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1、 DVD PLAYER 2003MODELDD-6040ManualServiceMITSUBISHI ELECTRICTABLE OF CONTENTSSPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1-1LASER BEAM SAFETY PRECAUTIONS. . . . . . . . . . . . . . . . .
2、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2-1IMPORTANT SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3-1STANDARD NOTES FOR SERVICING. . . . . . . . . . . . . . . . . . . . . . . . . .
3、. . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4-1OPERATING CONTROLS AND FUNCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5-1CABINET DISASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4、 . . . . . . . . . . . . . . . .1-6-1BLOCK DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7-1SCHEMATIC DIAGRAMS / CBAS AND TEST POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5、 . . . . . . . . . .1-8-1WAVEFORMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9-1WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6、. . . . . . . . . . . . . . . . . . . .1-10-1FIRMWARE RENEWAL MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11-1SYSTEM CONTROL TIMING CHARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7、. . . . . . . . . . . . . .1-12-1IC PIN FUNCTION DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-13-1LEAD IDENTIFICATIO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8、 . . . . . . . . . . . . . . .1-14-1EXPLODED VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-15-1PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9、 . . . . . . . . . . . . . . . . . . . . . . . . . .1-15-2.IMITSUBISHI DIGITAL ELECTRONICS AMERICA, INC.9351 Jeronimo Road, Irvine, CA 92618-1904Copyright 2003 Mitsubishi Digital Electronics America, Inc.All Rights ReservedRadioFans.CN 收音机爱 好者资料库Manufactured under license from Dolby Laboratories. Do
10、lby and the double-D symbol are trademarks of Dolby Laboratories. RadioFans.CN 收音机爱 好者资料库1-1-1E5731SPSPECIFICATIONSNOTES:1. All Items are measured without pre-emphasis unless otherwise specified.2. Power supply : AC120 V 60 Hz3. Load imp. : 100 K ohm4. Room ambient : 5 C 40 CITEMCONDITIONSUNITNOMINA
11、LLIMIT1. Video Output75 ohm load Vpp1.0 0.12. Optical Digital OutdBm-183. Audio (PCM) 3-1. Output Level1kHz 0dBVrms2.0 3-2. S/NdB120 3-3. Freq. Response DVDfs=48kHz 2022kHzdB 0.5 CDfs=44.1kHz 2020 kHzdB 0.5 3-4. THD+N DVD1 kHz 0dB%0.0025 CD1 kHz 0dB%0.0031-2-1DVD_LASERDrive Mecha AssemblyLaser Beam
12、RadiationLaser PickupTurntableLASER RADIATIONWHEN OPEN. DO NOTSTARE INTO BEAM.CAUTIONLASER BEAM SAFETY PRECAUTIONSThis DVD player uses a pickup that emits a laser beam.The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keepyour eyes at least 30
13、cm away from the pickup lens when the diode is turned on. Do not look directly at the laserbeam.Caution: Use of controls and adjustments, or doing procedures other than those specified herein, may result inhazardous radiation exposure.Do not look directly at the laser beam comingfrom the pickup or a
14、llow it to strike againstyour skin.Location: Inside Top of DVD mechanism.1-3-1DVD_SFN1IMPORTANT SAFETY PRECAUTIONSProduct Safety NoticeSome electrical and mechanical parts have specialsafety-related characteristics which are often not evi-dent from visual inspection, nor can the protection theygive
15、necessarily be obtained by replacing them withcomponents rated for higher voltage, wattage, etc.Parts that have special safety characteristics are iden-tified by a # on schematics and in parts lists. Use of asubstitute replacement that does not have the samesafety characteristics as the recommended
16、replace-ment part might create shock, fire, and/or other haz-ards. The Products Safety is under reviewcontinuously and new instructions are issued when-ever appropriate. Prior to shipment from the factory,our products are carefully inspected to confirm withthe recognized product safety and electrica
17、l codes ofthe countries in which they are to be sold. However, inorder to maintain such compliance, it is equally impor-tant to implement the following precautions when a setis being serviced.Precautions during ServicingA. Parts identified by the # symbol are critical forsafety. Replace only with pa
18、rt number specified.B. In addition to safety, other parts and assembliesare specified for conformance with regulationsapplying to spurious radiation. These must also bereplaced only with specified replacements.Examples: RF converters, RF cables, noise block-ing capacitors, and noise blocking filters
19、, etc.C. Use specified internal wiring. Note especially:1)Wires covered with PVC tubing2)Double insulated wires3)High voltage leadsD. Use specified insulating materials for hazardouslive parts. Note especially:1)Insulation tape2)PVC tubing 3)Spacers4)Insulators for transistorsE. When replacing AC pr
