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1、FILE NO.Service ManualRCONTENTSDVD PlayerDVD-9201DVD-9501DVD-9501KRDVD-9501PRDVD-9501PRPRODUCT CODE No.137 108 04 9201(SS)137 109 04 9501(SS)137 109 06 9501KR(KR)137 108 05 9501PR(US)137 108 06 9501PR(CA)REFERENCE No. SM5810237Specifications .1Laser beam safety precaution.1DVD Mechanism replacement
2、.2Mechanism replacement .3Mechanism operation.4DVD P.W.Board operation .5DVD start-up program flow chart .28MPEG and FRONT END P.W.Board operation (block diagram) .30MPEG P.W.Board (schematic diagram for wave check) .32AMP P.W.Board (schematic diagram fir wave check) .34MPEG and FRONT P.W.Board chec
3、k waveform.36How to load software for MPEG P.W.Board .41Trouble shooting .42Voltage of IC and Transistor .45Exploded view (cabinet and chassis) .49Parts list .50Exploded view & Parts list (DVD mechanism) .55IC block diagram and description.56Schematic diagram (MPEG for 9501PR) .64Wiring diagram (MPE
4、G A SIDE for 9501PR) .66Wiring diagram (MPEG B SIDE for 9501PR) .68Schematic diagram (MPEG for 9501KR, 9501) .70Wiring diagram (MPEG A SIDE for 9501KR, 9501) .72Wiring diagram (MPEG B SIDE for 9501KR, 9501) .74Schematic diagram (MPEG for 9201) .76Wiring diagram (MPEG A SIDE for 9201) .78Wiring diagr
5、am (MPEG B SIDE for 9201) .80Schematic diagram (DG FRONT for 9201) .82Schematic diagram (DG FRONT for 9501) .84Schematic diagram (DG FRONT for 9501PR) .86Schematic diagram (DG FRONT for 9501KR) .88Wiring diagram (FRONT for 9201, 9501, 9501KR) .90Wiring diagram (FRONT for 9501PR) .92Wiring diagram (D
6、G,SOCKET for 9501KR and POWER SW for 9501KR, 9201 and 9501) .94Wiring diagram (DG,SOCKET for 9201/SS and POWER SW for 9501PR) .96Wiring diagram (DG,SOCKET for 9501/SS and MIC for 9501KR, 9201 and 9501) .98Wiring diagram (DG,SOCKET for 9501PR and MECHA-M and MECHA-SW).100Schematic diagram (DVD) .102W
7、iring diagram (DVD A SIDE) .112Wiring diagram (DVD B SIDE) .113Wiring connection .114IC block diagram and description.rear(SS)(SS)z /ONSTANDBYREMOTE CONTROL REM-9201MTPAUSE/STEPPREVNEXTSTOPREVSLOWFWDSLOWAUDIOMULTI-VISIONA-B REPEATCLEARREPEATSEARCH MODEANGLE REPLAYANGLESURROUNDPROGRAMPICTURE MODEON S
8、CREENZOOMTV CH+TV VOL+TV VOL-TV CH-TV/VIDEOLAST MEMOOPEN/CLOSETV POWER/ ONENTERSUBTITLESETUPTITLERETURNMENUPLAYFWDREV0879+10546213z /ONSTANDBY1MIC2MIC VOLPAUSE/STEPPREVNEXTSTOPREVSLOWFWDSLOWAUDIOREMOTE CONTROLLER RB-9201KCLEARANGLE REPLAYANGLESURROUNDPROGRAMPICTURE MODEON SCREENZOOMLAST MEMOOPEN/CLO
9、SE/ ONENTERSUBTITLESETUPTITLERETURNMENUPLAYFWDREV0879+10546213A-B REPEATREPEATSEARCH MODEMULTI-VISIONECHOKEYVOCAL(US)(CA)(KR)9501PR9201,9501,9501KRRadioFans.CN 收音机爱 好者资料库- 1 -Playback system . DVD-Video , Video CD , CDPlayback standard . NTSC or PALLaser . Semiconductor laser,wavelength 650/790nmLas
10、er output(Continous wave max.) :1 mW(DVD) , 0.5 mW(CD)Frequency range (digital audio). 4 Hz to 22 kHzSignal to noise ratio . More than 105 dBHarmonic distortion . 0.003 %Wow and flutter . Below measurable levelOutput:DIGITAL OUTPUT : For optical cableCOMPONENT VIDEO OUT Y.1.0 Vp-p (75 ohm) CB , CR.0
