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1、FILE NO.Service ManualRCONTENTSDVD Home Theater SystemHTD-5201PRODUCT CODE No.129 590 00 (1000)129 590 01 (XE)129 590 02 (UK)129 590 03 (SS)129 590 04 (KR)129 590 05 (US)129 590 06 (CA)129 590 07 (AU)REFERENCE No. SM5810205Specifications . 1Laser beam safety precaution. 2DVD mechanism replacement .
2、2Removal & Installation . 3Mechanism replacement . 4Mechanism operation. 5DVD P.W.Board operation . 6DVD P.W.Board operation(Schematic diagram for signal check). 8DVD P.W.Board operation(Wiring diagram for signal check) . 18DVD P.W.Board operation(Signal). 20DVD start-up program flow chart . 28How t
3、o load software for MPEG P.W.Board . 30MPEG and FRONT END P.W.Board operation (Block diagram) . 30MPEG P.W.Board operation(schematic diagram for waveform check) . 32MPEG and FRONT END P.W.Board check waveform. 34Trouble shooting . 41Voltage of IC & Transistor . 44Exploded view (Cabinet & Chassis) .
4、47Parts list . 48Parts list & Exploded view (SP box). 57Exploded view (DVD mechanism) . 58IC Block diagram & description . 59Memo . 73Schematic Diagram (MPEG). 74Wiring Diagram (MPEG A SIDE) . 76Wiring Diagram (MPEG B SIDE) . 78Schematic Diagram (AMP for 1000,US,CA) . 80Wiring Diagram (Pre AMP,Power
5、 AMP,Video AMP, Socket-A for 1000,US,CA) . 82Schematic Diagram (AMP for XE,UK) . 86Wiring Diagram (Pre AMP,Power AMP,Video AMP, Socket-A for XE,UK) . 88Schematic Diagram (AMP for SS) . 92Wiring Diagram (Pre AMP,Power AMP,Video AMP, Socket-A for SS) . 94Schematic Diagram (AMP for KR) . 98Wiring Diagr
6、am (Socket-A for KR) . 100Wiring Diagram (Regulator & Digital Out) . 101Schematic Diagram (AMP for AU) . 102Wiring Diagram (Pre AMP,Power AMP,Video AMP, Socket-A for AU) . 104Wiring Diagram (Front for 1000,US,CA) . 108Wiring Diagram (Front for XE,UK) . 109Schematic Diagram (Front for 1000,XE,UK,US,C
7、A) . 110Schematic Diagram (Front for SS,KR) . 112Wiring Diagram (Front for SS,KR) . 114Wiring Diagram (Front for AU) . 115Schematic Diagram (Front for AU). 116Schematic Diagram (DVD). 118Wiring Diagram (DVD A side) . 128Wiring Diagram (DVD B side) . 129Wiring Connection (1000,US,CA,AU) . 130Wiring C
8、onnection (XE,UK,SS,KR). Rear(XE)(UK)(SS)(KR)(US)(CA)(AU)(US)DWM-1000PAUSE/STEPPREVNEXTSTOPREVSLOWFWDSLOWPICTUREMODEREMOTE CONTROLLER RB-H5201STFUNCTIONSURROUNDPROGRAMRETURNON SCREENA-B REPEATTV CH+TV VOL+TV VOL-TV CH-TV/VIDEOLAST MEMOREPEATTV POWER/ ONENTERSHIFTSETUPTITLESUBTITLEMENUPLAYFWDREV0879C
9、546213ANGLEA.REPLAYZOOMAUDIOBOOKMARKSLEEPBASSSOUND-+VOLUMESEARCHMODEThis service manual consists of DWM-1000MUS(Main unit: 129 591 00), DWM-1000SPUS(Speaker system: 165 029 00). HTD-5201MXE(Main unit: 129 591 01), UK(Main unit: 129 591 02), SS(Main unit: 129 591 03), KR(Main unit: 129 591 04), US(Ma
10、in unit: 129 591 05),CA(Main unit : 129 591 06), AU(Main unit: 129 591 07), SX-5201/XE XE(Speaker system: 165 029 01), SX-5201/SS UK,SS,KR,AU(Speakersystem: 165 029 02), STM-5201/US US(Speaker system: 165 029 04) and SX-5201/CACA(Main unit: 165 029 05).RadioFans.CN 收音机爱 好者资料库- 1 -SPECIFICATIONSMain
