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1、DVD VIDEO PLAYERSERVICE MANUALMODEL : DVD5185(DV6812E4)CAUTIONBEFORE SERVICING THE UNIT, READ THE “SAFETYPRECAUTIONS”IN THIS MANUAL.MODEL : DVD5185(DV6812E4)SERVICE MANUALP/NO : 3829RHPOO9Y JULY,2002RadioFans.CN 收音机爱 好者资料库RadioFans.CN 收音机爱 好者资料库CONTENTSSECTION 1 . . . .SUMMARYSECTION 2 . . . .CABINE
2、T & MAIN CHASSISSECTION 3 . . . .ELECTRICALSECTION 4 . . . .MECHANISMSECTION 5 . . . .REPLACEMENT PARTS LISTSECTION 1SUMMARYCONTENTSPRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS. 1-3SERVICING PRECAUTIONS. 1-4 General Servicing Precautions Insulation Checking Prodedure Electrostatically Sens
3、itive DevicesSPECIFICATIONS. 1-51-3CAUTION : DO NOT ATTEMPT TO MODIFY THIS PRODUCT IN ANY WAY,NEVER PERFORM CUSTOMIZED INSTALLATIONS WITHOUT MANUFAC-TURERS APPROVAL. UNAUTHORIZED MODIFICATIONS WILL NOT ONLYVOID THE WARRANTY, BUT MAY LEAD TO YOUR BEING LIABLE FOR ANYRESULTING PROPERTY DAMAGE OR USER
4、INJURY.SERVICE WORK SHOULD BE PERFORMED ONLY AFTER YOU ARETHOROUGHLY FAMILIAR WITH ALL OF THE FOLLOWING SAFETYCHECKS AND SERVICING GUIDELINES. TO DO OTHERWISE,INCREASES THE RISK OF POTENTIAL HAZARDS AND INJURY TO THEUSER.WHILE SERVICING, USE AN ISOLATION TRANSFORMER FOR PROTEC-TION FROM A.C. LINE SH
5、OCK.SAFETY CHECKSAFTER THE ORIGINAL SERVICE PROBLEM HAS BEEN CORRCTED. ACHECK SHOULD BE MADE OF THE FOLLOWING.SUBJECT : FIRE & SHOCK HAZARD1. BE SURE THAT ALL COMPONENTS ARE POSITIONED IN SUCH A WAYAS TO AVOID POSSIBILITY OF ADJACENT COMPONENT SHORTS.THIS IS ESPECIALLY IMPORTANT ON THOSE MODULES WHI
6、CH ARETRANSPORTED TO AND FROM THE REPAIR SHOP.2. NEVER RELEASE A REPAIR UNLESS ALL PROTECTIVE DEVICESSUCH AS INSULATORS, BARRIERS, COVERS, SHIELDS, STRAIN RELIEFS, POWER SUPPLY CORDS, AND OTHER HARDWARE HAVEBEEN REINSTALLED PER ORIGINAL DESIGN. BE SURE THAT THESAFETY PURPOSE OF THE POLARIZED LINE PL
7、UG HAS NOT BEENDEFEATED.3. SOLDERING MUST BE INSPECTED TO DISCOVER POSSIBLE COLDSOLDER JOINTS, SOLDER SPLASHES OR SHARP SOLDER POINTS.BE CERTAIN TO REMOVE ALL LOOSE FOREIGN PARTICLES.4. CHECK FOR PHYSICAL EVIDENCE OF DAMAGE OR DETERIORATIONTO PARTS AND COMPONENTS. FOR FRAYED LEADS, DAMAGEDINSULATION
8、 (INCLUDING A.C. CORD). AND REPLACE IF NECESSARYFOLLOW ORIGINAL LAYOUT, LEAD LENGTH AND DRESS.5. NO LEAD OR COMPONENT SHOULD TOUCH A RECIVING TUBE ORA RESISTOR RATED AT 1 WATT OR MORE. LEAD TENSION AROUNDPROTRUNING METAL SURFACES MUST BE AVOIDED.6. ALL CRITICAL COMPONENTS SUCH AS FUSES, FLAMEPROOFRE
9、SISTORS, CAPACITORS, ETC. MUST BE REPLACED WITH EXACTFACTORY TYPES, DO NOT USE REPLACEMENT COMPONENTSOTHER THAN THOSE SPECIFIED OR MAKE UNRECOMMENDED CIR-CUIT MODIFICATIONS.7. AFTER RE-ASSEMBLY OF THE SET ALWAYS PERFORM AN A.C.LEAKAGE TEST ON ALL EXPOSED METALLIC PARTS OF THE CABI-NET, (THE CHANNEL
10、SELECTOR KNOB, ANTENNA TERMINALS. HAN-DLE AND SCREWS) TO BE SURE THE SET IS SAFE TO OPERATEWITHOUT DANGER OF ELECTRICAL SHOCK. DO NOT USE A LINE ISOLATION TRANSFORMER DURING THIS TEST USE AN A.C. VOLT-METER, HAVING 5000 OHMS PER VOLT OR MORE SENSITIVITY, INTHE FOLLOWING MANNER; CONNECT A 1500 OHM 10