20、imary side components(transformers, power cord, etc.), wrap ends ofwires securely about the terminals before solder-ing.F. Observe that the wires do not contact heat produc-ing parts (heatsinks, oxide metal film resistors, fus-ible resistors, etc.).G. Check that replaced wires do not contact sharped
21、ges or pointed parts.H. When a power cord has been replaced, check that5 - 6 kg of force in any direction will not loosen it.I.Also check areas surrounding repaired locations.J. Be careful that foreign objects (screws, solderdroplets, etc.) do not remain inside the set.K. Crimp type wire connectorTh
22、e power transformer uses crimp type connectorswhich connect the power cord and the primary sideof the transformer. When replacing the transformer,follow these steps carefully and precisely to preventshock hazards.Replacement procedure1)Remove the old connector by cutting the wires at apoint close to
23、 the connector.Important: Do not re-use a connector. (Discard it.)2)Strip about 15 mm of the insulation from the endsof the wires. If the wires are stranded, twist thestrands to avoid frayed conductors.3)Align the lengths of the wires to be connected.Insert the wires fully into the connector.4)Use a
24、 crimping tool to crimp the metal sleeve at itscenter. Be sure to crimp fully to the complete clo-sure of the tool.L. When connecting or disconnecting the internalconnectors, first, disconnect the AC plug from theAC outlet.1-3-2DVD_SFN1Chassis or Secondary ConductorddPrimary Circuit TerminalsAC Volt
25、meter(High Impedance)Exposed Accessible PartBEarth Ground Power Cord Plug ProngsZ1.5k0.15 FSafety Check after ServicingExamine the area surrounding the repaired location fordamage or deterioration. Observe that screws, parts,and wires have been returned to their original posi-tions. Afterwards, do t
26、he following tests and confirmthe specified values to verify compliance with safetystandards.1. Clearance DistanceWhen replacing primary circuit components, confirmspecified clearance distance (d) and (d) between sol-dered terminals, and between terminals and surround-ing metallic parts. (See Fig. 1
27、)Table 1 : Ratings for selected areaNote: This table is unofficial and for reference only. Be sure to confirm the precise values.2. Leakage Current TestConfirm the specified (or lower) leakage currentbetween B (earth ground, power cord plug prongs)and externally exposed accessible parts (RF termi-na
28、ls, antenna terminals, video and audio input andoutput terminals, microphone jacks, earphone jacks,etc.) is lower than or equal to the specified value in thetable below. Measuring Method (Power ON) :Insert load Z between B (earth ground, power cordplug prongs) and exposed accessible parts. Use anAC
29、voltmeter to measure across the terminals of loadZ. See Fig. 2 and the following table.AC Line VoltageClearance Distance (d) (d)120 V 3.2mm (0.126 inches)Table 2: Leakage current ratings for selected areasNote: This table is unofficial and for reference only. Be sure to confirm the precise values.AC
30、 Line VoltageLoad ZLeakage Current (i)Earth Ground (B) to:120 V0.15F CAP. & 1.5k RES. Connected in paralleli0.5mA PeakExposed accessible partsFig. 1Fig. 21-4-1DVD_NOTESTANDARD NOTES FOR SERVICINGCircuit Board Indicationsa. The output pin of the 3 pin Regulator ICs is indi-cated as shown.b. For other
31、 ICs, pin 1 and every fifth pin are indicatedas shown.c. The 1st pin of every male connector is indicated asshown.Instructions for Connectors1. When you connect or disconnect the FFC (FlexibleFoil Connector) cable, be sure to first disconnectthe AC cord.2. FFC (Flexible Foil Connector) cable should
32、beinserted parallel into the connector, not at an angle.How to Remove / Install Flat Pack-IC1. RemovalWith Hot-Air Flat Pack-IC Desoldering Machine:.(1) Prepare the hot-air flat pack-IC desolderingmachine, then apply hot air to the Flat Pack-IC(about 5 to 6 seconds). (Fig. S-1-1)(2) Remove the flat
33、pack-IC with tweezers while apply-ing the hot air.(3) Bottom of the flat pack-IC is fixed with glue to theCBA; when removing entire flat pack-IC, first applysoldering iron to center of the flat pack-IC and heatup. Then remove (glue will be melted). (Fig. S-1-6)(1) Release the flat pack-IC from the C
34、BA using twee-zers. (Fig. S-1-6)Caution:1. Do not supply hot air to the chip parts around theflat pack-IC for over 6 seconds because damage tothe chip parts may occur. Put masking tape aroundthe flat pack-IC to protect other parts from damage.(Fig. S-1-2)2. The flat pack-IC on the CBA is affixed wit
35、h glue, sobe careful not to break or damage the foil of eachpin or the solder lands under the IC when removingit.Top ViewOutInBottom ViewInput510Pin 1Pin 1FFC CableConnectorCBA* Be careful to avoid a short circuit.Fig. S-1-1Hot-airFlat Pack-ICDesolderingMachineCBAFlat Pack-ICTweezersMasking TapeFig.