11、Speaker (magnetic shield)Unit used: 10cm ( 4 diameter), Cone typeMaximum music power handling capacity: 60 WattsNominal impedance: 6 ohmsGeneralPower requirements: AC 120V, 60Hz (1000,US,CA)AC 230V, 50Hz (XE,UK)AC 230-240V,50Hz (AU)AC 220V, 60Hz (KR)Power consumption: 100 Watts1.4W (standby mode)Dim
12、ensions (W x H x D):Approx. 200(W) x 400(H) x 320(D) mmApprox. 7.9 x 15.9 x 12.6Weight: :Approx.8.7 kg (19.4 lbs)Main Speaker with Subwoofer (magnetic shield)Main SpeakerUnit used: 10cm (4 diameter), Cone typeMaximum music power handling capacity: 60 Watts(peak)Nominal impedance: 6 ohmsSubwooferUnit
13、 used: 13cm ( 5.1 diameter), Cone typeMaximum music power handling capacity: 60 Watts (peak)Nominal impedance: 6 ohmsGeneralDimensions (W x H x D): Approx 200(W) x 400(H) x 320(D) mmApprox. 7.9 x 15.9 x 12.6Weight: Approx. 5.8 kg (13.2 lbs)Main unit with Main SpeakerAmplifier SectionMain AmplifierCo
14、ntinuous minimum sine wave RMS power outputper channel at 1kHz into 6 ohms with no more than10 % total harmonic distortion . 30 WattsSubwoofer AmplifierContinuous minimum sine wave RMS power output at100Hz into 6 ohms with no more than 10 % totalharmonic distortion . 30 WattsGeneralOutput power Tota
15、l power : 90W Main Amplifier : 30 x 2 (at 6 ohms, 10% distortion) Subwoofer Amplifier : 30W (st 6 ohms, 10% distortion)Input level and impedance:VIDEO:VIDEO IN : 1.0 Vp-p (75 ohms)AUDIO IN (L/R): 600 mV/50k ohmsAUX/TV (L/R): 600 mV/50k ohmsOutputs:MAIN SPEAKER (L/R): 6 ohmsSUBWOOFER: 6 ohmsPHONES:8-
16、32 ohms (XE,UK,SS,KR,AU)DIGITAL OUT: Optical AV EURO CONNECTOR : For Euro-AV cable (XE,UK)COMPONENT VIDEO OUT: CB/CR: 0.7 Vp-p (75 )Y: 1.0 Vp-p (75 )MONITOR VIDEO OUT: 1.0 Vp-p (75 ohms)AUDIO OUT (L/R): 600 mV (1 kohms)S-VIDEO OUT:Y: 1.0 Vp-p (75 ohms)NTSC Y: 1.0 Vp-p (75 ohms)PALC: 0.286 Vp-p (75 o
17、hms)NTSC C: 0.3Vp-p (75 ohms)PALDVD Video Player SectionType: DVD/CD playerPlayback standard : PAL or NTSCLaser: Semiconductor laser, wavelength 650 nm Laser output (Continuous wave max.) 1mW (DVD) 0.5mW (CD)Frequency range (digital audio):4 Hz to 44 kHz (DVD fs: 96 kHz)Signal to noise ratio: More t
18、han 105 dBHarmonic distortion (digital audio): 0.003 %Wow and flutter: Below measurable levelIMPORTANT INFORMATIONBecause its products are subject to continuous improvement,SANYO reserves the right to modify product designs andspecifications without notice and without incurring any obligation.Specif
19、ications subject to change without notice.RadioFans.CN 收音机爱 好者资料库- 2 -DVD MECHANISM REPLACEMENT1. Cautionary instructions in handling the assy(Safety instructions)Optical pickupThe laser beam used in the pickup is classified as class 2. Exposingyour eyes or skin to the beam is harmful. Take care not
20、 to do so.(Caution against static electricity and leakage voltage)Ground securely the work tables, tools, fixtures, soldering irons(including those made of ceramic) and measuring instruments usedin the production lines and inspection departments that handleloaders. The workers shall also be grounded
21、.(Cautionary instructions in handling)Do not touch the object lens when handling a loader, or the lenswill be stained, resulting in inadequate playability.There is no power supply protection circuit provided for this productor adjustment/inspection device. Short-circuiting may lead to fire ordamage.
