JVC-HXZ3-cs-sm 维修电路原理图.pdf

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1、SERVICE MANUALCOMPACT COMPONENT SYSTEMNo.21141Aug. 2002COPYRIGHT 2002 VICTOR COMPANY OF JAPAN, LTD.HX-Z3HX-Z3Safety precautionsPreventing static electricityImportant for laser productsDisassembly methodAdjustment method ContentsFlow of functional operation until TOC read (CD)Maintenance of laser pic

2、kupReplacement of laser pickup Description of major ICs1-21-31-41-51-211-251-261-261-2735UW - Brazil,Mexico,PeruArea SuffixRadioFans.CN 收音机爱 好者资料库1-2HX-Z31. This design of this product contains special hardware and many circuits and components specially for safety purposes. For continued protection,

3、 no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be performed by qualified personnel only.2. Alterations of the design or circuitry of the product should not

4、 be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.3. Many electrical and mechanical parts i

5、n the products have special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these sp

6、ecial safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety characte

7、ristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards.4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts

8、and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after re-assembling.5. Leakage currnet check (Electrical shock hazard testing)

9、After re-assembling the product, always perform an isolation check on the exposed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.Do not use a line iso

10、lation transformer during this check.Plug the AC line cord directly into the AC outlet. Using a Leakage Current Tester, measure the leakage current from each exposed metal parts of the cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground. Any

11、 leakage current must not exceed 0.5mA AC (r.m.s.).Alternate check methodPlug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor between an ex

12、posed metal part and a known good earth ground.Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and meausre the AC voltage across the resistor. Now, reve

13、rse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.). 1. This equipment has been designed and manufactured to meet international safety standards.2. It is the legal responsibility of the repairer to

14、 ensure that these safety standards are maintained.3. Repairs must be made in accordance with the relevant safety standards.4. It is essential that safety critical components are replaced by approved parts.5. If mains voltage selector is provided, check setting for local voltage.Good earth groundPla

15、ce this probe on each exposedmetal part.AC VOLTMETER(Having 1000 ohms/volts,or more sensitivity)1500 10W0.15 F AC TYPE!Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.In regard with comp

16、onent parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the mark nearby are critical for safety. (This regulation does not correspond to J and C version.)RadioF

17、ans.CN 收音机爱 好者资料库1-3HX-Z3Preventing static electricity1. Grounding to prevent damage by static electricity Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care

18、to prevent this when performing repairs.2. About the earth processing for the destruction prevention by static electricity In the equipment which uses optical pick-up (laser diode), optical pick-up is destroyed by the static electricity of the work environment.Be careful to use proper grounding in t

19、he area where repairs are being performed. 2-1 Ground the workbench Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it.2-2 Ground yourself Use an anti-static wrist strap to release any stati

20、c electricity built up in your body. 3. Handling the optical pickup1. In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to

21、 the text.)2. Do not use a tester to check the condition of the laser diode in the optical pickup. The testers internal power source can easily destroy the laser diode. 4. Handling the traverse unit (optical pickup)1. Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sen

22、sitive, complex unit. 2. Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a time wh

23、en attaching it to the connector. 3. Handle the flexible cable carefully as it may break when subjected to strong force. 4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn itConductive material (conductive sheet) or iron plate(caption)Anti-static wrist

24、strapAttention when traverse unit is decomposed1. Remove the disk stopper and T. bracket on the CD changer mechanism assembly. 2. Disconnect the harness from connector on the CD motor board.3. CD traverse unit is put up as shown in Fig.1. 4. Solder is put up before the card wire is removed from conn

25、ector CN601 on the CD servo control board as shown in Fig. 2. (When the wire is removed without putting up solder, the CD pick-up assembly might destroy.) 5. Please remove solder after connecting the card wire with CN601 when you install picking up in the substrate.*Please refer to Disassembly metho

26、d in the text for pick-up and how to detach the CD traverse mechanism. SolderingFig.1Fig.2CD changermechanism assemblyCD traverse unitFlexible cable1-4HX-Z3Important for laser products1.CLASS 1 LASER PRODUCT2.DANGER : Invisible laser radiation when open and inter lock failed or defeated. Avoid direc

27、t exposure to beam.3.CAUTION : There are no serviceable parts inside theLaser Unit. Do not disassemble the Laser Unit. Replace the complete Laser Unit if it malfunctions.4.CAUTION : The compact disc player uses invisible laserradiation and is equipped with safety switches whichprevent emission of ra

28、diation when the drawer is open and the safety interlocks have failed or are de feated. It is dangerous to defeat the safety switches.5.CAUTION : If safety switches malfunction, the laser is able to function.6.CAUTION : Use of controls, adjustments or performance of procedures other than those speci

29、fied herein may result in hazardous radiation exposure.VARNING : Osynlig laserstrlning r denna del r ppnad och sprren r urkopplad. Betrakta ej strlen.VARO : Avattaessa ja suojalukitus ohitettaessa olet alttiina nkymttmlle lasersteilylle.l katso steeseen.ADVARSEL : Usynlig laserstrling ved bning , nr

30、 sikkerhedsafbrydere er ude af funktion. Undg udsttelse for strling.ADVARSEL : Usynlig laserstrling ved pning,nr sikkerhetsbryteren er avslott. unng utsettelse for strling.REPRODUCTION AND POSITION OF LABELSWARNING LABEL!CAUTIONPlease use enough caution not to see the beam directly or touch it in ca

31、se of an adjustment or operationcheck.CLASS 1LASER PRODUCT1-5HX-Z3Remove the six screws A on the back of the body.Remove the screw B on each side of the body.Remove the metal cover from the body by lifting the rear part of the cover.1.2.3.Removing the metal cover (See Fig.1 3)Prior to performing the