36、 S-1-21-4-2DVD_NOTEWith Soldering Iron:(1)Using desoldering braid, remove the solder from allpins of the flat pack-IC. When you use solder fluxwhich is applied to all pins of the flat pack-IC, youcan remove it easily. (Fig. S-1-3)(2)Lift each lead of the flat pack-IC upward one byone, using a sharp
37、pin or wire to which solder willnot adhere (iron wire). When heating the pins, usea fine tip soldering iron or a hot air desolderingmachine. (Fig. S-1-4)(3)Bottom of the flat pack-IC is fixed with glue to theCBA; when removing entire flat pack-IC, first applysoldering iron to center of the flat pack
38、-IC and heatup. Then remove (glue will be melted). (Fig. S-1-6)(4)Release the flat pack-IC from the CBA using twee-zers. (Fig. S-1-6)With Iron Wire:(1)Using desoldering braid, remove the solder from allpins of the flat pack-IC. When you use solder fluxwhich is applied to all pins of the flat pack-IC
39、, youcan remove it easily. (Fig. S-1-3)(2)Affix the wire to a workbench or solid mountingpoint, as shown in Fig. S-1-5.(3)While heating the pins using a fine tip solderingiron or hot air blower, pull up the wire as the soldermelts so as to lift the IC leads from the CBA contactpads as shown in Fig.
40、S-1-5(4) Bottom of the flat pack-IC is fixed with glue to theCBA; when removing entire flat pack-IC, first applysoldering iron to center of the flat pack-IC and heatup. Then remove (glue will be melted). (Fig. S-1-6)(5) Release the flat pack-IC from the CBA using twee-zers. (Fig. S-1-6)Note:When usi
41、ng a soldering iron, care must be takento ensure that the flat pack-IC is not being held byglue. When the flat pack-IC is removed from theCBA, handle it gently because it may be damagedif force is applied.Flat Pack-ICDesoldering BraidSoldering IronFig. S-1-3Fine TipSoldering IronSharpPinFig. S-1-4To
42、 Solid Mounting PointSoldering IronIron WireorHot Air BlowerFig. S-1-5Fine TipSoldering IronCBAFlat Pack-ICTweezersFig. S-1-61-4-3DVD_NOTE2. Installation(1)Using desoldering braid, remove the solder fromthe foil of each pin of the flat pack-IC on the CBAso you can install a replacement flat pack-IC
43、moreeasily.(2)The “I” mark on the flat pack-IC indicates pin 1.(See Fig. S-1-7.) Be sure this mark matches the 1on the PCB when positioning for installation. Thenpresolder the four corners of the flat pack-IC. (SeeFig. S-1-8.)(3)Solder all pins of the flat pack-IC. Be sure that noneof the pins have
44、solder bridges.Instructions for Handling Semi-conductorsElectrostatic breakdown of the semi-conductors mayoccur due to a potential difference caused by electro-static charge during unpacking or repair work.1. Ground for Human BodyBe sure to wear a grounding band (1M) that is prop-erly grounded to re
45、move any static electricity that maybe charged on the body.2. Ground for Workbench(4) Be sure to place a conductive sheet or copper platewith proper grounding (1M) on the workbench orother surface, where the semi-conductors are to beplaced. Because the static electricity charge onclothing will not e
46、scape through the body ground-ing band, be careful to avoid contacting semi-con-ductors with your clothing.Example :Pin 1 of the Flat Pack-ICis indicated by a mark.Fig. S-1-7PresolderCBAFlat Pack-ICFig. S-1-8CBACBAGrounding BandConductive Sheet orCopper Plate1M1M1-5-1E5731IB45678321FRONT PANELREMOTE
47、 CONTROL1910611281327261418161715251224235242232120191. POWER Button Press to turn the power on and off.2. PAUSE Button (main unit) Pauses the current disc operation.PAUSE/STEP Button (remote control) Pauses the current disc operation. View the still picture frame by frame.3. STOP Button Stops opera
48、tion of the disc.4. PLAY Button Starts playback of the disc contents.5. SKIP ButtonsG: Plays back from the beginning of the next chapter or track.j: Plays back from the beginning of the currentchapter or track.6. OPEN/CLOSE Button Press to insert or remove discs from the tray.7. Disc loading tray8.
49、Display, Remote Sensor Window9. Numeric Buttons 10. CLEAR Button Resets a setting.11. TITLE Button Displays the title menu.12. Arrow ButtonsUse to scroll and cycle through disc and player menusand settings.13. ENTER ButtonPress to accept a setting.14. ZOOM Button Enlarges part of a DVD-reproduced im
50、age.15. REV Button Fast reverse playback to a desired point.16. SEARCH MODE Button Press to locate a desired point.17. REPEAT Button Repeats playback of the current disc, title, chapter ortrack.18. MODE Button Activates program playback or random playback modewhen playing CDs or MP3/JPEG/Picture CD/
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