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1、SERVICE MANUALDVD VIDEO PLAYERNo.A0003Feb. 2001COPYRIGHT 2001 VICTOR COMPANY OF JAPAN, LTD.Printed in Japan200102(S)XV-S40BK / XV-S42SLXV-S45GD / XV-S30BK No.A0003XV-S40BK/XV-S42SLXV-S45GD/XV-S30BKXV-S40BK/XV-S42SLXV-S45GD/XV-S30BKArea Suffix(XV-S40BK/XV-S30BK)J - U.S.A.C - CanadaArea Suffix (XV-S42
2、SL)C - CanadaArea Suffix (XV-S45GD)J - U.S.A.This service manual is printed on 100% recycled paper.VICTOR COMPANY OF JAPAN, LIMITEDOPTICAL DISC BUSINESS DIV. PERSONAL & MOBILE NETWORK BUSINESS UNITAV & MULTIMEDIA COMPANY 1644, Shimotsuruma, Yamato, Kanagawa 242-8514, JapanContentsSafety precautions
3、- 1-2Preventing static electricity - 1-3Importance admistering point on the safety - 1-4 Precautions for service - 1-5Disassembly method - 1-6Adjustment method - 1-15Description of major ICs - 1-21ModelXV-S40BKXV-S42SLXV-S45GDXV-S30BKBody colorBlackSilverGoldBlackOptical digital outOOOXAV CompulinkO
4、OOXEach difference pointRadioFans.CN 收音机爱 好者资料库XV-S40BK/XV-S42SL/XV-S45GD/XV-S30BK1-2Safety Precautions1. This design of this product contains special hardware and many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design u
5、nless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be performed by qualified personnel only.2. Alterations of the design or circuitry of the product should not be made. Any design alterations of the product sho
6、uld not be made. Any design alterations or additions will void the warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.3. Many electrical and mechanical parts in the products have special safety-related characteristics. These
7、 characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of
8、Service Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety characteristics as the recommended replacement parts shown in the Parts L
9、ist of Service Manual may create shock, fire, or other hazards.4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire
10、hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after reassembling.5. Leakage current check (Electrical shock hazard testing)After reassembling the product, always perform an isolation check
11、on the exposed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.Do not use a line isolation transformer during this check.Plug the AC line cord directly
12、 into the AC outlet. Using a Leakage Current Tester, measure the leakage current from each exposed metal parts of the cabinet , particularly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.)Alternate check
13、methodPlug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor between an exposed metal part and a known good earth ground.Measure the AC volta
14、ge across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. voltage
15、measured Any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 Warning1. This equipment has been designed and manufactured to meet international safety standards.2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.3. Repairs must be made i
16、n accordance with the relevant safety standards.4. It is essential that safety critical components are replaced by approved parts.5. If mains voltage selector is provided, check setting for local voltage.Good earth groundPlace this probe on each exposedmetal part.AC VOLTMETER(Having 1000 ohms/volts,
17、or more sensitivity)1500 10W0.15 F AC TYPE!CAUTIONBurrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.RadioFans.CN 收音机爱 好者资料库XV-S40BK/XV-S42SL/XV-S45GD/XV-S30BK1-3Preventing static electrici
18、tyElectrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.1.1. Grounding to prevent damage by static electricityStatic elec
19、tricity in the work area can destroy the optical pickup (laser diode) in devices such as DVD players. Be careful to use proper grounding in the area where repairs are being performed. 1.1.1. Ground the workbench1. Ground the workbench by laying conductive material (such as a conductive sheet) or an
20、iron plate over it before placing the traverse unit (optical pickup) on it.1.1.2. Ground yourself1. Use an anti-static wrist strap to release any static electricity built up in your body. 1.1.3. Handling the optical pickup1. In order to maintain quality during transport and before installation, both