11、 WATT RESIS-TOR, PARALLELED BY A .15 MFD. 150.V A.C TYPE CAPACITORBETWEEN A KNOWN GOOD EARTH GROUND (WATER PIPE, CON-DUIT, ETC.) AND THE EXPOSED METALLIC PARTS, ONE AT A TIME.MEASURE THE A.C. VOLTAGE ACROSS THE COMBINATION OF 1500 OHM RESISTOR AND .15 MFD CAPACITOR. REVERSE THE A.C. PLUGAND REPEAT A
12、.C. VOLTAGE MEASUREMENTS FOR EACH EXPOSED METALLIC PART. VOLTAGE MEASURED MUST NOT EXCEED 75VOLTS R.M.S. THIS CORRESPONDS TO 0.5 MILLIAMP A.C ANYVALUE EXCEEDING THIS LIMIT CONSTITUTES A POTENTIAL SHOCKHAZARD AND MUST BE CORRECTED IMMEDIATELY.SUBJECT: GRAPHIC SYMBOLSTHE LIGHTNING FLASH WITH APROWHEAD
13、 SYMBOL. WITHINAN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THESERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED“DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAG-NITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK.THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIAN-GLE IS INTENDED TO ALERT THE SERVICE PERSO
14、NNEL TOTHE PRESENCE OF IMPORTANT SAFETY INFORMATION INSERVICE LITERATURE.SUBJECT : X-RADIATION1. BE SURE PROCEDURES AND INSTRUCTIONS TO ALL SERVICE PER-SONNEL COVER THE SUBJECT OF X-RADIATION. THE ONLY POTEN-TIAL SOURCE OF X-RAYS IN CURRENT T.V. RECEIVERS IS THE PIC-TURE TUBE. HOWEVER, THIS TUBE DOE
15、S NOT EMIT X-RAYS WHENTHE HIGH VOLTAGE IS AT THE FACTORY SPECIFIED LEVEL. THE PROPER VALUE IS GIVEN IN THE APPLICABLE SCHEMATIC. OPERA-TION AT HIGHER VOLTAGES MAY CAUSE A FAILURE OF THE PIC-TURE TUBE OR HIGH VOLTAGE SUPPLY AND, UNDER CERTAIN CIR-CUMSTANCES, MAY PRODUCE RADIATION IN EXCESS OF DESIR-A
16、BLE LEVELS.2. ONLY FACTORY SPECIFIED C.R.T. ANODE CONNECTORS MUST BEUSED. DEGAUSSING SHIELDS ALSO SERVE AS X-RAY SHIELD INCOLOR SETS, ALWAYS RE-INSTALL THEM.3. IT IS ESSNTIAL THAT SERVICE PERSONNEL HAVE AVAILABLE ANACCURATE AND RELIABLE HIGH VOLTAGE METER. THE CALIBRATION OF THE METER SHOULD BE CHEC
17、KED PERIODICALLYAGAINST A REFERENCE STANDARD, SUCH AS THE ONE AVAILABLEAT YOUR DISTRIBUTOR.4. WHEN THE HIGH VOLTAGE CIRCUITRY IS OPERATING PROPERLYTHERE IS NO POSSIBILITY OF AN X-RADIATION PROBLEM. EVERYTIME A COLOR CHASSIS IS SERVICED. THE BRIGHTNESS SHOULDBE RUN UP AND DOWN WHILE MONITORING THE HI
18、GH VOLTAGEWITH A METER TO BE CERTAIN THAT THE HIGH VOLTAGE DOESNOT EXCEED THE SPECIFIED VALUE AND THAT IT IS REGULATINGCORRECTLY, WE SUGGEST THAT YOU AND YOUR SERVICE ORGA-NIZATION REVIEW TEST PROCEDURES SO THAT VOLTAGE REGU-LATION IS ALWAYS CHECKED AS A STANDARD SERVICING PROCE-DURE. AND THAT THE H
19、IGH VOLTAGE READING BE RECORDER ONEACH CUSTOMERS INVOICE.5. WHEN TROUBLESHOOTING AND MAKING TEST MEASUREMENTS INA PRODUCT WITH A PROBLEM OF EXCESSIVE HIGH VOLTAGE,AVOID BEING UNNECESSARILY CLOSE TO THE PICTURE TUBE ANDTHE HIGH VOLTAGE SUPPLY. DO NOT OPERATE THE PRODUCTLONGER THAN IS NECESSARY TO LOC
20、ATE THE CAUSE OF EXCESSIVE VOLTAGE.6. REFER TO HV. B+ AND SHUTDOWN ADJUSTMENT PROCEDURES DESCRIBED IN THE APPROPRIATE SCHEMATIC AND DIAGRAMS(WHERE USED).SUBJECT: IMPLOSION1. ALL DIRECT VIEWED PICTURE TUBES ARE EQUIPPED WITH AN INTEGRAL IMPLOSION PROTECTION SYSTEM, BUT CARE SHOULD BETAKEN TO AVOID DA