32、 following procedure, remove the metal cover.Disconnect the card wire from connector CN151 and CN651 on the CD servo control board on the right bottom of the CD changer mechanism assembly.Remove the four screws C attaching the CD changer mechanism assembly on top of the body.Remove the CD changer me

33、chanism assembly while lifting the rear part.1.2.3.Removing the CD changer mechanism assembly (See Fig.4, 5)Do not break the front panel tab fitted to the metal cover.CAUTION: Do not damage the CD fitting when removing the CD changer mechanism assembly.CAUTION: Disassembly methodMetal coverMetal cov

34、erMetal coverAABBCCCAFig.1Fig.2Fig.3Fig.5Fig.4Front panel assemblyCD changer mechanism assemblyRear partCD changer mechanism assemblyCD servo control boardCN651CN1511-6HX-Z3Prior to performing the following procedure, remove the metal cover and the CD changer mechanism assembly.Disconnect the card w

35、ires from connector CN44 and CN870 on the main board on the right side of the body. Remove the screw D attaching the wire from extending from the underside of the front panel assembly.Disconnect the wire from connector CN701 on thebridge board.Cut the tie band.Disconnect the wires from connector CN2

36、31 and CN232 on the primary board on the left side of the body and remove the band fixing the wire.Remove the plastic rivet attaching the inner bar in the center of the front panel assembly.1.2.3.4. 5.Remove the three screws E attaching the front panel assembly at the bottom of the body.Release the

37、two joints a on the lower left and right sides of the front panel assembly using a screwdriver, and remove the front panel assembly toward the front.6.7.Removing the front panel assembly (See Fig.6 9)Front panel need to be tilt a little bit as release from bottom chassis.REFERENCE: Keep the plastic

38、rivet for reuse.REFERENCE: Front panel assemblyFront panel assemblyFront panel assemblyFront panel assemblyFig.6Fig.7Fig.8Fig.9Bridge boardCN701Bridge boardCN701Main boardCN870DEJoint aJoint aPrimary boardCN231, CN232Primary boardCN231, CN232Plastic rivetBandInner barBottom chassisCN44CN9221-7HX-Z3P

39、rior to performing the following procedure, remove the metal cover.Disconnect the card wire from connector CN1 on the antenna board on the right side of the body.Remove the band attaching the antenna board.Remove the two screws F on the rear panel on the back of the body.1.2.3.Removing the antenna b

40、oard (See Fig.10, 11)There is no need to remove the CD changer mechanism assembly.REFERENCE: Fig.10Fig.11Rear panelRear panelCN1Antenna boardBandF1-8HX-Z3Prior to performing the following procedure, remove the metal cover and the CD changer mechanism assembly.Remove holding board by remove two plast

41、ic rivets and then slide out the holding board as shown in fig. 12.Disconnect fan wire from connector CN206 on the bridge board.Cut off the tie band that tied fan wire on inner bar.Remove ten screws F from rear panel.Detach joint b to release rear panel from inner bar.Release joints c which on right

42、 bottom and left bottom of rear panel. The joint can be release by pull outward the side of rear panel.1.2.3.4.5.6.Removing the rear panel (See Fig.12 16)Fan assembly will come off with rear panel.REFERENCE: Fig.12Fig.14Fig.13Fig.15Fig.16Inner barInner barHolding boardPlastic rivetsFan assemblyRear

43、panelRear panelRear panelFFFFFJoint cJoint cFan assemblyCN206Tie bandJoint bBridge board1-9HX-Z3Prior to performing the following procedure, remove the metal cover, the CD changer mechanism assembly and the rear panel.Remove two screws G on the rear panel.Rotate fan assembly in clockwise direction t

44、o release fan assembly from rear panel (joints d).1.2.Removing the fan assembly (See Fig.19, 20)Prior to performing the following procedure, remove the metal cover and the CD changer mechanism assembly .Disconecct the card wire from connector CN102 on the T.flux borad.Remove the two plastic rivets a

45、ttaching the T.flux board.Remove the T.flux board from the bracket which is located on the inner bar.(two joins y)1.2.3.Removing the T.flux board (See Fig.17, 18) Prior to performing the following procedure, remove the metal cover, the CD changer mechanism assembly, the antenna board and the rear pa

46、nel.Disconnect the card wires from connector CN44,CN504,CN870 and CN922 on the main board.Remove the screw D attaching the main board.Disconnect connector CN217 and CN311 on the main board outward and release from the base chassis (joint e) upward.1.2.3.Removing the main board (See Fig.21) Rear pane

47、lGFig.19Fig.18Fig.17Fig.20Fig.21Joint dJoint dFan assemblyCN217CN504CN311CN44CN922Joint eDMain boardCN870T.flux boardInner barRear panelFront assemblyJoint yInner barJoint yPlastic rivetT.flux board CN102T.flux board1-10HX-Z3Prior to performing the following procedure, remove the metal cover, the CD

48、 changer mechanism assembly, the rear panel, the antenna board and main board.Remove the plastic rivet attaching the stay inner bar and remove the screw H on the bridge board.Move the inner bar forward and upward to release from the front section (joint f) and from the bridge board (two joints g) re

49、spectively.Remove the two plastic rivets setting the holding board fixing the bridge board and the primary board. Move the bracket board in the direction of the arrow.Disconnect the wire from connector CN212, CN213 and CN214 on the primary board respectively and remove the band attaching the wires.D

50、isconnect the wire from connector CN701 on the bridge board.Remove the two screws I attaching the heat sink bracket and move the heat sink in the direction of the arrow to release from the base chassis (two joints i). The bridge board and the regulator board come off with the heat sink.1.2.3.4.5.6.