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1、SERVICE MANUALCD/CDR MULTIPLE COMPACT DISC RECORDERNo.A0035Aug. 2002COPYRIGHT 2002 VICTOR COMPANY OF JAPAN, LTD.XL-R5020BKXL-R5020BKArea SuffixJ - U.S.A.XLR5020 CD/CDR MULTIPLE COMPACT DISC RECORDER MP3 PLAYBACKCOMPACTDIGITAL AUDIORecordableReWritableMINMAXCOMPACTDIGITAL AUDIOCANCELRECSOURCEDISPLAYM
2、ENU1CD1CD2CD3STANDBY/ONPLAYCD RECCD EDIT SYNCHROFADERECRM-SXL001JREMOTE CONTROLPITCH 0PITCHFINALIZEREC MUTINGMODESETGROUPREPEATCDCDR471025836910GROUPCONTROLGROUPRadioFans.CN 收音机爱 好者资料库XL-R5020BK2TABLE OF CONTENTS1Important Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.1Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.2Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.3Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.4Critical parts for safety. . . . . . . . . . . . . . . . . .
5、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.5Preventing static electricity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.6Handling the traverse unit (optical pickup) . . . . .
6、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.7Importance admistering point on the safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51.8Precautions for Service . . . . . . . . . . . . . . . . . . . . . . . .
7、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62Disassembly method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.1Main body . . . . . . . . . . . . . . . . . . . . . . . . . . .
8、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113.1Changer mechanism assembly. . . . . . . . .
9、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114Confirm method of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194.1Check mode . . . . . . . . . . . . . . . . . . . . .
10、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194.2All release of set content. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194.3Service menu . . . . . . . . . . . . . . . . .
11、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194.4Running operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194.5Display of version number. . . . . . . .
12、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194.6Extension cord for diagnosis of changer mechanism unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195Description of major ICs . . . . . . . . . . . . . . . . . . . . .
13、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205.1AN22000A-W(IC601):RF & SERVO AMP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205.2BU4066BCF-X(IC831,IC841,IC861):Source selector . . . . . . . . . . . . . . .
14、. . . . . . . . . . . . . . . . . . . . . . . 205.3BU4052BCF-X(IC821):Channel switch controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215.4LB1641 (IC851,IC852) : DC Motor driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15、. . . . . . . . 215.5TC74HC00AF(IC301,IC311):Digital I/O selector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215.6BR24C01AFV-W-X (IC201) : EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225.7LA6541-X (IC8
16、01) : Focus & Spindle & Feed & Tracking BTL driver . . . . . . . . . . . . . . . . . . . . . . . . . . 235.8M66004SP(IC721):FL Driver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245.9MN35505-X (IC361) : DAC . . . . . . . . . . . .
17、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255.10 TC9246F-X(IC404):Clock generation for digital audio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265.11 TC74HCU04AF-W(IC331):Digital input selector . . . . . . . . . . . .
18、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265.1274VHC00MTC-X (IC406) : 2-input nand gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275.1374VHC08SJ-X(IC407):2-input AND gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19、 . . . . . . . . . . . . . . 275.14TC94A02F-005(IC401) : MP3 Decoder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285.15 TC9412AF(IC891) : Rec Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20、. . . . . 315.16MN662790RSC(IC651):Digital servo & processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325.17UPD780076GK-533(IC251):Unit microcomputer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345.18UPD784215AGF513(IC501):
21、System controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365.19W24L010AJ-12-X (IC402) : SRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38RadioFans.CN 收音机爱 好者资料库XL-R5020BK3SECTION 1Important Sa
22、fety Precautions1.1 Safety Precautions(1) This design of this product contains special hardware andmany circuits and components specially for safety purposes.For continued protection, no changes should be made to theoriginal design unless authorized in writing by themanufacturer. Replacement parts m
23、ust be identical tothose used in the original circuits. Services should beperformed by qualified personnel only.(2) Alterations of the design or circuitry of the product shouldnot be made. Any design alterations of the product shouldnot be made. Any design alterations or additions will voidthe manuf
24、acturers warranty and will further relieve themanufacture of responsibility for personal injury or propertydamage resulting therefrom.(3) Many electrical and mechanical parts in the products havespecial safety-related characteristics. These characteris-tics are often not evident from visual inspecti
25、on nor can theprotection afforded by them necessarily be obtained byusing replacement components rated for higher voltage,wattage, etc. Replacement parts which have these specialsafety characteristics are identified in the Parts List of ServiceManual. Electrical components having such features areid
26、entified by shading on the schematics and by ()on the Parts List in the Service Manual. The use of a sub-stitute replacement which does not have the same safetycharacteristics as the recommended replacement partsshown in the Parts List of Service Manual may createshock, fire, or other hazards.(4) Th
27、e leads in the products are routed and dressed with ties,clamps, tubings, barriers and the like to be separated fromlive parts, high temperature parts, moving parts and/orsharp edges for the prevention of electric shock and firehazard. When service is required, the original lead routingand dress sho
