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1、DBS-6.9SERVICE MANUALSERVICE MANUALBLU-RAY DISC PLAYERBlack modelMODEL DBS-6.9120V AC, 60HzBCDDRef. No. 4116Oct, 2008RC-731DVSAFETY-RELATED COMPONENT WARNING!COMPONENTS IDENTIFIED BY MARK ON THESCHEMATIC DIAGRAM AND IN THE PARTS LIST ARECRITICAL FOR RISK OF FIRE AND ELECTRIC SHOCK.REPLACE THESE COMP
2、ONENTS WITH ONKYOPARTS WHOSE PART NUMBERS APPEAR AS SHOWNIN THIS MANUAL.MAKE LEAKAGE-CURRENT OR RESISTANCEMEASUREMENTS TO DETERMINE THAT EXPOSEDPARTS ARE ACCEPTABLY INSULATED FROM THESUPPLY CIRCUIT BEFORE RETURNING THEAPPLIANCE TO THE CUSTOMER.RadioFans.CN 收音机爱 好者资料库TABLE OF CONTENTSSpecifications .
3、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1-1Laser Beam Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4、1-2-1Important Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3-1Standard Notes for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5、 . . . . . . .1-4-1Cabinet Disassembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5-1How to Initialize the BLU-RAY Disc Player . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6、 . . . . . . . . .1-6-1Firmware Renewal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7-1Block Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7、 . . . . . . . . . . . . . . . . . . .1-8-1Schematic Diagrams / CBA and Test Points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9-1Exploded Views. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8、 . . . . . . . . . . . . . . . . . . . . . . .1-10-1Mechanical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11-1Electrical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12-1Manufactured under license from Dolby Laboratories. Dolby and the double-D symbol are trademarks of Dolby Laboratories.RadioFans.CN 收音机爱 好者资料库1-1-1E5H55SPSPECIFICATIONS1-2-1B1.5NLSPLASER BEAM SAFETY PRECAUTIONSThis BD play
10、er uses a pickup that emits a laser beam.The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the laser beam.CAUTION: Use of controls and
11、 adjustments, or doing procedures other than those specified herein, may result in hazardous radiation exposure.Location: Inside Top of BD mechanism.Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin.Drive Mechanism AssemblyLaser Beam RadiationLaser
12、 PickupTurntable1-3-1B1N_ISPIMPORTANT SAFETY PRECAUTIONSProduct Safety NoticeSome electrical and mechanical parts have special safety-related characteristics which are often not evident from visual inspection, nor can the protection they give necessarily be obtained by replacing them with components
13、 rated for higher voltage, wattage, etc. Parts that have special safety characteristics are identified by a # on schematics and in parts lists. Use of a substitute replacement that does not have the same safety characteristics as the recommended replacement part might create shock, fire, and/or othe
14、r hazards. The Products Safety is under review continuously and new instructions are issued whenever appropriate. Prior to shipment from the factory, our products are carefully inspected to confirm with the recognized product safety and electrical codes of the countries in which they are to be sold.
15、 However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced.Precautions during ServicingA. Parts identified by the # symbol are critical for safety. Replace only with part number specified.B. In addition to safety, other
16、 parts and assemblies are specified for conformance with regulations applying to spurious radiation. These must also be replaced only with specified replacements. Examples: RF converters, RF cables, noise blocking capacitors, and noise blocking filters, etc.C. Use specified internal wiring. Note esp
17、ecially:1) Wires covered with PVC tubing2) Double insulated wires3) High voltage leadsD. Use specified insulating materials for hazardous live parts. Note especially:1) Insulation tape2) PVC tubing 3) Spacers4) Insulators for transistorsE. When replacing AC primary side components (transformers, pow
18、er cord, etc.), wrap ends of wires securely about the terminals before soldering.F.Observe that the wires do not contact heat producing parts (heat sinks, oxide metal film resistors, fusible resistors, etc.).G. Check that replaced wires do not contact sharp edges or pointed parts.H. When a power cor
