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1、SERVICE MANUALPORTABLE MINIDISC PLAYERNo.20902Jan. 2001COPYRIGHT 2001 VICTOR COMPANY OF JAPAN, LTD.XM-PX50WTXM-PX50WTArea Suffix UBHong KongContentsSafety PrecautionsImportant for laser productsAttention whenMD pick up is exchangedDisassembly methodAdjustment methodMaintenance of laser pickupReplace
2、ment of laser pickupDescription of major ICs1-21-31-41-51-111-121-121-1325RadioFans.CN 收音机爱 好者资料库XM-PX50WT1-21. This design of this product contains special hardware and many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original de
3、sign unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be performed by qualified personnel only.2. Alterations of the design or circuitry of the product should not be made. Any design alterations of the produ
4、ct should not be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.3. Many electrical and mechanical parts in the products have special safety-related ch
5、aracteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified i
6、n the Parts List of Service Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety characteristics as the recommended replacement parts
7、shown in the Parts List of Service Manual may create shock, fire, or other hazards.4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of elec
8、tric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after re-assembling.5. Leakage currnet check (Electrical shock hazard testing)After re-assembling the product, always perfo
9、rm an isolation check on the exposed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.Do not use a line isolation transformer during this check.Plug the
10、 AC line cord directly into the AC outlet. Using a Leakage Current Tester, measure the leakage current from each exposed metal parts of the cabinet , particularly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r
11、.m.s.)Alternate check methodPlug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor between an exposed metal part and a known good earth groun
12、d.Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to eachexposed metal part, particularly any exposed metal part having a return path to the chassis, and meausre the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each
13、measurement. voltage measured Any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.). 1. This equipment has been designed and manufactured to meet international safety standards.2. It is the legal responsibility of the repairer to ensure that these safety standards are mainta
14、ined.3. Repairs must be made in accordance with the relevant safety standards.4. It is essential that safety critical components are replaced by approved parts.5. If mains voltage selector is provided, check setting for local voltage.Good earth groundPlace this probe on each exposedmetal part.AC VOL
15、TMETER(Having 1000 ohms/volts,or more sensitivity)1500 10W0.15 F AC TYPE!Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.RadioFans.CN 收音机爱 好者资料库XM-PX50WT1-3Important for laser products1.
16、CLASS 1 LASER PRODUCT2.DANGER : Invisible laser radiation when open and inter lock failed or defeated. Avoid direct exposure to beam.3.CAUTION : There are no serviceable parts inside theLaser Unit. Do not disassemble the Laser Unit. Replace the complete Laser Unit if it malfunctions.4.CAUTION : The
17、compact disc player uses invisible laserradiation and is equipped with safety switches whichprevent emission of radiation when the drawer is open and the safety interlocks have failed or are de feated. It is dangerous to defeat the safety switches.5.CAUTION : If safety switches malfunction, the lase
18、r is able to function.6.CAUTION : Use of controls, adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.VARNING : Osynlig laserstrlning r denna del r ppnad och sprren r urkopplad. Betrakta ej strlen.VARO : Avattaessa ja suojalukitus oh
19、itettaessa olet alttiina nkymttmlle lasersteilylle.l katso steeseen.ADVARSEL : Usynlig laserstrling ved bning , nr sikkerhedsafbrydere er ude af funktion. Undg udsttelse for strling.ADVARSEL : Usynlig laserstrling ved pning,nr sikkerhetsbryteren er avslott. unng utsettelse for strling.REPRODUCTION A
20、ND POSITION OF LABELSWARNING LABELDANGER : Invisibie laser radiation when open and interlock or defeated.AVOID DIRECT EXPOSURE TO BEAM (e)VARNING : Osynlig laserstrlning r denna del r ppnad och sprren r urkopplad. Betrakta ej strlen. (s)VARO : Avattaessa ja suojalukitus ohitettaessa olet alttiina nk