21、MAGE DURING INSTALLATION, AVOIDSCRATCHING THE TUBE. IF SCRATCHED REPLACE IT.2. USE ONLY RECOMMENDED FACTORY REPLACEMENT TUBES.SUBJECT : TIPS ON PROPER INSTALLATION1. NEVER INSTALL ANY PRODUCT IN A CLOSED-IN RECESS, CUBBY-HOLE OR CLOSELY FITTING SHELF SPACE. OVER OR CLOSE TOHEAT DUCT, OR IN THE PATH
22、OF HEATED AIR FLOW.2. AVOID CONDITIONS OF HIGH HUMIDITY SUCH AS: OUTDOOR PATIOINSTALLATIONS WHERE DEW IS A FACTOR, NEAR STEAM RADIA-TORS WHERE STEAM LEAKAGE IS A FACTOR, ETC.3. AVOID PALCEMENT WHERE DRAPERIES MAY OBSTRUCT REARVENTING. THE CUSTOMER SHOULD ALSO AVOID THE USE OF DEC-ORATIVE SCARVES OR
23、OTHER COVERINGS WHICH MIGHTOBSTRUCT VENTILATION.4. WALL AND SHELF MOUNTED INSTALLATIONS USING A COMMER-CIAL MOUNTING KIT. MUST FOLLOW THE FACTORY APPROVED MOUNTING INSTRUCTIONS A PRODUCT MOUNTED TO A SHELF ORPLATFORM MUST RETAIN ITS ORIGINAL FEET (OR THE EQUIVALENTTHICKNESS IN SPACERS) TO PROVIDE AD
24、EQUATE AIR FLOW ACROSS THE BOTTOM, BOLTS OR SCREWS USED FOR FASTENERSMUST NOT TOUCH ANY PARTS OR WIRING. PERFORM LEAKAGETEST ON CUSTOMIZED INSTALLATIONS.5. CAUTION CUSTOMERS AGAINST THE MOUNTING OF A PRODUCT ONSLOPING SHELF OR A TILTED POSITION, UNLESS THE PRODUCT ISPROPERLY SECURED.6. A PRODUCT ON
25、A ROLL-ABOUT CART SHOULD BE STABLE ON ITSMOUNTING TO THE CART. CAUTION THE CUSTOMER ON THE HAZ-ARDS OF TRYING TO ROLL A CART WITH SMALL CASTERS ACROSSTHRESHOLDS OR DEEP PILE CARPETS.7. CAUTION CUSTOMERS AGAINST THE USE OF A CART OR STANDWHICH HAS NOT BEEN LISTED BY UNDERWRITERS LABORATORIES, INC. FO
26、R USE WITH THEIR SPECIFIC MODEL OF TELEVISION RECEIVER OR GENERICALLY APPROVED FOR USE WITH T.V.S OFTHE SAME OR LARGER SCREEN SIZE.8. CAUTION CUSTOMERS AGAINST THE USE OF EXTENSION CORDS, EXPLAIN THAT A FOREST OF EXTENSIONS SPROUTING FROM A SIN-GLE OUTLET CAN LEAD TO DISASTROUS CONSEQUENCES TOHOME A
27、ND FAMILY.PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTSA.C. VOLTMETERGOOD EARTH GROUNDSUCH AS THE WATERPIPE. CONDUIT. ETCPLACE THIS PROBEON EACH EXPOSEDMETAL PART1-4SERVICING PRECAUTIONSCAUTION : Before servicing the DVD covered by this servicedata and its supplements and addends, read and
28、follow theSAFETY PRECAUTIONS. NOTE : if unforeseen circum-stances create conflict between the following servicing pre-cautions and any of the safety precautions in this publica-tions, always follow the safety precautions.Remembers Safety First:General Servicing Precautions1. Always unplug the DVD AC
29、 power cord from the ACpower source before:(1)Removing or reinstalling any component, circuit board, module, or any other assembly.(2)Disconnection or reconnecting any internal electricalplug or other electrical connection.(3)Connecting a test substitute in parallel with an elec-trolytic capacitor.C
30、aution : A wrong part substitution or incorrect polarity installation of electrolytic capacitors may resultin an explosion hazard.2. Do not spray chemicals on or near this DVD or any ofits assemblies.3. Unless specified otherwise in this service data, cleanelectrical contacts by applying an appropri
