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1、Hi-Fi Personal Component SystemSERVICE MANUALMODEL D-107PERSONAL AUDIO SYSTEM?Some illustrations using in this service manual are slightly different from the actual set.For U.S. & Canada model16-11, YUSHIMA 3-CHOME, BUNKYOU-KU, TOKYO 113-0034 JAPANTelephone: 03 (3837) 5321X0133 205 NC 0112RadioFans.
2、CN 收音机爱 好者资料库2D-107SPECIFICATIONS? ? ? ? ?Amplifier SectionPractical maximum output:Satellite: 25W + 25W (6/ohms, 1kHz, T.H.D. 0.9%)Subwoofer: 50W (12/ohms, 100Hz, T.H.D. 0.9%)? ? ? ? ?Receiver SectionAudio input/output jacks:AUX input/output jacks, Optical digital out jacksReceive frequency bands:F
3、M: 87.50MHz to 108.00MHzAM: 520kHz to 1710kHzReceive sensitivity:FM: 1.5V/75/ohmsAM: 20VFM stereo separation:35 dB (1 kHz)? ? ? ? ?CD SectionWow and flutter:Below measurement limits (0.001% W peak)Sampling frequency:44.1kHzLight source:Semiconductor laser? ? ? ? ?Clock and Timer SectionClock:Crystal
4、 oscillation synchronizing system (Within one minute per month)Timers:Everyday timer (1 setting)Once timer (1 setting)Sleep timer (maximum 60 min.)? ? ? ? ?Common SectionPower supply:80WPower consumption:(In the standby mode: 1.5W or less when the eco-mode is set, 20W normally)Maximum external dimen
5、sions:D107:204 (W) 293 (H) 157 (D) mm (Including stand)(8-1/32 11-17/32 6-3/16)* With stand removed204 (W) 267 (H) 82 (D) mm(8-1/32 10-33/64 3-15/64)USC-107: 162 (W) 293 (H) 149 (D) mm (Including stand)(6-3/8 11-17/32 5-55/64)* With stand removed162 (W) 267 (H) 72 (D) mm(6-3/8 10-33/64 2-53/64)USW-1
6、07: 447 (W) 210 (H) 205 (D) mm (Including net)(17-19/32 8-17/64 8-5/64)Mass:D-107:2.6kg (5lbs 11.7oz)USC-107: 1.4kg (3lbs 1.74oz) (each)USW-107: 7.9kg (17lbs 6.7oz)? ? ? ? ?Remote Control (RC-909)Remote control system:Infrared pulsePower supply:3V DC (using two R03/AAA type batteries)Maximum externa
7、l dimensions:48 (W) 210 (H) 29 (D) mm(1-57/64 8-17/64 1-9/64)Mass:120g (4.2oz) (including batteries)* For improvement purposes, specifications and functions are subject to change without advanced notice.SAFETY PRECAUTIONSThe following check should be performed for the continued protection of the cus
8、tomer and service technician.LEAKAGE CURRENT CHECKBefore returning the unit to the customer, make sure you make either (1) a leakage current check or (2) a line to chassisresistance check. If the leakage current exceeds 0.5 milliamps, or if the resistance from chassis to either side of thepower cord
9、 is less than 460 kohms, the unit is defective.RadioFans.CN 收音机爱 好者资料库3D-1071.Rear Panel1) Remove 4 screws 1 to detach the Stand Bracket.2) Remove 3 screws 2 and 2 screws 3 on the Rear Panel.3) Lift up bottom end of the Rear Panel and disconnectthe cable A.4) Open the Rear Panel, and solder the Shor
10、ting Land onthe PWB to short-circuit.Note:The Shorting Land must be short-circuited toprotect laser diode of the optical pick-up. Be sureto short-circuit before disconnecting the cable B.Also, remove solder on the Shorting Land afterinserting the cable B.5) Disconnect 3 cables B, C, D.DISASSEMBLY (F
11、ollow the procedure below in reverse order when reassembling)Cable A2331Cable CCable BCable DNote:This system has a feature to back-up various settings such as function selected, volume level, etc. By performingdisassembly or checking of the system, this back-up function can be a cause of error, and
12、 the system may not worknormally when power on after re-assembling.To avoid this error, short-circuit both leads (+ and - terminals) of C110 on 1U-3398-1 (Main PWB) for more than 60sec., and check that the voltage between the terminals is lowered less than 1V before re-assembling. (The back-upfuncti