11、.7 Vp-p (75 ohm)SPECIFICATIONSS-VIDEO OUT Y.1.0 Vp-p (75 ohm) C.0.286 Vp-p (75 ohm) (NTSC)0.3 Vp-p (75 ohm) (PAL)VIDEO OUT .1.0 Vp-p (75 ohm)AUDIO OUT .L, R : 2.0 V rms5.1CH DISCRETE AUDIO OUT.FRONT L, R: 2 V rms(9501/SS, 9501KR/KR) SURROUND L, R: 2 V rms CENTER: 2 V rms SUB WOOFER: 2 V rmsPower req
12、uirements .AC 220 V 60 Hz(KR) 110 - 240 V, 50/60 Hz(SS) 120 V, 60 Hz(US, CA)Power consumption .14.5 WattsDimensions (W x H x D).Approx. 435 x 79 x 281 mmWeight .Approx. 3 KgSpecifications subject to change without notice. Pickup that emits a laser beam is used on this DVD section.CAUTION :USE OF CON
13、TROLS OR ADJUSTMENTS ORPERFORMANCE OF PROCEDURES OTHERTHAN THOSE SPECIFIED HEREIN MAY RESULTIN HAZARDOUS RADIATION EXPOSURE.LASER OUTPUT. 1/0.5 mW Max. (CW)WAVE LENGTH . 650/790 nmLASER BEAM SAFETY PRECAUTIONDIGITALOUTOPT.RLVIDEO OUTMIXED 2CH AUDIO OUTS-VIDEO OUTTV SYSTEMPAL NTSCVIDEO OUT SELECTSCOM
14、PONENTLLFRONTSURROUNDCENTERRRSUB WOOFER5.1CH DISCRETE AUDIO OUTCOMPONENT VIDEO OUTYCBCRCAUTION INVISIBLE LASER RADIATION WHEN OPEN ANDINTERLOCKS DEFEATED. AVOID EXPOSURE TO BEAM.ADVARSEL USYNLIG LASER STRLING VED BNING, NRSIKKERHEDSAFBRYDERE ER UDE AF FUNKTION, UNDG UDS TTELSEFOR STRLING.VARNING OSY
15、NLIG LASER STRLNING NR DENNA DEL R PPNADOCH SPRR R URKOPPLAD. STRLEN R FARLIG.VORSICHT UNSICHTBARE LASERSTRAHLUNG TRITT AUS, WENNDECKEL GEFFNET UND WENN SICHERHEITSVERRIEGELUNGBERBRCKT IST. NICHT, DEM STRAHL AUSSETZEN.VARO AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINANKYMTTMLLE LASERSTEILYLL
16、E. L KATSO STEESEEN.RadioFans.CN 收音机爱 好者资料库- 2 -DVD MECHANISM REPLACEMENT1.Cautionary instructions in handling the assy(Safety instructions)Optical pickupThe laser beam used in the pickup is classified as class 2. Exposingyour eyes or skin to the beam is harmful. Take care not to do so.(Caution agai
17、nst static electricity and leakage voltage)Ground securely the work tables, tools, fixtures, soldering irons(including those made of ceramic) and measuring instruments usedin the production lines and inspection departments that handleloaders. The workers shall also be grounded.(Cautionary instructio
18、ns in handling)Do not touch the object lens when handling a loader, or the lens willbe stained, resulting in inadequate playability.There is no power supply protection circuit provided for this productor adjustment/inspection device. Short-circuiting may lead to fire ordamage.Take care so as to prot
19、ect from exposure to water, the entry ofmetallic pieces or dew condensation.In particular, a strong magnet adjacent to the pickup will not onlyget inoperative but can damage the pickup if a small metallic piece,such as a screw or swarm, enters.The loader edge can cause injury if inadvertently handle
20、d.Do not touch a rotating disk, or injury may result.This product is a precision device. Handle carefully.A shock or dropping will cause misalignment or destruction. If itshould occur, refer to clause 2.This product is so designed as to endure an initial shock equivalentto a drop from a height of ap