28、uld be observed, and it should be confirmedthat they have been returned to normal, after reassembling.(5) Leakage shock hazard testing)After reassembling the product, always perform an isolationcheck on the exposed metal parts of the product (antennaterminals, knobs, metal cabinet, screw heads, head
29、phonejack, control shafts, etc.) to be sure the product is safe tooperate without danger of electrical shock.Do not use a line isolation transformer during this check. Plug the AC line cord directly into the AC outlet. Using aLeakage Current Tester, measure the leakage currentfrom each exposed metal
30、 parts of the cabinet, particu-larly any exposed metal part having a return path to thechassis, to a known good earth ground. Any leakagecurrent must not exceed 0.5mA AC (r.m.s.). Alternate check methodPlug the AC line cord directly into the AC outlet. Use an ACvoltmeter having, 1,000 ohms per volt
31、or more sensitivity inthe following manner. Connect a 1,500 ohm 10W resistorparalleled by a 0.15 F AC-type capacitor between anexposed metal part and a known good earth ground.Measure the AC voltage across the resistor with the ACvoltmeter. Move the resistor connection to each exposed metal part,par
32、ticularly any exposed metal part having a return path tothe chassis, and measure the AC voltage across theresistor. Now, reverse the plug in the AC outlet and repeateach measurement. Voltage measured any must notexceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC(r.m.s.). 1.2 Warning(1) This eq
33、uipment has been designed and manufactured tomeet international safety standards.(2) It is the legal responsibility of the repairer to ensure thatthese safety standards are maintained.(3) Repairs must be made in accordance with the relevantsafety standards.(4) It is essential that safety critical co
34、mponents are replacedby approved parts.(5) If mains voltage selector is provided, check setting for lo-cal voltage.1.3 CautionBurrs formed during molding may be left over on someparts of the chassis. Therefore, pay attention to such burrs in the case of pre-forming repair of this system.1.4 Critical
35、 parts for safetyIn regard with component parts appearing on the silk-screenprinted side (parts side) of the PWB diagrams, the parts that areprinted over with black such as the resistor (), diode () andICP () or identified by the mark nearby are critical for safe-ty. When replacing them, be sure to
36、use the parts of the same typeand rating as specified by the manufacturer. (Except the JC version)XL-R5020BK41.5 Preventing static electricityElectrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the travers
37、e unit (optical pickup). Take care to prevent this when performing repairs.1.5.1 Grounding to prevent damage by static electricityStatic electricity in the work area can destroy the optical pickup (laser diode) in devices such as DVD players. Be careful to use proper grounding in the area where repa
38、irs are being performed. (1) Ground the workbenchGround the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing thetraverse unit (optical pickup) on it.(2) Ground yourselfUse an anti-static wrist strap to release any static electricity built u
39、p in your body. (3) Handling the optical pickup In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement opticalpickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.) Do not use
40、a tester to check the condition of the laser diode in the optical pickup. The testers internal power source caneasily destroy the laser diode. 1.6 Handling the traverse unit (optical pickup)(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. (2
41、) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to thereplacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take toolong a time when attaching it to the co
42、nnector. (3) Handle the flexible cable carefully as it may break when subjected to strong force. (4)I t is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.XL-R5020BK51.7 Importance admistering point on the safety XL-R5020BK61.8 Precautions for Service1.8.1
43、Handling of Traverse Unit and Laser Pickup(1) Do not touch any peripheral element of the pickup or the actuator.(2) The traverse unit and the pickup are precision devices and therefore must not be subjected to strong shock.(3) Do not use a tester to examine the laser diode. (The diode can easily be
44、destroyed by the internal power supply of the tester.)(4) To replace the traverse unit, pull out the metal short pin for protection from charging.(5) When replacing the pickup, after mounting a new pickup, remove the solder on the short land which is provided at the centerof the flexible wire to ope
45、n the circuit.(6) Half-fixed resistors for laser power adjustment are adjusted in pairs at shipment to match the characteristics of the optical block.Do not change the setting of these half-fixed resistors for laser power adjustment. 1.8.2Destruction of Traverse Unit and Laser Pickup by Static Elect
46、ricityLaser diodes are easily destroyed by static electricity charged on clothingor the human body. Before repairing peripheral elements of the traverse unit or pickup, be sure to take the following electrostaticprotection:(1) Wear an antistatic wrist wrap.(2) With a conductive sheet or a steel plat
47、e on the workbench on which the traverse unit or the pick up is to be repaired, groundthe sheet or the plate.(3) After removing the flexible wire from the connector (CN101), short-circuit the flexible wire by the metal clip.(4) Short-circuit the laser diode by soldering the land which is provided at
48、 the center of the flexible wire for the pickup. After completing the repair, remove the solder to open the circuit.Please refer to Fig.2-4 of Disassemblymethod for details. XL-R5020BK7SECTION 2Disassembly method2.1 Main body2.1.1Removing the top cover (see Fig.1)(1) Remove the four screws A attachi
49、ng the top cover on bothsides of the body.(2) Remove the two screws B attaching the top cover on theback of the body.(3) Remove the top cover from the body by lifting the rear partof the top cover.ATTENTION:Do not break the front panel tab fitted to the top cover.Fig.12.1.2Removing the changer mecha
50、nism assembly (see Fig.23)*Prior to performing the following procedure, remove the topcover.(1) Remove the four screws C attaching the changer mecha-nism assembly.(2) Disconnect the card wire from connector CN606 andCN651 on the CD servo control board respectively.(3) Remove the changer mechanism as
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