13、on is deactivated and various settings are reset to factory settings, default values, if short-circuited.)4D-1073.I/O P.W.B.1) Remove 2 screws 5.2.Main P.W.B.1) Disconnect connector A and cable E.2) Remove 4 screws 4.55I/O P.W.B.4.Door Panel1) Turn the pulley counter-clockwise to open the Doorabout
14、10mm horizontally.Note:Be careful not to disengage or twist the belt.2) Remove 2 screws 6, and detach by lifting in the arrowdirection.Note:In order not to scratch the silver part of the displaywindow, cover its surface with a thin sheetbeforehand.444Connector ACable E410mm6Belt5D-1076.Control P.W.B
15、.1) Remove 2 screws 7 to separate the Top Panel and TactKnob Bracket.2) Remove 2 screws 8.7.Mecha. Unit1) Remove 4 screws 9.2) Remove 2 screws ? ?.3) Lift up the Mecha. and disconnect the cable.4) Open the Mecha. and remove 1 screw ? ? fixing the wire.5.Top Panel1) Open rear of the Top Panel in the
16、arrow direction (A).2) Pull it out horizontally as shown in the arrow direction (B).(A)(B)Top Panel? ? ?Wire997Tact Knob BracketControl P.W.B.786D-1079.OP/CL SW P.W.B., Play P.W.B.1) Remove 1 screw ? ?.2) Detach the P.W.B. by moving to the arrow direction.(The same for the other P.W.B., right and le
17、ft symmetrical.)11. Front Panel1) Move the Front Panel to the arrow direction (A).2) Detach the Front Panel with lifting its bottom and sliding inthe arrow direction (B).10. Interface P.W.B.1) Remove 1 screw ? ? and 2 screws ? ?, and release the wirefrom its clamper.8.Display P.W.B.1) Remove 2 screw
18、s ? ?.2) Detach the P.W.B. with lifting as shown and sliding in thearrow direction.(A)(B)? ? ? ? ?Display P.W.B.? ?7D-107TR MECHA SUB ASSY DISASSEMBLY1.Remove 4 Cut Washers and 2 SlideCams on both sides of the Mecha.Slide CamCut WasherSlide CamCut Washer10P ZH-ZH Conn. CordDoor AssyCX101Door Shaft P
19、2.Disconnect 10P ZH-ZH Connector Cord from CX101, thendetach the Door Assy.Note:When re-assembling Door Assy, align the grooveon Door Shaft P with the slit of Mecha Chassisrespectively.8D-1074-1. Release 4 PWB Holders for IF Unit.4-2. Detach IF Unit and TR Holder from the Mecha.4-3. Disconnect 6P Wi
20、re of CD Traverse from CX064.3-1. Disengage one each side of 2 TR Springs. Only TRHolder side, dont disengage Mecha Chassis side.3-2. Disconnect 2P ZR Connector Cord from CX021, and4P ZH-ZH Connector Cord from CX042.3-3. Remove 4 pcs of Special Screw fixing the TR Holder.P.W.B. Holder (H=6.35)IF Uni
21、tCX064TR Holder4P ZH-ZH Conn. Cord2P ZR Conn. CordSpecial ScrewCX042CX021Special ScrewTR SpringTR HolderTR SpringMecha ChassisDisengage TR Holderside (lower hook) only9D-1076-1. Detach FPC of TR Mecha Sub Assy from IF Unit, thendisconnect it from CX162.6-2. Remove 4 pcs of 2.66 Screw on the back of
22、the TRHolder, then detach the TR Mecha Sub Assy.Note:When re-assembling the TR Mecha Sub Assy, tie6P wire with a wire clamper and position it betweenboss and rib as shown below, then fix with 2.66Screw(p)-Z.Shorting LandSeen from thepattern sidePick-upSF-P200R FPC5.Short-circuit the Shorting Land on
23、 FPC of TR Mecha SubAssy by soldering on the pattern.Note:Be sure to short-circuit while FPC is still connectedwith IF Unit. Also, remove solder on the ShortingLand after connecting it with IF Unit.6P Wire2.66 Screw(P)-ZShort Patter2.66 Screw(P)-ZTR Mecha Sub AssyFPCFPCWire ClamperTR Mecha Sub AssyT