21、prox. 90 cm under the packed condition.After the initial shock, the resistivity will still remain at a level of 50to 60 G, but the mechanical robustness will weaken.Do not place in a dusty location.The entry and deposition of dirt into or on the pickup lens or movingsection will cause malfunction or
22、 degradation.(Connectors)Do not connect or disconnect while power is on.Connecting or disconnecting signal wires or the main power cordwhen the power is on may destruct the unit or fixture.When connecting, push all the way in securely.An insufficient insertion may cause a bad contact, leading to ane
23、rroneous operation.Do not connect or disconnect roughly by an excessively strong force,or a broken wire or bad contact may result.Semiconductors are connected. Do not touch connector terminalsdirectly.If the worker is grounded, there is nothing to worry about staticelectricity, but the rust on the c
24、onnector terminal surface caused bythe touch may result in bad contact.(Power source)The power source need be good in quality (free from instantaneousinterruptions or noises).A low quality power source may well cause malfunction.(Storage)Do not place or store in a dusty place or a place where dewcon
25、densation is possible.The entry and deposition of dirt or dust into or on the pickup lens ormoving section will cause malfunction or degradation.Also, dew condensation causes rust;the rust penetrate into theprecision part of a pickup, causing malfunction, or degrading theoptical quality of the inter
26、nal lens and reflector, which also leads tomalfunction.- 3 -MECHANISM REPLACEMENTFLOIL OILG-2000BFLOIL OILG-2000B4. BASE MECHANISM PARTDo not remove the pick-up from base mechanism because ofadjustment difficulty.3. TRAY PARTMOLYKOTEEM-50LGREASECDF-409GREASECDF-409FLOIL OILG-474BMOLYKOTEEM-50LMOLYKO
27、TEEM-50LMOLYKOTEEM-50LMOLYKOTEEM-50LSILICON GREASEKS-641. TRAY AND BASE MECHANISM PART2. Base mechanism mounting PART- 4 -MECHANISM OPERATION 3. Match the mark of GEAR 2 and mark of GEAR 3 , and then install the BOSS. 4. Turn the GEAR 1 counterclockwise, and then SLIDE move right side. 5. The GEAR 1
28、 move from side to side.LOARDINGGEARMARKERMARKERTRAYHOLE67891.How to setting the tray.1. Move the SLIDE left side.2. Match the Hole of GEAR 5 and Hole of CHASSIS 4 .6. Match the hole of GEAR 7 and hole of chassis while turning GEAR 6 .7. Match the mark of LOADING GEAR 8 and gear of TRAY where see ho
29、rn hole 9 of tray.8. Push a tray with the state that turned the entire surface of a tray into approximately 5 degrees the lower part slowly.CHASSISFRONT SIDEMOTORMARKERMARKER12233RIBRIBGREASEEM-50LGREASEEM-50LGREASEEM-50LLARGE TOOTHGEAR HOLECHASSIS HOLE54- 5 -1. General operation diagram (This is a
30、basic general operation diagram)IC101?BU4066IC100?LA9702IC200?LC78661WIC550?LE28C1001IC502?M51953IC500?M37903S4CHPIC201?T224162BIC900?BA033CN900CN200CN500IC504?TC7SHU04FUREGULATOR9V?(actuator)?(motor)5V?(analog)?5Vd?(digital)?3.3V?(FOR DSP)16.934MHZDSPJVADEMPH,C2F,LRCK,BCK,CD_DATA,SPDIFSDTO;7DCLK,DB