31、ate contact cleaning solution to the contacts with a pipe cleaner,cotton-tipped swab, or comparable soft applicator.Unless specified otherwise in this service data, lubricationof contacts is not required.4. Do not defeat any plug/socket B+ voltage interlocks withwhitch instruments covered by this se
32、rvice manual mightbe equipped.5. Do not apply AC power to this DVD and/or any of itselectrical assemblies unless all solid-state device heatsinks are cerrectly installed.6. Always connect test instrument ground lead to theappropriate ground before connection the test instrumentpositive lead. Always
33、remove the test instrument ground lead last.Insulation Checking ProcedureDisconnect the attachment plug from the AC outlet and turnthe power on. Connect an insulation resistance meter(500V)to the blades of the attachment plug. The insulation resis-tance between each blade of the attachment plug and
34、acces-sible conductive parts (Note 1) should be more than 1M-ohm.Note 1 : Accessible Conductive Parts including Metal pan-els, Input terminals, Earphone jacks, etc.Electrostatically Sensitive (ES) DevicesSome semiconductor (solid state) devices can be damagedeasily by static electricity. Such compon
35、ents commonly arecalled Electrostatically Sensitive (ES) Devices. Examples oftypical ES devices are integrated circuits and some fieldeffect transistors and semiconductor chip components.The following techniques should be used to help reduce theincidence of component damage caused by static electric
36、ity.1. Immediately before handling any semiconductor compo-nent or semiconductor-equipped assembly, drain off anyelectrostatic charge on your body by touching a knownearth ground. Alternatively, obtain and wear a commer-cially available discharging wrist strap device, which should be removed for pot
37、ential shock reasons prior to applying power to the unit under test.2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.3. Use only a grouned-tip solde
38、ring iron to solder or unsolderES devices.4. Use only an anti-static solder removal device. Somesolder removal devices not classified a “anti-static” cangenerate electrical charges sufficient to damage ES devices.5. Do not use freon-propelled chemicals. These cangenerate electrical charge sufficient
39、 to damage ESdevices.6. Do not remove a replacement ES device from its protective package until immediately before you are ready toinstall it. (Most replacement ES devices are packaged withleads electrically shorted together by conductive foam,aluminum foil, or comparable conductive material).7. Imm
40、ediately before removing the protective material fromthe leads of a replacement ES device, touch the protectivematerial to the chassis or circuit assembly into which thedevice will be installed.Caution : Be sure no power is applied to the chassis orcircuit, and observe all other safety precautions.8