24、R Holder382Arrange the wire so that thewire clamp comes to theTR Mecha side.BossRibUncut length: 12mm10D-107SUB WOOFER DISASSEMBLY1.SP Terminal Unit, System Conn. Unit1) Remove 4 screws 1 to detach the Rear Plate.2) Disconnect 1 cable from the AC Conn. Unit and 3 cablesfrom the System Conn. Unit.3)
25、Disengage fasten terminal on SP Terminal right.4) Remove 2 screws 2 to detach the System Conn. Unit.5) Remove 2 screws 3 to detach the SP Terminal Unit.2.Radiator Sub Assy1) Remove 6 screws 4 to detach the Amp Cover.2) Remove 4 screws 5 fixing the Radiator Sub Assy.3) Lift up the Radiator Sub Assy a
26、nd disconnect 4 cablesfrom the Power Amp Unit.4) Remove 3 screws 6 and separate the Power Supply Unit.5) Remove 4 screws 7 and separate the L/R Amp Unit, SWAmp Unit.6) Remove 1 screw 8 and separate the PTH Unit.545Amp CoverPower Supply Unit678PTH UnitConnect312AC Conn. UnitSystem Conn. Unit1Rear Pla
27、teCaution:Be sure to check that there is no jarring sound from sub-woofer or no air-leak through joints of parts afterreassembling by playing CD source (ordinary music source) with volume indication level 30.11D-1074.Pre Amp Unit, Transformer1) Remove 4 screws ? ? to detach the Pre Amp Unit.2) Remov
28、e 4 screws ? ? to detach the Transformer.5.Speaker Unit1) Pull out the Decoration Ring in the arrow direction.2) Remove 4 screws ? ? to detach the Speaker Unit.Note:When disconnecting the cables from terminals ofthe Speaker Unit, make it at the position where theterminals of the Speaker Unit can be
29、seen from theBack Cabinet. The clamp part of the internalspeaker cables will be disengaged if separatedfarther.3.Back Cabinet, Front Cabinet1) Remove 10 screws 9.2) With holding the Back Cabinet, pull both sides of the FrontCabinet in the arrow direction.Note:Use a rubber hammer etc. to hit the arro
30、w partof the Front Cabinet if its hard to remove.3) Push the Front Cabinet to the arrow direction to make agap between the Back Cabinet.4) Cut the wire clamp band near the Front Cabinet, anddisconnect 4 cables on the Pre Amp Unit.5) Disconnect 2 cables on the bottom of the Pre Amp Unit,and separate
31、the Back and Front Cabinet.? ? ?Speaker UnitDecoration Ring9Wire ClampBandPre Amp UnitFront CabinetBack Cabinet9Pre Amp Unit? ? ? ? ? ?12D-107SPEAKER DISASSEMBLY1.Front Panel1) Remove 2 screws 1.2) Lift up bottom end of the Front Panel as shown to release the hook.Note: Unit change will be necessary
32、 if farther disassembling isneeded.113D-107NOTE IN HANDLING FOR LASER PICK-UPCaution for Handling the Laser Pick-upThe laser pick-up is assembled and precisely adjusted using a sophisticated manufacturing process in our plant. Do notdisassemble or attempt to readjust it. Please observe the following
33、 instructions carefully in handling the pick-up.1. Handle with Care(1) StorageDo not store the pick-up in dusty, high-temperatured or high-humidity environments.(2) Please take care for preventing from shock by falling down or careless handling.2. Protection of the LDShort a part of the LD circuit b
34、y soldering. After connection to a circuit, remove the short solder.Shorting LandSeen from thepattern sidePick-upSF-P200R FPC3. Precautions when handling the CD mechanism? Handle the laser pick-up so that it is not exposed to dust.? Do not leave the laser pick-up bare. Be sure to cover it.? If dust
35、adheres on lens of the pick-up, blow it off with a blower brush.? Do not shock the laser pick-up.? Do not watch the light of the laser pick-up.4. Cautions on assembling and adjustment? Be sure that to the bench, jig, head of soldering (with ceramic) iron and measuring instruments are well grounded.?