31、GN,DERRDREQDACK16MHZINVERTERPH 6PFFC 26PFFC 16PFLASH MEMORYRXD,SCLKHD_INT,TXD,RDY_HIFRESETRESETHRST16MHZDRAMJVBHDEFECTIRF AMPRFOP,RFON,PH,TE,ADBHADBHTOST,FOST,BST,VCA?TBAL,FBAL,SGCDEFDEFECTOXHTRFEDEF_INHFEANALOG SWITCHLSI_RESETHDAT0;7HADR0;12HRDB,HERB,HCSBHWAITB(RDY),HBUSYB?HIRQB(INT_DEC),WRQMICRO C
32、OMPUTERHALLSPINDLE?MOTORU,V,WU+,U-?V+,V-?W+,W-SPDFGFRDMUTE9V9VIC602?BA6849IC601?BA59373-PHASE MOTOR DRIVER4-CH BTL DRIVERFDDTDDSLDOPEN/?CLOSEDMUTE2CD x2?CD x4CAOCANLDON1,LDON2?RFSCT,EQSCT?PP/TE,DPD/TEVREFMDMDLDLDLOADING?MOTORMMOPEN/CLOSE?SWITCHLIMIT?SWITCHSLED?MOTORACTUATORFOCUSTRACKINGF-F+T-T+5VdVR
33、-CDVR-DVDGND-LDLASER?DIODEMDLD-CDLD DVDHFMFEDCBADVD/CDPDPICK-UP;SF-HD6TO BACK-END?BLOCKHigh-?frequency?circuitDVD P.W.BOARD OPERATIONThe circuit mounted on the Loader part (Frontend Board) is configured as shown , which is divided into following blocks according to main ICs.- 6 -12345678910111413161
34、5797270766168635953271819202122232435343332313029121014761398528293245414046444212181620644261541341362839273837362012052511305157XHTRCDEFECT0RFP1THTESBIASHFLBIASHFLBIASTESBIASTESHFLPCKPCKJVJITTER?DETECTION?CIRCUITSLCBIASLDO1LDS1LDO2LDS2SLCSLCBIASEFMINPEFMINNDEFECTIHFLIORF-PHRF-BHAD5/BHAD2AD1TEAD4/T
35、EAD3FEAD0TESIOEFMOUTEFM,EFM+EFM+EFMDEFECTFE,TE,PH,BH,RPEC,?JV,BCA,WODEGITAL.CLK?COUNTERFDOTDOSPDOSLDOCPOFVREFSLCBIASSGCOFSETBCABOOT3TRFVCATBALFBALD/A?8bit?11ch?+3chD/A?8bit?10chTESWO-CNTHFLTRACK?COUNTERDEGITAL.?OFSET,BCA,BOOT3T,?RFVCA,TBAL,FBAL,?SGC,HFLBIAS,TESBIAS,?FDO,TDO,SPDO,SLDO,?SLCBTAS.?RFPIR
36、FOPRFONDEFPHBHBCATEWOFERRECTOSTFOSTBSTVGATEBLFEBLSGCSERVOVREFSVREFSTHCPOFXHTRCDPD/TEXQBHPP/TEEQSCTRFSCTVREFPLDON1LDON2PICKAPC1RR 1BFE 1FE 2RR 2APC2VREFP1MTXADCCADVD?PUDVD?PUBFEDPD2C+A+B3-BEAMPUSH-PULLRENREPLPFBCA THDEFECTPEAK HOLDBOTOM HOLDTE HOLDLPF2LPF1BPFDPD: PHASE A,B,C,D?3-BEAM: FE?PUSH-PULL: (
37、B+C)-(A+D)?FE1: (B+D)-(A+C)?FE2: A-B?RR1: A+B+C+D?RR2: A+C+BTEFERRECRFSCTCD-3TBOOSTDPD / TEVGABSTDPD / TEEQ2EQ1EQSCTCPOF OR THDPD / TEVREFXHTRCXHTRCPP / TETOSTFOSTTEFESGCSGCSGCRFSCTRFSCTTHBCATHCD?PUMI-COM?PORTMI-COM PORTDSP CONTROLto?DRIVE?ICLA9702W(AMP)LC78661W(DSP)IC100IC200DVD P.W.BOARD OPERATION
38、2. Circuit configuration inside IC100(LA9702W) and IC200(LC78660W) (This is a basic circuit configuration.)- 7 -DVD P.W.BOARD OPERATION3. Table of monitor signals (This is a basic table of monitor signals)A. Reference table for waveform are listed as below.NameTP labelIC, CN LocationPin no.Descripti
39、onFETP101IC10025Focus Error Signal(Analog)TETP102IC10030Trk Error Signal(Analog)RFNTP104IC10040RF Signal(Analog)RFPTP105IC10041RF Signal(Analog)BHTP106IC10042Bottom Hold Signal(Analog)PHTP107IC10044Peak Hold Signal(Analog) DEFTP230IC10046High : When passing defectionLD1TP122Q1004EDVD Laser Power Sup
40、ply(Analog)LD2TP124Q1005ECD Laser Power Supply(analog)TESI0TP201IC2002TES(Track crossing signal)HFLBIASTP204IC20028MIRROR Slice Bias(Analog)HFLIOTP206IC20044MIRROR signalFSEQTP211IC20084High : Sync synchronisedLO : AsyncEFMOUTTP226IC200134RF Digitized signalDEFECT0TP229IC200201High : When passing de