21、 sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.)2. Do not use a tester to check the condition of the laser diode in the optical pickup. The testers internal power source can easily d
22、estroy the laser diode. 1.2. Handling the traverse unit (optical pickup)1. Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. 2. Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific de
23、tails, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a time when attaching it to the connector. 3. Handle the flexible cable carefully as it may break when subjected to strong force. 4. It is not possible
24、to adjust the semi-fixed resistor that adjusts the laser power. Do not turn itConductive material (conductive sheet) or iron plate(caption)Anti-static wrist strapXV-S40BK/XV-S42SL/XV-S45GD/XV-S30BK1-4Full Fuse Replacement MarkingGraphic symbol mark (This symbol means fast blow type fuse.)should be r
25、ead as follows ;FUSE CAUTIONFOR CONTINUED PROTECTION AGAINST RISKOF FIRE, REPLACE ONLY WITH SAME TYPEAND RATING OF FUSES ;F901 : 1.6 A / 125 VF901 : 1.6 A / 125 VMarquage Pour Le Remplacement Complet De FusiblePRECAUTIONS SUR LES FUSIBLESPOUR UNE PROTECTION CONTINUE CONTRE DES RISQUES DINCENDIE, REM
26、PLACER SEULEMENT PAR UN FUSIBLE DU MEME TYPE ;Le symbole graphique (Ce symbole signifie fusible de type a fusion rapide.)doit etre interprete comme suit ;Importance Admistering point on the Safety XV-S40BK/XV-S42SL/XV-S45GD/XV-S30BK1-5Precautions for Service Handling of Traverse Unit and Laser Picku
27、p 1. Do not touch any peripheral element of the pickup or the actuator.2. The traverse unit and the pickup are precision devices and therefore must not be subjected to strong shock.3. Do not use a tester to examine the laser diode. (The diode can easily be destroyed by the internal power supply of t
28、he tester.)4. To replace the traverse unit, pull out the metal short pin for protection from charging.5. When replacing the pickup, after mounting a new pickup, remove the solder on the short land which is provided at the center of the flexible wire to open the circuit.6. Half-fixed resistors for la
29、ser power adjustment are adjusted in pairs at shipment to match the characteristics of the optical block. Do not change the setting of these half-fixed resistors for laser power adjustment.Destruction of Traverse Unit and Laser Pickup by Static Electricity Laser diodes are easily destroyed by static
30、 electricity charged on clothingor the human body. Before repairing peripheral elements of the traverseunit or pickup, be sure to take the following electrostatic protection:1. Wear an antistatic wrist wrap.2. With a conductive sheet or a steel plate on the workbench on which the traverse unit or th
31、e pick up is to be repaired, ground the sheet or the plate.3. After removing the flexible wire from the connector (CN101), short-circuit the flexible wire by the metal clip.4. Short-circuit the laser diode by soldering the land which is provided at the center of the flexible wire for the pickup. Aft
32、er completing the repair, remove the solder to open the circuit.Servo controlboardShort circuitPlease refer to Fig.4 of Disassemblymethod for details. XV-S40BK/XV-S42SL/XV-S45GD/XV-S30BK1-6Disassembly methodRemoving the top cover (see Fig.1)Removing the mechanism assembly (see Fig.2,3)Removing the s
33、ervo control board (see Fig.4)1.Remove the two screws A attaching the top cover on both sides of the body.2.Remove the three screws B attaching the top cover on the back of the body.3.Remove the top cover from the body by lifting the rear part of the top cover.ATTENTION: Do not break the front panel
34、 tab fitted to the top cover.* Prior to performing the following procedure, remove the top cover.* There is no need to remove the front panel assembly.1.Remove the three screws C attaching the mechanism assembly on the bottom chassis.2.The servo control board is removed from the connector CN961 and
35、CN701 connected with the main board respectively.3.Remove the mechanism assembly by lifting the rear part of the mechanism assembly.* Prior to performing the following procedure, remove the top cover and mechanism assembly.1.Disconnect the card wire from connector CN201 and CN202 on the servo contro
36、l board respectively.2.Disconnect the flexible wire from connector CN101 on the servo control board from pick-up. ATTENTION At this time, please extract the wire after short-circuited of two places on the wire in part a with solder. Please remove the solder two places of part a after connecting the