22、Take care so as to protect from exposure to water, the entry ofmetallic pieces or dew condensation.In particular, a strong magnet adjacent to the pickup will not onlyget inoperative but can damage the pickup if a small metallic piece,such as a screw or swarm, enters.The loader edge can cause injury
23、if inadvertently handled.Do not touch a rotating disk, or injury may result.This product is a precision device. Handle carefully.A shock or dropping will cause misalignment or destruction. If itshould occur, refer to clause 2.This product is so designed as to endure an initial shock equivalentto a d
24、rop from a height of approx. 90 cm under the packed condition.After the initial shock, the resistivity will still remain at a level of 50to 60 G, but the mechanical robustnessThe entry and deposition of dirt into or on the pickup lens or movingsection will cause malfunction or degradation.(Connector
25、s)Do not connect or disconnect while power is on.Connecting or disconnecting signal wires or the main power cordwhen the power is on may destruct the unit or fixture.When connecting, push all the way in securely.An insufficient insertion may cause a bad contact, leading to anerroneous operation.Do n
26、ot connect or disconnect roughly by an excessively strong force,or a broken wire or bad contact may result.Semiconductors are connected. Do not touch connector terminalsdirectly.If the worker is grounded, there is nothing to worry about staticelectricity, but the rust on the connector terminal surfa
27、ce causedby the touch may result in bad contact.(Power source)The power source need be good in quality (free from instantaneousinterruptions or noises).A low quality power source may well cause malfunction.(Storage)Do not place or store in a dusty place or a place where dewcondensation is possible.T
28、he entry and deposition of dirt or dust into or on the pickup lens ormoving section will cause malfunction or degradation.Also, dew condensation causes rust ; the rust penetrate into theprecision part of a pickup, causing malfunction, or degrading theoptical quality of the internal lens and reflecto
29、r, which also leads tomalfunction.LASER BEAM SAFETY PRECAUTIONSUBWOOFERVIDEO INAUDIO INVIDEO OUT SELECTRGBS-VIDEOS-VIDEO OUT(DVD ONLY)MONITORVIDEO OUTAUDIO OUTRLRVIDEOAUX/TVLRLRLOPTICALDIGITAL OUTTV SYSTEMAV EUROCONNECTOR(RGB OUT)PALNTSCSPEAKERS(6MIN.)CAUTION INVISIBLE LASER RADIATION WHEN OPEN ANDI
30、NTERLOCKS DEFEATED. AVOID EXPOSURE TO BEAM.ADVARSEL USYNLIG LASER STRLING VED BNING, NRSIKKERHEDSAFBRYDERE ER UDE AF FUNKTION, UNDG UDS TTELSEFOR STRLING.VARNING OSYNLIG LASER STRLNING NR DENNA DEL R PPNADOCH SPRR R URKOPPLAD. STRLEN R FARLIG.VORSICHT UNSICHTBARE LASERSTRAHLUNG TRITT AUS, WENNDECKEL
31、 GEFFNET UND WENN SICHERHEITSVERRIEGELUNGBERBRCKT IST. NICHT, DEM STRAHL AUSSETZEN.VARO AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINANKYMTTMLLE LASERSTEILYLLE. L KATSO STEESEEN.XE,UK,SS,AUXE,SSSUBWOOFERVIDEO INAUDIO INVIDEO OUT SELECTCOMPONENTS-VIDEOS-VIDEO OUT(DVD ONLY)RLRVIDEOAUX/TVLRLOPTI
