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1、SERVICE MANUALCOPYRIGHT 2005 Victor Company of Japan, LimitedNo.MB3992005/6COMPACT COMPONENT SYSTEMMB39920056EX-D1Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade)TABLE OF CONTENTS1PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32SPECIFIC SERVICE INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-73DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-84ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-255TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . .
4、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35CA-EXD1SP-EXD1SP-EXD1Area suffixB - U.K.E - Continental EuropeEN - Northern EuropeEV - Eastern EuropeEE - Russian FederationRadioFans.CN 收音机爱 好者资料库1-2 (No.MB399)SPECIFICATIONDesigns and Specifications are subject
5、to change without notice.GeneralPower sourceAC 230 V , 50 HzPower consumption25 W (in operation)1.0 W (on standby)Weight3.0 kgExternal dimensions (W H D)150 mm 152 mm 246 mmDVD playerPlayable discsDVD VIDEO, DVD AUDIO, VCD,SVCD, CD, CD-R/RW (CD, VCD,MP3, WMA, JPEG format), DVD-R/-RW (video format)Vi
6、deo output Color systemPALHorizontal resolution500 linesComposite 11.0 V (p-p)/75 , synchronization negativeS-video 1Y output: 1.0 V (p-p)/75 , synchronization negativeC output: 0.3 V (p-p)/75 Component 1Y output: 1.0 V (p-p)/75 , synchronization negativePB/PR output: 0.7 V (p-p)/75 Audio output Ana
7、log sound output Speakers 2Output power (IEC 268-3): 36 W (18 W+18 W) at 4 (10% THD)Fitting impedance: 4 to 16 Headphones 111 mW/32 Fitting impedance: 16 to 1 kSubwoofer 1500 mVrms/10 kDigital sound outputOptical 1-21 dBm to -15 dBmAudio inputSound inputAUX 1400 mV/50 kUSB AUDIO 1TunerFM tunerReceiv
8、ing frequency 87.50 MHz to 108.00 MHzAntenna75 - Unbalanced typeAM (MW) tunerReceiving frequency 522 kHz to 1 629 kHzAntennaExternal antenna jack (loop antenna)SpeakerTypeFull range1-way bass-reflex typeMagnetically shielded typeSpeaker8cm cone 1Frequency response55 to 20 000 HzPower handling capaci
9、ty30 WImpedance4Sound pressure level80 dB/W mDimension (W H D)120 mm 151 mm 241 mmWeight1.8 kg eachRadioFans.CN 收音机爱 好者资料库(No.MB399)1-3SECTION 1PRECAUTION1.1Safety Precautions(1) This design of this product contains special hardware andmany circuits and components specially for safety purpos-es. For
10、 continued protection, no changes should be madeto the original design unless authorized in writing by themanufacturer. Replacement parts must be identical tothose used in the original circuits. Services should be per-formed by qualified personnel only.(2) Alterations of the design or circuitry of t
11、he product shouldnot be made. Any design alterations of the product shouldnot be made. Any design alterations or additions will voidthe manufacturers warranty and will further relieve themanufacture of responsibility for personal injury or propertydamage resulting therefrom.(3) Many electrical and m
12、echanical parts in the products havespecial safety-related characteristics. These characteris-tics are often not evident from visual inspection nor can theprotection afforded by them necessarily be obtained by us-ing replacement components rated for higher voltage, watt-age, etc. Replacement parts w
13、hich have these specialsafety characteristics are identified in the Parts List of Ser-vice Manual. Electrical components having such featuresare identified by shading on the schematics and by ( ) onthe Parts List in the Service Manual. The use of a substitutereplacement which does not have the same
14、safety charac-teristics as the recommended replacement parts shown inthe Parts List of Service Manual may create shock, fire, orother hazards.(4) The leads in the products are routed and dressed with ties,clamps, tubings, barriers and the like to be separated fromlive parts, high temperature parts,
15、moving parts and/orsharp edges for the prevention of electric shock and firehazard. When service is required, the original lead routingand dress should be observed, and it should be confirmedthat they have been returned to normal, after reassem-bling.(5) Leakage shock hazard testingAfter reassemblin
16、g the product, always perform an isola-tion check on the exposed metal parts of the product (an-tenna terminals, knobs, metal cabinet, screw heads,headphone jack, control shafts, etc.) to be sure the productis safe to operate without danger of electrical shock.Do notuse a line isolation transformer
17、during this check. Plug the AC line cord directly into the AC outlet. Using aLeakage Current Tester, measure the leakage currentfrom each exposed metal parts of the cabinet, particular-ly any exposed metal part having a return path to thechassis, to a known good earth ground. Any leakage cur-rent mu
