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1、 ORDER NO.PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, JapanPIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, BelgiumPIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Si
2、ngapore 159936 PIONEER CORPORATION 2005 CDJ-200 RRV3095 COMPACT DISC PLAYER CDJ-200 THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S). ModelTypePower RequirementRemarks CDJ-200KUCXJAC120VCDJ-200RLTXJAC110-120V/AC220-240VCDJ-200WYXJAC220-240VCDJ-200RFXJAC110-120V/AC220-240VNECESSARY INF
3、ORMATION FOR DHHS RULESMARKED ON THE TOP COVER BELOW:CAUTION LASER RADIATION WHEN OPEN.DO NOT STARE INTO BEAMFor details, refer to Important Check Points for good servicing. T-IZY MAR. 2005 printed in JapanRadioFans.CN 收音机爱 好者资料库 CDJ-200212341234CDFABE SAFETY INFORMATION1. SAFETY PRECAUTIONS The fol
4、lowing check should be performed for the continued protection of the customer and service technician.LEAKAGE CURRENT CHECK Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth gr
5、ound and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA.ANY MEASUREMENTS NOT W
6、ITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.2. PRODUCT SAFETY NOTICE Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from
7、 visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are
8、identified by marking with a on the schematics and on the parts list in this Service Manual.The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock,
9、fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge
10、 from PIONEER. LeakagecurrenttesterReading shouldnot be above0.5 mADeviceundertestTest allexposed metalsurfacesAlso test withplug reversed(Using AC adapterplug as required)EarthgroundAC Leakage Test(FOR USA MODEL ONLY)WARNINGThis product contains lead in solder and certain electrical parts contain c
11、hemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm.Health & Safety Code Section 25249.6 - Proposition 65NOTICE(FOR CANADIAN MODEL ONLY)Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts mus
12、t be of identical designation.REMARQUE(POUR MODLE CANADIEN SEULEMENT)Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pices de remplacement doivent avoir la mme dsignation.This service manual is intended for qualified service technicians ; it is
13、 not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.Improperly performed repairs can adversely affect the safety and reliability of the
14、 product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.RadioFans.CN 收音机爱 好者资料库 CDJ-200356785678CDFABEWARNING ! THE AEL (ACCESSIBLE EMISSION LEVE
15、L) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1 BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS 1.A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS. LASER DIODE CHARACTERISTICSMAXIMUM OUTPUT POWER : 5 mWWAVELENGTH : 780 785 nmAdditi
16、onal Laser Caution : See page 51.1. Laser Interlock Mechanism The position of the switch (S1901) for detecting loading completion is detected by the system microprocessor, and the design prevents laser diode oscillation when the switch is not in LPS1 terminal side (when the mechanism is not clamped
17、and LPS1 signal is high level.) Thus, the interlock will no longer function if the switch is deliberately set to LPS1 terminal side. ( if LPS1 signal is low level ). In the test mode the interlock mechanism will not function. Laser diode oscillation will continue, if pin 41 of TC94A15FG (IC105) on t
18、he MAIN Assy is connected to GND, or else the terminals of Q105 are shorted to each other (fault condition).2. When the cover is opened, close viewing of the objective lens with the naked eye will cause exposure to a Class 1 laser beam.LABEL CHECK (for RLTXJ, WYXJ and RFXJ types)IMPORTANTTHIS PIONEE
19、R APPARATUS CONTAINSLASER OF CLASS 1.SERVICING OPERATION OF THE APPARATUSSHOULD BE DONE BY A SPECIALLYINSTRUCTED PERSON.for WYXJfor WYXJfor RLTXJfor RFXJ(Printed on the chassis) CDJ-200412341234CDFABEImportant Check Points for Good ServicingIn this manual, procedures that must be performed during re
20、pairs are marked with the below symbol.Please be sure to confirm and follow these procedures.1. Product safetyPlease conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.1 Us
21、e specified parts for repair.Use genuine parts. Be sure to use important parts for safety.2 Do not perform modifications without proper instructions.Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference a
22、nd foreign noise.3 Make sure the soldering of repaired locations is properly performed.When you solder while repairing, please be sure that there are no cold solder and other debris.Soldering should be finished with the proper quantity. (Refer to the example)4 Make sure the screws are tightly fasten
23、ed.Please be sure that all screws are fastened, and that there are no loose screws.5 Make sure each connectors are correctly inserted.Please be sure that all connectors are inserted, and that there are no imperfect insertion.6 Make sure the wiring cables are set to their original state.Please replac
24、e the wiring and cables to the original state after repairs.In addition, be sure that there are no pinched wires, etc.7 Make sure screws and soldering scraps do not remain inside the product.Please check that neither solder debris nor screws remain inside the product.8 There should be no semi-broken
25、 wires, scratches, melting, etc. on the coating of the power cord.Damaged power cords may lead to fire accidents, so please be sure that there are no damages.If you find a damaged power cord, please exchange it with a suitable one.9 There should be no spark traces or similar marks on the power plug.