32、CALDIGITAL OUTTV SYSTEMPALNTSCSPEAKERS(6MIN.)115V230VVOLTAGE SELECTORCOMPONENTVIDEO OUT(DVD ONLY)MONITORVIDEO OUTAUDIO OUTRLYCBCRXE,UKSS,AU- 3 -REMOVAL & INSTALLATIONRemove the power supply cord from AC outlet.All wiring should be returned to the original position after work is completed.Check and m
33、aintenance can do, if operate the following order.1. Removal Rear Panel2. Removal Power supply P.W.B.CN439123CN438CN476CN475 CN477CN470CN474CN472CN47131243. Removal Front grill Block324154SS,KR1000,XE,UK,US,CA,AUCN439123UK,XE only- 4 -MECHANISM REPLACEMENT1. TRAY and BASE MechanismPart2. BASE Mechan
34、ism Mounting PartFLOIL OILG-474BMOLYKOTEEM-50LMOLYKOTEEM-50LMOLYKOTEEM-50LMOLYKOTEEM-50LSILICON GREASEKS-643. TRAY PartMOLYKOTEEM-50LGREASECDF-409GREASECDF-4094. BASE Mechanism PartFLOIL OILG-2000BFLOIL OILG-2000BDo not remove the pick-up from base mechanism because ofadjustment difficulty.- 5 -MECH
35、ANISM OPERATION1.How to setting the TRAY1. Move the SLIDE left side.2. Match the Hole of GEAR 5 and Hole of CHASSIS 4.CHASSISFRONT SIDEMOTORMARKERMARKER122333. Match the mark of GEAR 2 and mark of GEAR 3, and then install the BOSS.4. Turn the GEAR 1 counterclockwise, and then SLIDE move right side.5
36、. The GEAR 1 move from side to side.RIBRIBGREASEEM-50LGREASEEM-50LGREASEEM-50LLARGE TOOTHGEAR HOLECHASSIS HOLE546. Match the hole of GEAR 7 and hole of chassis while turning GEAR 6.7. Match the mark of LOADING GEAR 8 and gear of TRAY where see horn hole 9 of tray.8. Push a TRAY with the state that t
37、urned the entire surface of a TRAY into approximately 5 degrees the lower part slowly.LOARDINGGEARMARKERMARKERTRAYHOLE6789- 6 -IC101BU4066IC100LA9702IC200LC78661WIC550LE28C1001IC502M51953IC500M37903S4CHPIC201T224162BIC900BA033CN900CN200CN500IC504TC7SHU04FUREGULATOR9V(actuator)(motor)5V(analog)5Vd(di
38、gital)3.3V(FOR DSP)16.934MHZDSPJVADEMPH,C2F,LRCK,BCK,CD_DATA,SPDIFSDTO;7DCLK,DBGN,DERRDREQDACK16MHZINVERTERPH 6PFFC 26PFFC 16PFLASH MEMORYRXD,SCLKHD_INT,TXD,RDY_HIFRESETRESETHRST16MHZDRAMJVBHDEFECTIRF AMPRFOP,RFON,PH,TE,ADBHADBHTOST,FOST,BST,VCATBAL,FBAL,SGCDEFDEFECTOXHTRFEDEF_INHFEANALOG SWITCHLSI_
39、RESETHDAT0;7HADR0;12HRDB,HERB,HCSBHWAITB(RDY),HBUSYBHIRQB(INT_DEC),WRQMICRO COMPUTERHALLSPINDLEMOTORU,V,WU+,U-V+,V-W+,W-SPDFGFRDMUTE9V9VIC602BA6849IC601BA59373-PHASE MOTOR DRIVER4-CH BTL DRIVERFDDTDDSLDOPEN/CLOSEDMUTE2CD x2CD x4CAOCANLDON1,LDON2RFSCT,EQSCTPP/TE,DPD/TEVREFMDMDLDLDLOADINGMOTORMMOPEN/C
40、LOSESWITCHLIMITSWITCHSLEDMOTORACTUATORFOCUSTRACKINGF-F+T-T+5VdVR-CDVR-DVDGND-LDLASERDIODEMDLD-CDLD DVDHFMFEDCBADVD/CDPDPICK-UP;SF-HD6TO BACK-ENDBLOCKHigh-frequencycircuitDVD P.W.BOARD OPERATION1. General operation diagram ( This is a basic general operation diagram)The circuit mounted on the Loader
