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1、PIONEER CORPORATION4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC.P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.PIONEER EUROPE NVHaven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD.253 Alexandra Road, #04-01, Singapore 159936C
2、PIONEER CORPORATION 2002K-ZZA. JULY 2002 Printed in JapanORDER NO.CRT2873FM MODULATORCD-V61FM EServiceManualCD-V61FM/ECONTENTS1. SPECIFICATIONS.32. EXPLODED VIEWS AND PARTS LIST.43. SCHEMATIC DIAGRAM .64. PCB CONNECTION DIAGRAM.85. ELECTRICAL PARTS LIST .106. ADJUSTMENT.127. GENERAL INFORMATION .157
3、.1 IC .158. OPERATIONS.15For details, refer to Important symbols for good services. RadioFans.CN 收音机爱 好者资料库212341234FEDCBACD-V61FM/E Important symbols for good services In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely.When you find the p
4、rocedures bearing any of the symbols, be sure to fulfill them:2. AdjustmentsTo keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performe
5、d.3. CleaningFor optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning,proper cleaning should be performed to restore their performances. 5. Lubricants, glues, and replacement partsAppropriately applying grease or glue can maintain the p
6、roduct performances. But improper lubrication or applying glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply theprescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones
7、 should be used.4. Shipping mode and shipping screwsTo protect the product from damages or failures that may be caused during transit, the shipping mode should be set orthe shipping screws should be installed before shipping out in accordance with this manual, if necessary.1. Product safetyYou shoul
8、d conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual. SAFETY INFORMATIONCAUTIONThis service manual is intended for qualified service technicians;
9、it is not meant for the casual do-it-yourselfer.Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repaircomplex products such as those covered by this manual.Improperly performed repairs can adversely affect the safety and reliability of
10、the product and may void the warranty.If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do soand refer the repair to a qualified service technician.WARNINGThis product contains lead in solder and certain electrical parts contain chemica
11、ls which are known to the state ofCalifornia to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 - Proposition 65RadioFans.CN 收音机爱 好者资料库35678FEDCBA5678CD-V61FM/EPower source . 14.4 V DC (10.8 15.1 V allowable)Max. current consumption . 200 mABackup current
12、 . 0 mAWeight . 220 gDimensions . 89 (W) 25 (H) 64 (D) mmFM modulator usable frequency . 88.1/88.3/88.5/88.7/88.9/89.1/89.3/89.5/89.7/89.9 MHzNote:Specifications and the design are subject to possiblemodification without notice due to improvements.1. SPECIFICATIONS412341234FEDCBACD-V61FM/E2. EXPLODE
13、D VIEWS AND PARTS LIST2.1 PACKING*1 Polyethylene BagCEG10232 Cord AssyCZD53563 CordCZD53574 Air Cushioned BagCZE30745 CartonCZH51606 Contain BoxCZH51617 Magic Tape(Rough)CZN54438 Magic Tape(Soft)CZN54449 Owners ManualCZR3094(English, Spanish, German, French, Italian,Dutch, Traditional chinese)Mark N
