BCBA3 Front Assembly2 Tray Panel(S-2)(S-2)CN2002(L-1)(L-1)(L-2