41、part (Frontend Board) is configured as shown, which is divided into following bl;ocks according tomain ICs.- 7 -DVD P.W.BOARD OPERATION2. Circuit configuration inside IC100 (LA9702W) and IC200 (LC78661W).(This is a basic circuit configuration diagram)1234567891011141316157972707661686359532718192021
42、22232435343332313029121014761398528293245414046444212181620644261541341362839273837362012052511305157XHTRCDEFECT0RFP1THTESBIASHFLBIASHFLBIASTESBIASTESHFLPCKPCKJVJITTERDETECTIONCIRCUITSLCBIASLDO1LDS1LDO2LDS2SLCSLCBIASEFMINPEFMINNDEFECTIHFLIORF-PHRF-BHAD5/BHAD2AD1TEAD4/TEAD3FEAD0TESIOEFMOUTEFM,EFM+EFM
43、+EFMDEFECTFE,TE,PH,BH,RPEC,JV,BCA,WODEGITAL.CLKCOUNTERFDOTDOSPDOSLDOCPOFVREFSLCBIASSGCOFSETBCABOOT3TRFVCATBALFBALD/A8bit11ch+3chD/A8bit10chTESWO-CNTHFLTRACKCOUNTERDEGITAL.OFSET,BCA,BOOT3T,RFVCA,TBAL,FBAL,SGC,HFLBIAS,TESBIAS,FDO,TDO,SPDO,SLDO,SLCBTAS.RFPIRFOPRFONDEFPHBHBCATEWOFERRECTOSTFOSTBSTVGATEBL
44、FEBLSGCSERVOVREFSVREFSTHCPOFXHTRCDPD/TEXQBHPP/TEEQSCTRFSCTVREFPLDON1LDON2PICKAPC1RR 1BFE 1FE 2RR 2APC2VREFP1MTXADCCADVDPUDVDPUBFEDPD2C+A+B3-BEAMPUSH-PULLRENREPLPFBCA THDEFECTPEAK HOLDBOTOM HOLDTE HOLDLPF2LPF1BPFDPD: PHASE A,B,C,D3-BEAM: FEPUSH-PULL: (B+C)-(A+D)FE1: (B+D)-(A+C)FE2: A-BRR1: A+B+C+DRR2
45、: A+C+BTEFERRECRFSCTCD-3TBOOSTDPD / TEVGABSTDPD / TEEQ2EQ1EQSCTCPOF OR THDPD / TEVREFXHTRCXHTRCPP / TETOSTFOSTTEFESGCSGCSGCRFSCTRFSCTTHBCATHCDPUMI-COMPORTMI-COM PORTDSP CONTROLtoDRIVEICLA9702W(AMP)LC78661W(DSP)IC100IC200NameTP labelIC, CNLocationPin no.DescriptionNameTP labelIC, CNLocationPin no.Des
46、criptionFETP101IC10025Focus Error Signal(Analog)TDTP601IC20038Tracking Driver out(analog)TETP102IC10030Tracking Error Signal(Analog)FDTP602IC20039Focus Driver out(analog)RFNTP104IC10040RF Signal(Analog)SPD-FGTP604IC60224Spindle FG signalRFPTP105IC10041RF Signal(Analog)W TP621-BHTP106IC10042Bottom Ho
47、ld Signal(Analog)V TP620-PHTP107IC10044Peak Hold Signal(Analog) UTP611-DEFTP230IC10046High : When passing defectionH+TP619-LD1TP122Q1004EDVD Laser Power Supply(Analog)U+TP618-LD2TP124Q1005ECD Laser Power Supply(analog)U-TP617-TESI0TP201IC2002TES(Track crossing signal)V+TP616-HFLBIASTP204IC20028MIRRO
48、R Slice Bias(Analog)V-TP615-HFLIOTP206IC20044MIRROR signalW+ TP614-FSEQTP211IC20084High : Sync synchronisedLO : AsyncW- TP613-EFMOUTTP226IC200134RF Digitized signalH-TP612-DEFECT0TP229IC200201High : When passing defectionSLDTP607IC20036Sled Driver out(analog)TOSTTP246IC20029Tracking Offset Control(a
49、nalog)SPDTP608IC20037Spindle Driver out(analog)FOSTTP247IC20030Focus Offset Control(analog)OPEN-IC60116TRAY control signalBOOST3TTP248IC20031RF EQ Control(analog)CLOSE-IC60115TRAY control signalRFVCATP249IC20032RF Voltage Control(analog)OPEN-SWTP627CN6005TRAY Limit SWTBALTP250IC20033Tracking Balance
50、 Control(analog)CLOSE-SWTP626CN6003TRAY Limit SWFBALTP251IC20034Focus Balance Control(analog)HRSTTP700CN5002RESET from BackendSGCTP252IC20035Signal Gain Control(anlog)RESET-IC5026RESET to MicomHFBUSYBTP254IC20050Function Busy Low during jump,adjustment so on.VREF-IC10027, 79Reference Voltage(2.5V)JV