14、o. DescriptionPart No.Mark No. DescriptionPart No.- PACKING SECTION PARTS LISTNOTE:- Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.- Screws adjacent to mark on the product are used for disassembly.- For the applying amount of lubricants or glue, fo
15、llow the instructions in this manual.( In the case of no amount instructions, apply as you think it appropriate.)55678FEDCBA5678CD-V61FM/E2.2 EXTERIOR1 ModulatorCZX50282 ScrewBSZ30P050FMC3 Antenna CordCZD53584 Antenna CordCZD53595 ChassisCZN54486 HolderCZN54497 Terminal(EP1)CKF10648 Connector(CN403)
16、CKM10779 Antenna Jack(CN491)CKX101010 Antenna Jack(CN492)CKX101011 Pin Jack(J751)CZK306512 ScrewPPZ26P080S-13 Top Case AssyCZX503914 ScrewISS30P060FMC15 ScrewPMZ30P080FNNMark No. DescriptionPart No.Mark No. DescriptionPart No.- EXTERIOR SECTION PARTS LIST61mHPRE-EMPHASIS SELECTORCZS305112341234FEDCB
17、ACD-V61FM/E3. SCHEMATIC DIAGRAM3.1 PCB UNITNote: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTSLIST”.A7MODULATOR LEVEL ROTARY SWITCHCZS3050CZS3050FREQUENCY SWITCHING ROTARY SWITCHPIC16C505T-04/SL5678FEDCBA5678CD-V61FM/EAAPCB UNIT8AAPCB UNITSIDE
18、AFREQUENCY SWITCHINGROTARY SWITCHMODULATOR LEVELROTARY SWITCHPRE-EMPHASISSELECTORIC, QIC402IC401IC403IC404IC751ADJL471VR405VR40812341234FEDCBACD-V61FM/ENOTE FOR PCB DIA-GRAMS1. The parts mounted onthis PCB include allnecessary parts forseveral destination.For further informa-tion for respectivedesti
19、nations, be sureto check with theschematic diagram.2. Viewpoint of PCB dia-gramsCapacitorConnectorP.C.BoardChip PartSIDE ASIDE B4. PCB CONNECTION DIAGRAM4.1 PCB UNIT9AAPCB UNITSIDE BIC, QIC601Q491Q451Q353Q182Q351Q352Q1815678FEDCBA5678CD-V61FM/E1012341234FEDCBACD-V61FM/ER353RS1/16S104JR354RS1/16S104J
20、R401RS1/16S184JR402RS1/16S184JR403RS1/16S223JR404RS1/16S223JR405RS1/16S273JR406RS1/16S621JR407RS1/16S621JR408RS1/16S223JR409RS1/16S473JR410RS1/16S101JR411RS1/16S101JR413RS1/16S563JR416RS1/16S563JR417RS1/16S104JR418RS1/16S104JR419RS1/16S102JR420RS1/16S824JR424RS1/16S222JR425RS1/16S102JR428RS1/16S391J
21、R429RS1/16S820JR430RS1/16S330JR431RS1/16S182JR432RS1/16S820JR444RS1/16S103JR447RS1/16S102JR448RS1/16S103JR449RS1/16S103JR451RS1/16S681JR466RS1/16S103JR471RS1/16S103JR472RS1/16S560JR473RS1/16S101JR474RS1/16S101JR475RS1/16S101JR491RS1/16S472JR492RS1/16S103JR601RS1/16S472JR602RS1/16S472JR603RS1/16S472J
22、R604RS1/16S472JR605RS1/16S472JR606RS1/16S472JR607RS1/16S472JR608RS1/16S472JR751RS1/16S101JR752RS1/16S223JR753RS1/16S102JR754RS1/16S102JR755RS1/16S223JR756RS1/16S101J5. ELECTRICAL PARTS LISTNOTE:- Parts whose parts numbers are omitted are subject to being not supplied.- The part numbers shown below i
23、ndicate chip components.Chip ResistorRS1/_S_J,RS1/_S_JChip Capacitor (except for CQS.)CKS., CCS., CSZS.Unit Number : CZX5029Unit Name: PCB UnitMISCELLANEOUSIC401ICBH1414KIC402ICNJM062VIC403ICTC4W66FUIC404ICTC4W66FUIC601ICPIC16C505T-04/SLIC751ICTA2050FQ181Transistor2SB1260Q182Transistor2SD1664Q351Tra
24、nsistorDTC323TKQ352TransistorDTC323TKQ353TransistorDTA114EKQ451Transistor2SD1664Q491Transistor2SC4081D181Diode1SR154-400D182DiodeUDZS10(B)D401DiodeMA338D402Diode1SS380D403Diode1SS380D404Diode1SS380D405Diode1SS380D451DiodeUDZS5R6(B)D471DiodeMA153D491Diode1SS355D750DiodeUDZS5R6(B)D751DiodeUDZS5R6(B)D7