41、fectionTOSTTP246IC20029Trk Offset Control(analog)FOSTTP247IC20030Focus Offset Control(analog)BOOST3TTP248IC20031RF EQ Control(analog)RFVCATP249IC20032RF Voltage Control(analog)TBALTP250IC20033Trk Balance Control(analog)FBALTP251IC20034Fcs Balance Control(analog)SGCTP252IC20035Signal Gain Control(anl
42、og)HFBUSYBTP254IC20050Function Busy Low during jump,adjustment so on.JVAOTP257IC200154Jitters value(analog)TDTP601IC20038Trk Driver out(analog)FDTP602IC20039Focus Driver out(analog)SPD-FGTP604IC60224Spindle FG signalWTP621-VTP620-Spindle Coil VoltageUTP611-H+TP619-U+TP618-U-TP617-V+TP616-Spindle Hal
43、l VoltageV-TP615-W+TP614-W-TP513-H-TP612-SLDTP607IC20036Sled Driver out(analog)SPDTP608IC20037Spindle Driver out(analog)OPEN-IC60116TRAY control signalCLOSE-IC60115TRAY control signalOPEN-SWTP627CN6005TRAY Limit SWCLOSE-SWTP626CN6003TRAY Limit SWHRSTTP700CN5002RESET from BackendRESET-IC5026RESET to
44、MicomVREF-IC10027, 79Reference Voltage(2.5V)- 9 - 8 -DVD P.W.BOARD OPERATION(SCHEMATIC DIAGRAM FOR SIGNAL CHECK)(This is a basic schematic diagram and signal check.)Top left zoon , There is the drawing which zoomed to 10,11 page.Top right zoon , There is the drawing which zoomed to 12,13 page.Bottom
45、 left zoon , There is the drawing which zoomed to 14,15 page.Bottom right zoon , There is the drawing which zoomed to 16,17 page.- 11 - 10 -DVD P.W.BOARD OPERATION(SCHEMATIC DIAGRAM FOR SIGNAL CHECK for top left)(This is a basic schematic diagram and signal check.)- 13 - 12 -DVD P.W.BOARD OPERATION(
46、SCHEMATIC DIAGRAM FOR SIGNAL CHECK for top right)(This is a basic schematic diagram and signal check.)- 15 - 14 -DVD P.W.BOARD OPERATION(SCHEMATIC DIAGRAM FOR SIGNAL CHECK for bottom left)(This is a basic schematic diagram and signal check.)- 17 - 16 -DVD P.W.BOARD OPERATION(SCHEMATIC DIAGRAM FOR SI
47、GNAL CHECK for bottom right)(This is a basic schematic diagram and signal check.)- 18 -DVD P.W.BOARD OPERATION(WIRING DIAGRAM FOR SIGNAL CHECK)A. A side (This is a basic wiring diagram and signal check.)- 19 -DVD P.W.BOARD OPERATION(WIRING DIAGRAM FOR SIGNAL CHECK)B. B side (This is a basic wiring d
48、iagram and signal check.)- 20 -DVD P.W.BOARD OPERATION(SIGNAL)A. RF Signal during play mode.RFRFRF of DVD discRF of CD discB. Defection Signal (Detection of level down signal)RFPHBHDEFECTRFPHBHDEFECTScratched defectInterruption defect1. RF and Defection Signal2. Servo and Tray ControlA. S-Curve sign
49、al by Focus searchZero cross pointRFFDOFERFFDOFES-Curve of DVD Single Layed discS-Curve of DVD Dual Layed discEach signal shown refers to WIRING ,SCHEMATIC DIAGRAM and Table of monitor signals.(This is a basic signal.)- 21 -DVD P.W.BOARD OPERATION(SIGNAL)B. Focus In and Focus JumpCross pointRFFDOFEZ
50、ero cross pointBrake pulseKick pulseRFFDOFEFocus InFocus JumpC. Tracking ServoRFTEa. TE (Tracking Error) Signal.TE Curveb. Track Jump SignalOne Track Jump42 Track Jump Out - In- 22 -DVD P.W.BOARD OPERATION(SIGNAL)D. Sled Servo (Sled motor drive signal)RFTETESLDOSLDOZoomRFE. Spindle Servo (Spindle mo