19、d has been replaced, check that 5 - 6 kg of force in any direction will not loosen it.I.Also check areas surrounding repaired locations.J.Be careful that foreign objects (screws, solder droplets, etc.) do not remain inside the set.K. When connecting or disconnecting the internal connectors, first, d
20、isconnect the AC plug from the AC outlet.1-3-2B1N_ISPSafety Check after ServicingExamine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and wires have been returned to their original positions. Afterwards, do the following tests and confirm the sp
21、ecified values to verify compliance with safety standards.1. Clearance DistanceWhen replacing primary circuit components, confirm specified clearance distance (d) and (d) between soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1)Table 1: Ratings for selected areaN
22、ote:This table is unofficial and for reference only. Be sure to confirm the precise values.2. Leakage Current TestConfirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and externally exposed accessible parts (RF terminals, antenna terminals, video and audi
23、o input and output terminals, microphone jacks, earphone jacks, etc.) is lower than or equal to the specified value in the table below.Measuring Method (Power ON):Insert load Z between B (earth ground, power cord plug prongs) and exposed accessible parts. Use an AC voltmeter to measure across the te
24、rminals of load Z. See Fig. 2 and the following table.Table 2: Leakage current ratings for selected areasNote:This table is unofficial and for reference only. Be sure to confirm the precise values.AC Line VoltageClearance Distance (d), (d)120 V 3.2 mm (0.126 inches)AC Line VoltageLoad ZLeakage Curre
25、nt (i)Earth Ground (B) to:120 V0.15 F CAP. & 1.5 k RES. Connected in paralleli 0.5 mA PeakExposed accessible partsChassis or Secondary ConductorPrimary Circuit Fig. 1ddAC Voltmeter (High Impedance)Exposed Accessible PartBEarth Ground Power Cord Plug ProngsZFig. 21-4-1BDN_SNSTANDARD NOTES FOR SERVICI
26、NGCircuit Board Indications1.The output pin of the 3 pin Regulator ICs is indicated as shown.2.For other ICs, pin 1 and every fifth pin are indicated as shown.3.The 1st pin of every male connector is indicated as shown.Instructions for Connectors1.When you connect or disconnect the FFC (Flexible Foi
27、l Connector) cable, be sure to first disconnect the AC cord.2.FFC (Flexible Foil Connector) cable should be inserted parallel into the connector, not at an angle.Pb (Lead) Free SolderWhen soldering, be sure to use the Pb free solder.How to Remove / Install Flat Pack-IC1. RemovalWith Hot-Air Flat Pac
28、k-IC Desoldering Machine:1.Prepare the hot-air flat pack-IC desoldering machine, then apply hot air to the Flat Pack-IC (about 5 to 6 seconds). (Fig. S-1-1)2.Remove the flat pack-IC with tweezers while applying the hot air.3.Bottom of the flat pack-IC is fixed with glue to the CBA; when removing ent
29、ire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)4.Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)CAUTION:1.The Flat Pack-IC shape may differ by models. Use an appropriate hot-air flat pack-IC de
30、soldering machine, whose shape matches that of the Flat Pack-IC.2.Do not supply hot air to the chip parts around the flat pack-IC for over 6 seconds because damage to the chip parts may occur. Put masking tape around the flat pack-IC to protect other parts from damage. (Fig. S-1-2)Top ViewOutInBotto
31、m ViewInput510Pin 1Pin 1FFC CableConnectorCBA* Be careful to avoid a short circuit.Fig. S-1-11-4-2BDN_SN3.The flat pack-IC on the CBA is affixed with glue, so be careful not to break or damage the foil of each pin or the solder lands under the IC when removing it.With Soldering Iron:1.Using desolder
32、ing braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)2.Lift each lead of the flat pack-IC upward one by one, using a sharp pin or wire to which solder will not adhere (iron wir
33、e). When heating the pins, use a fine tip soldering iron or a hot air desoldering machine. (Fig. S-1-4)3.Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted
34、). (Fig. S-1-6)4.Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)Hot-airFlat Pack-ICDesolderingMachineCBAFlat Pack-ICTweezersMasking TapeFig. S-1-2Flat Pack-ICDesoldering BraidSoldering IronFig. S-1-3Fine TipSoldering IronSharpPinFig. S-1-41-4-3BDN_SNWith Iron Wire:1.Using desolder
35、ing braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)2.Affix the wire to a workbench or solid mounting point, as shown in Fig. S-1-5.3.While heating the pins using a fine tip s