25、52DiodeUDZS5R6(B)D753DiodeUDZS5R6(B)L181Choke Coil 1mHCZT3095L401CoilCZT3096L402CoilCZT3096L403CoilCZT3097L404CoilCZT3096L405CoilCZT3096L471Variable CoilCZT3098RY491RelayCZS3049X451Crystal Resonator 7.6MHzCZS3052SW401Switch(FREQUENCY SWITCHING)CZS3050SW402Switch(MODULATOR LEVEL)CZS3050SW403Slide Swi
26、tch(PRE-EMPHASIS SELECTOR) CZS3051VR405Semi-fixed 1k(B)CCP1442VR408Semi-fixed 22k(B)CCP1450RESISTORSR181RS1/10S153JR182RS1/10S152JR183RS1/10S681JR351RS1/16S102JR352RS1/16S102J=Circuit Symbol and No.=Part NamePart No.-=Circuit Symbol and No.=Part NamePart No.-A115678FEDCBA5678CD-V61FM/ECAPACITORSC181
27、1000F/25VCZC5168C182CKSRYB103K50C183CKSRYB103K50C184CEV101M16C185CEV101M16C351CKSRYB105K10C352CKSRYB105K10C401CKSRYB104K16C402CKSRYB104K16C403CCSRCH331J50C404CCSRCH331J50C405CKSRYB103K50C406CKSRYB103K50C407CKSRYB103K50C408CKSRYB103K50C409CKSRYB103K50C410CKSRYB103K50C411CKSRYB103K50C412CKSRYB103K50C4
28、13CKSRYB103K50C414CKSRYB103K50C415CKSRYB105K10C416CKSRYB105K10C417CKSRYB103K50C418CEV101M16C419CKSRYB103K50C420CCSRCH220J50C421CCSRCH220J50C422CKSRYB105K10C423CKSRYB474K10C424CCSRCH331J50C425CSZS100M10C426CKSRYB103K50C427CEV4R7M35C429CKSRYB474K10C430CCSRCH471J50C431CCSRCH820J50C433CCSRCH150J50C434CC
29、SRCH330J50C435CCSRCH180J50C436CCSRCH271J50C437CKSRYB103K50C438CKSQYB105K16C439CKSRYB103K50C440CKSRYB103K50C441CCSRCH101J50C442CCSRCH680J50C443CCSRCH121J50C444CCSRCH121J50C445CCSRCH221J50C446CCSRCH221J50C447CKSQYB154K25C448CKSQYB154K25C451CKSRYB105K10C452CKSRYB103K50C453CEV101M16C455CKSRYB103K50C456C
30、EV101M16C457CKSRYB104K16C458CKSRYB104K16C462CKSRYB103K50C463CKSRYB103K50C471CKSRYB103K50C472CKSRYB472K50C473CKSRYB103K50C491CEV101M16C761CEV1R0M50C762CEV1R0M50C763CEV100M16C764CEV220M16C765CEV1R0M50C766CEV1R0M50=Circuit Symbol and No.=Part NamePart No.-=Circuit Symbol and No.=Part NamePart No.-12123
31、41234FEDCBACD-V61FM/E6. ADJUSTMENT- ADJUSTMENT POINT, TEST POINTVR405L471VR408IC401TP402TP492TP183TP451TP752TP751135678FEDCBA5678CD-V61FM/EDigital multi-meterNo.ItemModeInput signals (input test pin, standard, or other measuring conditions)Output signals (measuring test pin, waveforms)Measuring devi
32、cesStandard (or other notes)Parts to adjustModulator adjust-ment and inspection1Preparation for adjustment and inspection400Hz, 1Vrms, SIN audio input to J751, TP751, TP752Modulator PWSW ONFrequency 89.1MHz(Rotary switch : 5)Modulator level +6(Rotary switch : 9)The following adjustments and inspecti
33、ons are performed in the above mode unless something is specified.Also, 1Vrms = 0dB.2Check of power supply voltageTP183 DCTP451 DC9.0 1.0V5.0 0.3V3Check of input signalsTP751 SINTP752 SINOscilloscopeA : 2.8V 70mV419kHz filter checkAudio input L/R, 19kHz, SINIC401 40PINIC401 16PINOscilloscopeA : 100m
34、Vp-p or less5PLL lock adjustmentAudio input OFFTP402 DCDigital multi-meter 4.0 0.2VDCFrequency 89.1MHz 10kHzL471AMinimum2.8VA1412341234FEDCBACD-V61FM/E6Stereo pilot checkAudio input OFFTP492 Stereo receiver or demodulatorSpectrum analyzerStereo receiver or demodulatorSpectrum analyzer7.5 1.5kHz(A ;