37、wire with CN101 when reassembling. 3.Two places in hook b are removed, the servo control board is lifted, and it is removed. *Please remove lug wire when you do not remove the mechanism assembly easily. A x 2BBBFig.1CCCCN703CN702CCCCN703CN702Fig.2CN701 CN961Servo controlboardMain boardMechanismassem
38、blyFig.3Hook bHook bServo controlboardFig.4Lug wireXV-S40BK/XV-S42SL/XV-S45GD/XV-S30BK1-7Removing the rear panel (see Fig.5)Removing the front panel assembly (see Fig.6,7)Removing the main board (see Fig.8)*Prior to performing the following procedure, remove the top cover.1.Remove the six screws D a
39、ttaching the rear panel on the back of the body.* Prior to performing the following procedure, remove the top cover.* There is no need to remove the mechanism assembly.1.Remove the one screw E attaching the front panel assembly on the bottom chassis.2.Disconnect the wire from CN702 and CN703 on the
40、main board respectively.3.Hook c and d are removed respectively, and the front panel assembly is removed. * Prior to performing the following procedure, remove the top cover, mechanism assembly and rear panel.1.Disconnect the wire from CN702 and CN703 on the main board respectively.2.Remove the four
41、 screws F attaching the main board on the bottom chassis.DDDRear panelFig.5EHook cHook dHook dFront panelassemblyFig.6CN703CN702CN703CN702Fig.7CN703CN703CN702CN702Fig.8FFFFXV-S40BK/XV-S42SL/XV-S45GD/XV-S30BK1-8Remove the four screws A attaching the clamper assembly.Move the clamper in the direction
42、of the arrow to release the two joints a on both sides.1.2.Removing the clamper assembly (See Fig.1)Prior to performing the following procedure, remove the clamper assembly.Push b of the slide cam into the slot on the left side of the loading base until it stops.Draw out the tray toward the front.1.
43、2.Removing the tray (See Fig.2 and 3)When reattaching, fit the clamper to the two joints a.ATTENTION: Before reattaching the tray, slide the part c of the slide cam to the right as shown in Fig.3.ATTENTION: Joint aJoint aAAAAFig.1Fig.2Fig.3PushbTrayClamper basePart cSlide camXV-S40BK/XV-S42SL/XV-S45
44、GD/XV-S30BK1-9Prior to performing the following procedure, remove the clamper assembly and the tray.Remove the four screws B attaching the traverse mechanism assembly.1.Removing the traverse mechanism assembly (See Fig.4 and 5)Before reattaching the traverse mechanism assembly, pass the card wire ex
45、tending from the spindle motor board through the notch d of the elevator.ATTENTION: Prior to performing the following procedure, remove the clamper assembly, the tray and the traverse mechanism assembly.Extend each bar e inside of the loading base outward and detach the elevator shaft.1.Removing the
46、 elevator (See Fig.6 and 7)When reattaching, first fit the two shafts on the front of the elevator to the slots f of the slide cam.ATTENTION: Fig.4Fig.5Fig.6Fig.7B BBB BBTraverse mechanism assemblyBB BTraverse mechanism assemblyElevatorNotch dElevatorElevatorElevatoreeLoading baseElevatorShaftsSlide
47、 camSlots fXV-S40BK/XV-S42SL/XV-S45GD/XV-S30BK1-10Prior to performing the following procedure, remove the clamper assembly, the tray, the traverse mechanism assembly and the elevator.Remove the belt from the pulley.Remove the screw C attaching the motor assembly.Turn over the body and remove the scr
48、ew D attaching the motor assembly.Release the two tabs g retaining the motor board.1.2.3.4.Removing the motor assembly (See Fig.8 and 9)Fig.8Fig.9CMotor assemblyBeltLoading baseMotor assemblyDTabs gXV-S40BK/XV-S42SL/XV-S45GD/XV-S30BK1-11Prior to performing the following procedure, remove the clamper
49、 assembly, the tray, the traverse mechanism assembly, the elevator and the motor assembly.Press the two tabs h inward and pull out the idle gear.Remove the screw E attaching the pulley gear bracket. Slide the pulley gear bracket in the direction of the arrow and pull out the pulley gear.Slide the sl
50、ide cam in the direction of the arrow to release the two joints i and remove upward.Remove the middle gear.1.2.3.4.Removing the Idle gear / pulley gear / middle gear / slide cam (See Fig.10 to 12)Fig.11Fig.12Fig.10Motor assemblyPulley gearPulley gear bracketPulley gear bracketEIdle gearIdle gearPull