21、ymttmlle lasersteilylle.l katso steeseen. (d)ADVARSEL :Usynlig laserstrling ved bning , nr sikkerhedsafbrydere er ude af funktion. Undg udsttelse for strling. (f)!CAUTIONPlease use enough caution not to see the beam directly or touch it in case of an adjustment or operationcheck.XM-PX50WT1-4The lase
22、r diode in the traverse unit (optical pick up) is easy to be destroyed by clothes and the human body to the electrified static electricity.Please note the explosion by static electricity when repairing.In the equipment which uses an optical pick up (laser diode), an optical pick up is destroyed by t
23、he static electricity of the work environment. Please do the earth processing and work.2. About the earth processing for the electrostatic destruction prevention1) Earth of work standPlease pull the conductive material (conductive sheet) or the iron plate to the depository place of the traverse unit
24、 (optical pick up), and take the earth to ground.2) Human body earth Please use the anti-static wrist strap to exhaust the electrified static electricity to the human body.3. Handling the optical pick up1) Please return according to a correct procedure based on short processing after exchanging part
25、s. 2) Do not use a tester to check the condition of the laser diode in the optical pick up .The tester s internal power source can easily destroy the laser diode. 4. Attention when unit is disassembledPlease refer to Disassembling method for how to detach .Conductive material (conductive sheet) or t
26、he iron plateanti-static wrist strapAttention when MD pickup is exchanged1. About the static electricity protection measuresSolder short1) Please be sure to solder before a flexible wire is removed from connector on a main printed circuit board as shown. if you removes without soldering.the MD picki
27、ng up assembly might destroy2) When installing , solder in the part of short round should be removed after a flexible wire is connected with connector.XM-PX50WT1-5Shift the door lever to open the door.Remove the four screws A and detach the MD door assembly from the main body.1.2.Disassembly methodR
28、emoving the MD door assembly (See Fig.1 and 2)Prior to performing the following procedure, remove the MD door assembly.Turn the Holder assembly as shown in Fig.3.Pull the side arm (L) marked a and remove outward. Open the Holder assembly as shown in Fig.4. Move the “U-shaped” notch marked b in the d
29、irection of the arrow and release it from the shaft.Move the part c inward and pull out the Holder assembly from the shaft.1.2.3.4.Removing the holder assembly (See Fig.3 and 4)When reassembling, first reattach the part c to the shaft of the Chassis assembly. And next, fit the “U-shaped” notch to th
30、e shaft.ATTENTION: MD door assemblyDoor leverAAFig.1Fig.2Fig.3Part aPart b”U-shaped” notchPart c ShaftSide arm (L)MD door assemblyDoor leverHolder assemblyHolder assemblyHolder assemblyPart cHolder assemblyFig.4XM-PX50WT1-6Prior to performing the following procedure, remove the MD door assembly and
31、the holder assembly.Open the battery lid. Release the tab d and pull out the battery lid.Remove the screw B and pull out the side arm (R) upward.Remove the two screws C and pull out the eject unit.Remove the screw D, E, F and G attaching the chassis assembly respectively.Disengage the three joints e
32、 of the bottom case and the battery holder. Remove the chassis assembly and the jack cover at once.1.2.3.4.5.Removing the chassis assembly (See Fig.5 to 7)Chassis assemblySide arm (R)Battery lidTab dJoint eBCEject unitCGDFEBottom caseBattery holderJoints eBattery lidChassis assemblyFig.5Fig.6Fig.7Ch
33、assis assemblyJoint eJoints eXM-PX50WT1-7Solder the short circuit round of the flexible wire on the main board.Disconnect the flexible wires from connector CN301 and CN401 on the main board.Remove the one screw H attaching the main board. Remove the main board with the battery holder .Unsolder the f
34、our soldered parts f retaining the main board and the battery holder.1.Removing the main board and the battery holder (See Fig.8 and 9)Prior to performing the following procedures, remove the MD door assembly, the holder assembly and the chassis assembly.Prior to performing the following procedures,
35、 remove the MD door assembly, the holder assembly, chassis assembly and the main board.Disconnect the flexible wire extending from the headphone jack from connector CN601 on the main board.1.When reassembling, connect the flexible wire extending from the pickup to the connector on the main board and