18、st not exceed 0.5mA AC (r.m.s.). Alternate check methodPlug the AC line cord directly into the AC outlet. Use anAC voltmeter having, 1,000 per volt or more sensitivityin the following manner. Connect a 1,500 10W resistorparalleled by a 0.15F AC-type capacitor between an ex-posed metal part and a kno
19、wn good earth ground.Measure the AC voltage across the resistor with the ACvoltmeter. Move the resistor connection to each exposed metalpart, particularly any exposed metal part having a returnpath to the chassis, and measure the AC voltage acrossthe resistor. Now, reverse the plug in the AC outlet
20、andrepeat each measurement. Voltage measured any mustnot exceed 0.75 V AC (r.m.s.). This corresponds to 0.5mA AC (r.m.s.). 1.2Warning(1) This equipment has been designed and manufactured tomeet international safety standards.(2) It is the legal responsibility of the repairer to ensure thatthese safe
21、ty standards are maintained.(3) Repairs must be made in accordance with the relevantsafety standards.(4) It is essential that safety critical components are replacedby approved parts.(5) If mains voltage selector is provided, check setting for localvoltage.1.3CautionBurrs formed during molding may b
22、e left over on some partsof the chassis. Therefore, pay attention to such burrs in the case of pre-forming repair of this system.1.4Critical parts for safetyIn regard with component parts appearing on the silk-screenprinted side (parts side) of the PWB diagrams, the parts that areprinted over with b
23、lack such as the resistor ( ), diode ( )and ICP ( ) or identified by the mark nearby are criticalfor safety. When replacing them, be sure to use the parts of thesame type and rating as specified by the manufacturer. (This regulation dose not Except the J and C version)Good earth groundPlace this pro
24、be on each exposedmetal part.AC VOLTMETER(Having 1000 ohms/volts,or more sensitivity)1500 10W0.15 F AC TYPE1-4 (No.MB399)1.5 Safety Precautions (U.K only)(1) This design of this product contains special hardware and many circuits and components specially for safety purposes. For con-tinued protectio
25、n, no changes should be made to the original design unless authorized in writing by the manufacturer. Replace-ment parts must be identical to those used in the original circuits.(2) Any unauthorised design alterations or additions will void the manufacturers guarantee; furthermore the manufacturer c
26、annotaccept responsibility for personal injury or property damage resulting therefrom.(3) Essential safety critical components are identified by ( ) on the Parts List and by shading on the schematics, and must neverbe replaced by parts other than those listed in the manual. Please note however that
27、many electrical and mechanical parts inthe product have special safety related characteristics. These characteristics are often not evident from visual inspection. Partsother than specified by the manufacturer may not have the same safety characteristics as the recommended replacement partsshown in
28、the Parts List of the Service Manual and may create shock, fire, or other hazards.(4) The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts,high temperature parts, moving parts and/or sharp edges for the prevention of elect
29、ric shock and fire hazard. When service isrequired, the original lead routing and dress should be observed, and it should be confirmed that they have been returned tonormal, after re-assembling.1.5.1Warning(1) Service should be performed by qualified personnel only.(2) This equipment has been design
30、ed and manufactured to meet international safety standards.(3) It is the legal responsibility of the repairer to ensure that these safety standards are maintained.(4) Repairs must be made in accordance with the relevant safety standards.(5) It is essential that safety critical components are replace
31、d by approved parts.(6) If mains voltage selector is provided, check setting for local voltage.Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.(No.MB399)1-51.6Preventing static electrici
32、tyElectrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laserdiode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.1.6.1 Grounding to prevent damage by static electricityStatic elec
33、tricity in the work area can destroy the optical pickup (laser diode) in devices such as laser products. Be careful to use proper grounding in the area where repairs are being performed. (1) Ground the workbenchGround the workbench by laying conductive material (such as a conductive sheet) or an iro
34、n plate over it before placing thetraverse unit (optical pickup) on it.(2) Ground yourselfUse an anti-static wrist strap to release any static electricity built up in your body. (3) Handling the optical pickup In order to maintain quality during transport and before installation, both sides of the l