36、oldering iron or hot air blower, pull up the wire as the solder melts so as to lift the IC leads from the CBA contact pads as shown in Fig. S-1-5.4.Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC an
37、d heat up. Then remove (glue will be melted). (Fig. S-1-6)5.Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)Note: When using a soldering iron, care must be taken to ensure that the flat pack-IC is not being held by glue. When the flat pack-IC is removed from the CBA, handle it gent
38、ly because it may be damaged if force is applied.2. Installation1.Using desoldering braid, remove the solder from the foil of each pin of the flat pack-IC on the CBA so you can install a replacement flat pack-IC more easily.2.The “” mark on the flat pack-IC indicates pin 1. (See Fig. S-1-7.) Be sure
39、 this mark matches the 1 on the PCB when positioning for installation. Then presolder the four corners of the flat pack-IC. (See Fig. S-1-8.)3.Solder all pins of the flat pack-IC. Be sure that none of the pins have solder bridges.To Solid Mounting PointSoldering IronIron WireorHot Air BlowerFig. S-1
40、-5Fine TipSoldering IronCBAFlat Pack-ICTweezersFig. S-1-6Example :Pin 1 of the Flat Pack-ICis indicated by a mark.Fig. S-1-7PresolderCBAFlat Pack-ICFig. S-1-81-4-4BDN_SNInstructions for Handling Semi-conductorsElectrostatic breakdown of the semi-conductors may occur due to a potential difference cau
41、sed by electrostatic charge during unpacking or repair work.1. Ground for Human BodyBe sure to wear a grounding band (1 M) that is properly grounded to remove any static electricity that may be charged on the body.2. Ground for WorkbenchBe sure to place a conductive sheet or copper plate with proper
42、 grounding (1 M) on the workbench or other surface, where the semi-conductors are to be placed. Because the static electricity charge on clothing will not escape through the body grounding band, be careful to avoid contacting semi-conductors with your clothing.CBAGrounding BandConductive Sheet orCop
43、per Plate1M1MCBA1-5-1E5H50DCCABINET DISASSEMBLY INSTRUCTIONS1. Disassembly FlowchartThis flowchart indicates the disassembly steps to gain access to item(s) to be serviced. When reassembling, follow the steps in reverse order. Bend, route, and dress the cables as they were originally.2. Disassembly
44、MethodNote:(1) Identification (location) No. of parts in the figures(2) Name of the part(3) Figure Number for reference(4) Identification of parts to be removed, unhooked, unlocked, released, unplugged, unclamped, or desoldered. P = Spring, L = Locking Tab, S = Screw, CN = Connector* = Unhook, Unloc
45、k, Release, Unplug, or Desoldere.g. 2(S-2) = two Screws (S-2), 2(L-2) = two Locking Tabs (L-2)(5) Refer to “Reference Notes.”Reference Notes1.CAUTION 1: Locking Tabs (L-1) and (L-2) are fragile. Be careful not to break them. 2.The FE Main CBA & BD Mechanism Assembly is adjusted as a unit at factory.
46、 Therefore, do not disassemble it. Replace the FE Main CBA & BD Mechanism Assembly as a unit.ID/Loc. No.PartRemovalFig. No.Remove/*Unhook/Unlock/Release/Unplug/DesolderNote1Top CoverD1 6(S-1)-2Front AssemblyD2*5(L-1), *3(L-2), (S-2), *CN200113Front CBAD2 4(S-3), *CN3001-4Power SW CBAD2 (S-4), PCB Co
47、ver-5FE Main CBA & BD Mechanism AssemblyD34(S-5), *CN2601, *CN640126BE Main CBA UnitD3(S-6), (S-7), *CN7001, *CN7401, *CN7602, Locking Card Spacers-7Power Supply CBAD44(S-8), (S-9), 2(S-10), *CN2600, Power PCB Holder-8Rear PanelD53(S-11), 4(S-12), *CN2004-9Motor DC FanD5 2(S-13)-10AV CBAD5 5(S-14),
48、(S-15)-11SD CBAD52(S-16), (S-17),SD Card Holder-4 Power SW CBA2 Front Assembly1 Top Cover7 Power Supply CBA6 BE Main CBA Unit8 Rear Panel9 Motor DC Fan12 Front Bracket R13 BE PCB HolderAssembly5 FE Main CBA & BD Mechanism Assembly10 AV CBA3 Front CBA11 SD CBA12Front Bracket RD5 (S-18)-13BE PCB Holde
49、r AssemblyD5 (S-19)-(1)(2)(3)(4)(5)ID/Loc. No.PartRemovalFig. No.Remove/*Unhook/Unlock/Release/Unplug/DesolderNote1-5-2E5H50DC1 Top Cover(S-1)(S-1)(S-1)Fig. D13 Front CBA2 Front Assembly(S-3)(S-4)CN2001PCB Cover(L-1)(L-1)(L-1)(L-2)CN3001Wire4 Power SWCBA(S-2)Fig. D26 BE Main CBAUnit5 FE Main CBA& BD
50、Mechanism AssemblyCN7001CN7401CN2601CN7602CN6401(S-6)(S-7)Locking Card Spacers(S-5)Fig. D3Fig. D47 Power Supply CBA(S-9)CN2600Power PCBHolder(S-10)(S-8)(S-8)(S-8)1-5-3E5H50DC3. How to Eject Manually1.Remove the Top Cover.2.Insert a screwdriver, etc. into the Hole A straightly so that the Portion A i