41、. Minimize bodily motions when handling unpackaged replacement ES devices. (Normally harmless motion such as the brushing together of your clothes fabric or the liftingof your foot from a carpeted floor can generate static elec-tricity sufficient to damage an ES device.)1-5SPECIFICATIONS GENERALPowe
42、r requirementsAC 110240V, 50/60HzPower consumption14WDimensions(approx.)430 x 64 x 245mm (W/h/d) Mass(approx.)2.8kgOperating temperature5C to 40C (41F to 104F)Operating humidity5% to 9% SYSTEMLaserSemiconductor laser, wavelength 650nmSignal systemPAL/NTSCFrequency responseDVD (PCM 96kHz): 8Hz to 44k
43、HzDVD (PCM 48kHz): 2Hz to 22kHzCD: 8Hz to 20kHzSignal-to-noise ratioMore than 100dB (ANALOG OUT connectors only)Harmonic distortionLess than 0.008%Dynamic rangeMore than 100dB(DVD)More than 95dB(CD) OUTPUTSVIDEO OUT1 V (p-p) 75 , sync negative, RCA jack x 1/SCART(TO TV)Audio output (digital audio)0.
44、5 V (p-p), 75 , RCA jack x 1Audio output (analog audio)2.0 Vrms (1 kHz, 0 dB), 330 ,RCA jack (L, R) x 1/SCART(TO TV)2-1SECTION 2CABINET & MAIN CHASSISCONTENTS1. DISASSEMBLY.2-2CABINET DISASSEMBLY .2-2CIRCUIT BOARD DISASSEMBLY .2-32. EXPLODED VIEWS.2-41. Cabinet and Main Frame Section.2-42. Packing A
45、ccessory Section.2-52-2DISASSEMBLYCAUTION BEFORE STARTING SERVICINGElectronic parts are susceptible to static electricity and may easily and damaged, so do not forget to take aproper grounding treatment as required.Many screws are used inside the unit. To prevent missing, dropping, etc. of the screw
46、s, always use amagnetized screw driver in servicing. Several kinds of screws are used and some of them need specialcautions. That is, take care of the tapping screws securing molded parts and fine pitch screws used to securemetal parts. If they are used improperly, the screw holes will be easily dam
47、aged and the parts can not be fixed.(A)(A)(A)(A)(A)Top Case(A)(A)Tray DoorDisc TrayFig. 2-3StopperStopperStopperFront PanelOPTIONALPARTCABINET DISASSEMBLY1. Top Case1. Release 7 screws (A). (See Fig. 2-1)2. Lift the top case with holding the back of it,and remove it in the direction of the arrowFig.
48、 2-1Fig. 2-2Fig. 2-33. Front Panel1. Eject the disc tray. (See Fig. 2-2)2. Remove the tray door. (See Fig. 2-2)3. Pull the front panel toward you while pressing7 stoppers to disengage, and remove the frontpanel. (See Fig. 2-3)2.Tray Door1.Eject the disc tray. 2.Lift up the tray door in the direction
49、 of thearrow.2-3OPTIONALPARTInterfaceBoardMain CircuBoard(B)(B)(B)(B)(B)(B)(B)(B)(B)(B)(B)(C)KeyCircuit Board(D)(D)(D)Fig. 2-4Fig. 2-51. Disassembling of Main Circuit Boardand Interface Board1. Remove the top case.(See Fig. 2-1)2. Remove 14 screw (B).3. Remove the Deck from Main Circuit Board.4. Rem
50、ove Main Circuit Board from Interface Board.5. Remove 2 screw (C). 6. Remove Interface Board from the chassis.CIRCUIT BOARD DISASSEMBLYNote: Before removing the main circuit board, be sure to shortcircuit the laserdiode output land.After replacing the main circuit board, open the land after insertin