36、 Workers who handle the laser pick-up must be grounded.? The finished mechanism (prior to anchoring in the set) should be protected against static electricity and dust.The mechanism must be stored so that damaging outside forces are not received.? When carrying the finished mechanism, hold it by the
37、 chassis body.? For proper operation, storage and operating environment should not contain corrosive gases. For example H2S, SO2NO2, CL2 etc. In addition storage environment should not have materials that emit corrosive gases especially fromsilicic, cyanic, formailn and phenol group. In the mechanis
38、m or the set, existence of corrosive gases may cause norotation in motor.14D-107MECHANISM AND FUNCTION OF CD MECHA1. Traverse Mecha :TR Mecha Sub Assy (GEN5327)2. Door Open/Close Mechanism:Driven by the door open/close motor, Open SW and Close SW are equipped for checking stop position.3. Disc Trans
39、fer Mechanism:Driven by the holder up-down motor, Out SW, Clamp SW, and In SW are equipped for checking stop position.DescriptionNameFunctionRemarksDisc SWDisc insertion detectMonitors at holder (Door Open),With disc : “L”, without disc : “H”12cm SW12cm Disc detectMonitors at holder eject position,1
40、2cm disc load : “L”, others : “H”Open SWDoor open position detectDoor open stop position : “H”, others : “L”Close SWDoor close position detectDoor close stop position : “H”, others : “L”Out SWHolder (disc transfer part) eject position detectEject position : “H”, others : “L”Clamp SWHolder (disc tran
41、sfer part) clamp position detectClamp position : “L”, Near Clamp position : “H”Others : “L”In SWHolder (disc transfer part) retract position detect(Holders disc release position after clamping)Retract position : “H”, others : “L”Disc Detect?Door Open PositionDoor Close PositionOpen SWClose SWDoor po
42、sition detect shutter moves up anddown according to open / close of the door.Door Position Detect ShutterPWB (1U-3401-3)OP / CL Detect UnitDoor Position DetectHolder Position Detect?Eject PositionClamp PositionOut SWClamp SWHolder position detect shutter movesaccording to up / down of the holder.Ret
43、ract PositionIn SWHolder Position Detect ShutterPWB (1U-3401-2)Disc Up / Down UnitNear clamp position,Clamp SW turns to “H”Clamp SW turns to “L” at slitposition of the shutter (Forclamp position, stops at thisslit portion)Disc SW(1U-3401-4)Disc Detect Unit(Detect disc loading byreflection type senso
44、r)12cm SW(1U-3401-5)12 Disc Detect Unit(Permeable type sensor) 12 Shutter (Fixed to holder, actuates 12cm SW when pushed by 12cm discs edge, immovable with 8cm disc)15D-10743215678DCBAELoader Mecha Timing ChartTiming Chart when close1 sec.IC101comInputPortIC101comOutputPortDefines as 8cm disc insert
45、ion in case of DISC_SW(H) and 12cm_SW (H), and repeats holder up/down 10 times.Descends holder after 1sec. whenDISC_SW(H) and 12cm_SW (L) conditions are satisfied. 2. Holder Down Start 3. Holder Down Stop 4. Holder Slowdown Start (pulse decline start) 5. Holder Slowdown End (pulse decline stop) 6. D
46、oor Close Start (pulse open 4 times + door open) 7. Door Close Stop 8. Holder Retract Start (pulse decline start) 9. Holder Retract End (pulse decline stop)DISC_DOWN signal: Voltage control terminal of holder motor which becomes H when descending holder (disc) and L when others. Holder Down (While C
47、LAMP_SW: Lo) 20msec, 20msec Pulse Decline (while CLAMP_SW: Hi) STOP BRAKE (80msec) STOP 10msec, 10msec Pulse Decline (while IN_SW: Lo) Close with 20msec, 20msec Pulse (4 times) Door Close (while CLOSE_SW: Lo) STOP BRAKE (200msec) STOP 50msec Wait1. Disc Down Section (open corrective period)(Monitor
48、timer: 6sec.)2. Slowdown Period(Monitor timer: 2sec.)3. Door Close(Monitor timer: 5sec.)4. Retract Section(Monitor timer: 2sec.)Close Monitor Timer: 12sec.* When monitor time-out, it reverts to open motion49 pin50 pin46 pin47 pin43 pin44 pin45 pin33 pin54 pin53 pin56 pin57 pinHiLoHiLoHiLoHiLoHiLoHiL
49、oHiLoHiLoHiLoHiLoHiLoHiLoDISC_SW12cm_SWCLOSE_SWOPEN_SWIN_SW(Retract Position)(Clamp Position)(Eject Position)CLAMP_SWOUT_SWDISC_DOWNHolder Motor (up)Holder Motor (down)Door Motor (open)Door Motor (close)(FWD)(REV)(F. IN)(R. IN)HolderDoorOUT_SWIN_SWCLAMP_SWOPEN_SWOUT_SWOUT_SWOUT_SWCLAMP_SWCLAMP_SWCLA
50、MP_SWHolder PositionDetect ShutterDoor PositionDetect ShutterIN_SWIN_SWIN_SWOPEN_SWCLOSECLOSEDOWNDOWNDOWNDOWNDOWNDOWNDOWNDOWN 1. Disc Detect 1. Disc Detect16D-10743215678DCBAEIC101comInputPortIC101comOutputPort49 pinDISC_SW50 pin46 pin8cm_SWCLOSE_SW47 pinOPEN_SW43 pinIN_SW(Retract Position)44 pin(Cl