26、When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.0 Safe environment should be secured during servicing.When you perform repairs, please pay attention to
27、static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely. 2. AdjustmentsTo keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.Adjustments
28、should be performed in accordance with the procedures/instructions described in this manual.4. CleaningFor parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.3. Lubri
29、cants, Glues, and Replacement partsUse grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied.5. Shipping mode and Shipping screwsTo protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should
30、 be installed before shipment. Please be sure to follow this method especially if it is specified in this manual. CDJ-200556785678CDFABE CONTENTS 1. SPECIFICATIONS.62. EXPLODED VIEWS AND PARTS LIST.82.1 PACKING SECTION.82.2 EXTERIOR SECTION .102.3 CONTROL PANEL SECTION.122.4 SLOT-IN MECHANISM SECTIO
31、N.143. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM .163.1 BLOCK DIAGRAM.163.2 OVERALL WIRING DIAGRAM .183.3 MAIN ASSY (1/2).203.4 MAIN ASSY (2/2).223.5 RLYB ASSY .233.6 DISP, KSWB, INDB, SLDB, JLED and JOGB ASSYS.243.7 JACK ASSY.263.8 ACIN, TRNS, SLMB, SECB and REGB ASSYS.283.9 VOLTAGES.303.10 WAVEFORMS.324
32、. PCB CONNECTION DIAGRAM.344.1 JACK ASSY.354.2 MAIN and RLYB ASSYS.364.3 DISP, KSWB, INDB, SLDB, JLED and JOGB ASSYS.384.4 ACIN, TRNS, SLMB, SECB and REGB ASSYS.425. PCB PARTS LIST.466. ADJUSTMENT .507. GENERAL INFORMATION .517.1 DIAGNOSIS.517.1.1 SERVICE MODE.517.1.2 POWER ON SEQUENCE .587.1.3 DISA
33、SSEMBLY .597.2 PARTS .647.2.1 IC.647.2.2 FL.768. PANEL FACILITIES .77 CDJ-200612341234CDFABE 1. SPECIFICATIONS KUCXJ type1. GeneralSystem.Compact disc digital audio systemPower requirements.AC 120 V, 60 HzPower consumption.14 WOperating temperature.+5C +35C (+41F +95F)Operating humidity.5 % 85 %(The
34、re should be no condensation of moisture.)Weight.3.2 kg (7.1 lb)Dimensions.216 (W) 292 (D) 99.5 (H) mm8 1/2 (W) 11 1/2 (D) 3 15/16 (H) in2. Audio sectionFrequency response.4 Hz 20 kHzSignal-to-noise ratio.110 dB or more (JEITA)Distortion. .0.006 % (JEITA)3. Accessories Operating instructions.1 Power
35、 cord.1 Audio cable. 1 Control cable.1 Forced eject pin (housed in a groove in the bottom panel). 1 Limited warranty.1NOTE:Specifications and design are subject to possible modificationwith-out notice. WYXJ type1. GeneralSystem. Compact disc digital audio systemPower requirements . AC 220-240 V, 50/
36、60 HzPower consumption . 16 WOperating temperature . +5C +35COperating humidity . 5 % 85 %(There should be no condensation of moisture.)Weight . 3.2 kgDimensions . 216 (W) x 292 (D) x 99.5 (H) mm2. Audio sectionFrequency response. 4 Hz 20 kHzSignal-to-noise ratio . 110 dB or more (JEITA)Distortion .