35、aser diode on the replacement opticalpickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.) Do not use a tester to check the condition of the laser diode in the optical pickup. The testers internal power source can easilydestroy the laser di
36、ode. 1.7Handling the traverse unit (optical pickup)(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. (2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the
37、replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long atime when attaching it to the connector. (3) Handle the flexible cable carefully as it may break when subjected to strong force. (4) I t is not possible to adjust the semi
38、-fixed resistor that adjusts the laser power. Do not turn it.1.8Attention when traverse unit is decomposed*Please refer to Disassembly method in the text for the pickup unit. Apply solder to the short land sections before the flexible wire is disconnected from the connecto on the servo board. (If th
39、e flexiblewire is disconnected without applying solder, the pickup may be destroyed by static electricity.) In the assembly, be sure to remove solder from the short land sections after connecting the flexible wire.1MConductive material(conductive sheet) or iron palate(caption)Anti-static wrist strap
40、Traverse mechanism assemblyPickupShort land sectionCard wireConnector1-6 (No.MB399)1.9Important for laser products1.CLASS 1 LASER PRODUCT2.DANGER : Invisible laser radiation when open and inter lock failed or defeated. Avoid direct exposure to beam.3.CAUTION : There are no serviceable parts inside t
41、heLaser Unit. Do not disassemble the Laser Unit. Replace the complete Laser Unit if it malfunctions.4.CAUTION : The CD,MD and DVD player uses invisible laser radiation and is equipped with safety switches which prevent emission of radiation when the drawer is open and the safety interlocks have fail
42、ed or are defeated. It is dangerous to defeat the safety switches.5.CAUTION : If safety switches malfunction, the laser is able to function.6.CAUTION : Use of controls, adjustments or performance of procedures other than those specified here in may result in hazardous radiation exposure.REPRODUCTION
43、 AND POSITION OF LABELSCAUTION : Visible and Invisible laser radiation when open and interlock failed or defeated.AVOID DIRECT EXPOSURE TO BEAM. (e)VARNING : Synlig ochosynling laserstrlning nr den ppnas och sprren rurkopplad. Betrakta ejstrlen. (s)VARO : Avattaessa ja suojalukitusohitettuna tai via
44、llisena olet alttiina nkyvlle ja nkymttmllelasersteilylle. Vlt steenkohdistumista suoraan itseesi. (f)ADVARSEL : Synlig og usynliglaserstrling nr maskinen erben eller interlocken fejeler.Undg direkte eksponering til strling. (d)!Please use enough caution not to see the beam directly or touch it in c
45、ase of an adjustment or operationcheck.CLASS 1LASER PRODUCTCAUTION : Visible and Invisible laser radiation when open and interlock failed or defeated.AVOID DIRECT EXPOSURE TO BEAM. (e)VARNING : Synlig ochosynling laserstrlning nr den ppnas och sprren rurkopplad. Betrakta ejstrlen. (s)VARO : Avattaes
46、sa ja suojalukitusohitettuna tai viallisena olet alttiina nkyvlle ja nkymttmllelasersteilylle. Vlt steenkohdistumista suoraan itseesi. (f)ADVARSEL : Synlig og usynliglaserstrling nr maskinen erben eller interlocken fejeler.Undg direkte eksponering til strling. (d)WARNING LABEL(No.MB399)1-7SECTION 2S
47、PECIFIC SERVICE INSTRUCTIONSThis service manual does not describe SPECIFIC SERVICE INSTRUCTIONS.1-8 (No.MB399)SECTION 3DISASSEMBLY3.1Main body section3.1.1Removing the side panel L and side panel R (See Figs.1 to 4)(1) From the back side of the main body, remove the fourscrews A attaching the side p
48、anels L/R. (See Fig.1.)(2) From the bottom side of the main body, remove the fourscrews B attaching the side panels L/R. (See Fig.2.)(3) From the both sides of the main body, release the joint a inthe direction of the arrow and remove the side panels L/Rtoward this side. (See Figs.3 and 4.)Fig.1Fig.
49、2Fig.3Fig.4AASide panel RSide panel LBBSide panel RSide panel LSide panel RaaSide panel Laa(No.MB399)1-93.1.2Removing the top panel assembly (See Figs.5 to 6) Remove the side panels L/R.(1) From the front side of the main body, pull out the volumeknob assembly in the direction of the arrow. (See Fig
50、.5.)(2) Remove the two screws C and remove the volume orna-ment. (See Fig.5.)(3) From the both sides of the main body, remove the twoscrews D, two screws E and screw F. (See Figs.5 and 6)Reference:When attaching the screw F, attach the earth wire with it.(See Fig.6.)(4) From the back side of the mai