35、14.0 1.5dB)value for reference135 10kHz(A ; 135 10kHz)value for reference7Adjustment of modulation levelAudio input 1Vrms, 400HzTP492VR4088Adjustment of RF output levelAudio input OFFTP492 Spectrum analyzer or high-frequency electronic voltmeter + counter60 3dBV75-ohm terminalFrequency89.1MHz 10kHzV
36、R40540mVp-pValue for reference19kHz 19kHzAAANo.ItemModeInput signals (input test pin, standard, or other measuring conditions)Output signals (measuring test pin, waveforms)Measuring devicesStandard (or other notes)Parts to adjustOscilloscope155678FEDCBA5678CD-V61FM/E- Pin Function (PIC16C505T-04/SL)
37、Pin No.Pin NameI/OFunction and Operation1VDDPositive supply for logic and I/O pins2RB5/OSC1/CLKINI/OBi-directional I/O port/oscillator crystal input/external clock source input3RB4/OSC2/CLKOUTI/OBi-directional I/O port/oscillator crystal output4RB3/mclr/VPPIInput port/master clear (reset) input/prog
38、ramming voltage input5RC5/T0CKII/OBi-directional I/O port6-10RC4-0I/OBi-directional I/O port11RB2I/OBi-directional I/O port12RB1I/OBi-directional I/O port/ serial programming clock13RB0I/OBi-directional I/O port/ serial programming data14VSSGround reference for logic and I/O pins*PIC16C505T-04/SL178
39、148. OPERATIONS7. GENERAL INFORMATION7.1 IC1 This product2 Left (White)3 Right (Red)4 Power switch (cable: 2 m)5 Red(ACC)To electric terminal controlled by ignition switch (12 V DC)ON/OFF.Do not connect this lead to power source terminals towhich power is continuously supplied. If the lead isconnect
40、ed to such terminals, the battery may be drained.6 Fuse holder7 Black (ground)To vehicle (metal) body.8 Antenna output (1.5 m)9 Antenna input (1.5 m)0 RCA cable (supplied, 6 m)! To audio outputs Car antenna plug# Car stereo with FM tuner$ Pioneer overhead monitor% Pioneer source DVD player (stand-al
41、one mode) Pioneer TV tuner& Pioneer DVD player (stand-alone mode)* Velcro tape( Floor mat) Frequency switching rotary switch You can switch the FM band frequency received by your carradio. Set it to a frequency that is not used by an FM radiobroadcast station in your area. If there is interference,
42、use astandard tip screwdriver or other instrument to turn theswitch clockwise or counterclockwise to select anotherfrequency. Modulator level rotary switch You can adjust volume level. At the time of purchase, theswitch is set to 4. If you think the volume level is too low tolisten to FM broadcasts
43、on your car radio, use a standard tipscrewdriver or other instrument to turn the switchclockwise. If you think the volume level is too high or thereis distortion, turn the switch counterclockwise. The higherthe setting number, the higher the volume level. Pre-emphasis selector Normally, set the pre-
44、emphasis selector to “2”. (The initialsetting is “2”.) If you feel the treble is insufficient, switch the selector to “3”with the tip of a pen or other pointed instrument to boostthe treble slightly. If you feel the treble is too strong and the sound becomesdistorted, either return the selector to “2” or switch it to “1”. ICs marked by * are MOS type.Be careful in handling them because they are veryliable to be damaged by electrostatic induction.1612341234FEDCBACD-V61FM/EFig. 1Fig. 2Fig. 3Fig. 4Fig. 52!098#3$%145672!098#3$14567&2!098#3145671(*)1