37、 0.006 % (JEITA)3. Accessories Operating instructions . 1 Power cord . 1 Audio cable . 1 Control cable . 1 Forced eject pin (housed in a groove in the bottom panel). 1NOTE:Specifications and design are subject to possible modificationwith-out notice. RLTXJ, RFXJ types 1. GeneralSystem. Compact disc
38、digital audio systemPower requirements . AC 110-120 V/220-240 V, 50/60 HzPower consumption . 16 WFor Taiwan: 17 WOperating temperature . +5C +35COperating humidity . 5 % 85 %(There should be no condensation of moisture.)Weight .3.2 kgDimensions . 216 (W) x 292 (D) x 99.5 (H) mm2. Audio sectionFreque
39、ncy response. 4 Hz 20 kHzSignal-to-noise ratio . 110 dB or more (JEITA)Distortion . 0.006 % (JEITA)3. Accessories Operating instructions . 1 Power cord . 1 Audio cable . 1 Control cable . 1 Forced eject pin (housed in a groove in the bottom panel). 1NOTE:Specifications and design are subject to poss
40、ible modificationwith-out notice.Voltage selector (RLTXJ, RFXJ types only) You can find the voltage selector switch on the bottom plate of the unit.The factory setting for the voltage selector is 220 240 V.Please set it to the correct voltage for your country or region. For Taiwan, please set to 110
41、 120 V before using.Before changing the voltage, disconnect the AC power cord.Use a medium size screwdriver to change the voltage selector switch.110-120V220-240V CDJ-200756785678CDFABEForced eject pin(housed in a groove in the bottom panel)(DEX1008)Power cord(KUCXJ : ADG7021)(RLTXJ : ADG1154)(WYXJ
42、: ADG1154)(RFXJ: ADG7097)AccessoriesAudio cable(VDE1064 or XDE3045)L= 1.5mControl cable(ADE7108 or XDE3063)L= 1 m CDJ-200812341234CDFABE 2. EXPLODED VIEWS AND PARTS LIST 2.1 PACKING SECTIONParts marked by NSP are generally unavailable because they are not in our Master Spare Parts List.The mark foun
43、d on some component parts indicates the importance of the safety factor of the part.Therefore, when replacing, be sure to use parts of identical designation.Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this man
44、ual.(In the case of no amount instructions, apply as you think it appropriate.)NOTES:10129411138532176KUCXJOnly CDJ-200956785678CDFABE (1) PACKING SECTION PARTS LIST(2) CONTRAST TABLE CDJ-200/KUCXJ, RLTXJ, WYXJ and RFXJ are constructed the same except for the following: Mark No.DescriptionPart No. 1
45、Power CordSee Contrast table (2)2Audio CableVDE1064 or XDE3045 3Control CableADE7108 or XDE3063 4Forced Eject PinDEX1008 5Operating InstructionsSee Contrast table (2) NSP 6Limited WarrantySee Contrast table (2) NSP 7User SeatDRM1262 NSP 8Polyethylene BagAHG7117 (0.06 x 230 x 340) 9Packing SheetAHG70
46、15 10Pad ADHA1638 11Pad BDHA1639 12Pad CDHA1640 13Packing CaseSee Contrast table (2) MarkNo.Symbol and Description CDJ-200/KUCXJCDJ-200/RLTXJCDJ-200/WYXJCDJ-200/RFXJ 1Power CordADG7021ADG1154ADG1154ADG70975Operating InstructionsDRB1377DRB1378DRB1376DRB1378NSP6Limited WarrantyARY7043Not usedNot usedN
47、ot used13 Packing CaseDHG2495DHG2496DHG2494DHG2500 CDJ-2001012341234CDFABE 2.2 EXTERIOR SECTIONAALEDGGFBFHJKJKICLMIHMBCDECONTACT SIDENON-CONTACT SIDEAKINJMBLRefer to2.3 CONTROL PANEL SECTION.Refer to2.4 SLOT-IN MECHANISM SECTION.23404021404141223132254018143412861629292913292727273021241414127192619
48、41412441424141418323439105314414141154033201794384037114173536WYXJ OnlyRLTXJ, RFXJ Only CDJ-2001156785678CDFABE (1) EXTERIOR SECTION PARTS LIST(2) CONTRAST TABLE CDJ-200/KUCXJ, RLTXJ, WYXJ and RFXJ are constructed the same except for the following: Mark No.DescriptionPart No. 1MAIN AssyDWG1587 2RLYB
49、 AssyDWX2429 3JACK AssyDWX2433 4ACIN AssySee Contrast table (2) 5TRNS AssySee Contrast table (2) 6SLMB AssyDWS1355 7SECB AssyDWR1394 8REGB AssyDWR1393 9Fuse (FU11)See Contrast table (2) 10Power Transformer (T22)See Contrast table (2) 1124P Flexible CableDDD1275 1232P Flexible CableDDD1276 1324P Flex
50、ible CableDDD1278 149P Flexible CableDDD1279 15Earth Lead Unit/300VDDF1032 16Connector AssyPF03PP-B17 17Power ButtonDAC2254 NSP 18Silicone Sheet D5 LDEB1456 19InsulatorDEC2250 20ProtectorDEC2808 21PU CautionDEC2856 22PCB StayDNH2640 23HeatsinkDNH2641 24Trans. PlateDNH2670 25Card SpacerDNK2769 NSP 26