36、 unsolder the short circuit round.ATTENTION: Before disconnecting the flexible wire extending from the pickup, make sure to solder the short circuit round to prevent damage to the pickup.ATTENTION: Removing the headphone jack assembly (See Fig.10)Soldering fBattery holderHCN401CN301Headphone jack as
37、semblyMain boardBattery holderHeadphone jack assemblyCN601CN401CN301Fig.8Fig.9Fig.10Soldering fShort circuit roundShort circuit roundMain boardXM-PX50WT1-8Unsolder the part g on the flexible wire extending from the underside of the Chassis assembly to the spindle motor.1.Remove the three screws I at
38、taching the spindle motor.2. Removing the spindle motor (See Fig.11)Remove the slit washer and the worm gear from the underside of the Chassis assembly.Remove the screw J attaching the shaft holder and draw out the shaft (lead screw).Pull out the Pickup unit and the lead screw while disengaging the
39、part h and i.1.2.3.Removing the pickup unit (See Fig.11)Prior to performing the following procedures, remove the MD door assembly, the holder assembly, the chassis assembly and the main board.Do not spill flux on the gear and others.ATTENTION: When handling the Pickup unit, touch the parts marked in
40、 Fig.13 only.ATTENTION: Remove the screw K and the lead spring.Pull out the shaft from the pickup.1.2.Removing the pickup (See Fig.12 and 13)When handling the pickup unit, touch the parts marked in Fig.13 only.ATTENTION: Lead screwKLead springTouch these parts only.Worm gearSlit washerIJShaft holder
41、Spindle motorSoldering gPart hPart iChassis assemblyFig.11Fig.12Fig.13Pickup unitPickupXM-PX50WT1-9Peel off the adhesive tape j on the flexible wire on the underside of the feed motor.Unsolder soldering k connecting the flexible wire to the feed motor.Remove the two screws L attaching the feed motor
42、.1.2.3. Removing the feed motor (See Fig.14)When reassembling, reattach the flexible wire with an adhesive tape andsolder.ATTENTION: Chassis assemblyFeed motorjSoldering kLPickup unitLFig.14XM-PX50WT1-10Remove the four screws A on the bottom of the body.Remove the top cover upward while pushing the
43、front part a. Pull out the charge board from the bottom cover.1.2.Removing the charge board (See Fig.1 to 3)Fig.1Fig.2Fig.3AAAATop coverPart aPushCharge boardBottom coverXM-PX50WT1-11Adjustment methodThis model is auto adjustment by Remote Controller.Please adjust the attached remote controller.LCD
44、indication5. M o T G Test mode setting OK. Indicate at 2sec. When LCD indicate NG at another item, Return back this item by press (STOP) keyResume initialize LCD Indication change :*Initializing*ResumeInitializingServoServo initialize LCD Indication change : FEEDExecutes by LCD Indication change :Fw
45、dBwd :Pickup is go to outside Press LCD Indication change :OK :Pickup is go to insideMO TG Insert the Recordable disc. Executes by LCD Indication change : MO DISC ADJUST Executes by LCD Indication change : Press LCD Indication change : OK*MO DISC ADJUSTPre TG Insert the Pre master disc.Executes by L
46、CD Indication change : Pre DISC ADJUSTExecutes by LCD Indication change : XXYYZZ Press RESETExecutes by LCD Indication : Left out the test mode ,power off ,and END.Press and key together more than 3sec. at power off condition. next item .before item.PLAY LASER Insert the laser power meter. Executes
47、by LCD Indication change :XX:YY Up by .Down by LCD Indication change :VW.YY Setting by LCD Indication change : OK PLAY LASER7.*Adjusting*Adjusting*Adjusting*AdjustingFEED*0. TMD-V2Adjust power-supply voltage 1.5v 20mv before the laser power is adjusted and stops. Laser power adjust 560 adjust Equipm
48、ents- 1. Remote controller 2. DC power supply 3. Laser power meter 4. MO disc (AU-1) 5. Pre master disc (TGYS 1)XM-PX50WT1-12Turn off the power switch and,disconnect thepower cord from the ac outlet.Replace the pickup with a normal one.(Refer to Pickup Removal on the previous page)Plug the power cor
49、d in,and turn the power on.At this time,check that the laser emits for about 3seconds and the objective lens moves up and down.Note: Do not observe the laser beam directly.Play a disc.Check the eye-pattern at TP1.Finish.Maintenance of laser pickup(1) Cleaning the pick up lens Before you replace the
50、pick up, please try to clean the lens with a alcohol soaked cotton swab. (2) Life of the laser diode When the life of the laser diode has expired, the following symptoms will appear. 1. The level of RF output (EFM output:ampli tude of eye pattern) will below. Is the level ofRFOUT under0.35Vp-p?Repla