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1、SERVICE MANUALNo.20952May. 2001COPYRIGHT 2001 VICTOR COMPANY OF JAPAN, LTD.MX-G71RCOMPACT COMPONENT SYSTEMMX-G71RSafety precautionsImportant for laser productsPreventing static electricityDisassembly methodAdjustment method1-21-41-51-61-26Flow of functional operation until TOC readMaintenance of las
2、er pickupReplacement of laser pickupDescription of major ICs 1-301-311-311-32 44ContentsArea SuffixBU.K.EContinental EuropeENEVNorthern EuropeEastern EuropePLAY & EXCHANGESTANDBY/ONCD-R/RW PLAYBACKSTANDBYMX-G71R SP-MXG71RSP-MXG71RCA-MXG71RRadioFans.CN 收音机爱 好者资料库MX-G71R1-21. This design of this produ
3、ct contains special hardware and many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Servic
4、es should be performed by qualified personnel only.2. Alterations of the design or circuitry of the product should not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufacture
5、of responsibility for personal injury or property damage resulting therefrom.3. Many electrical and mechanical parts in the products have special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be
6、obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on
7、the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety characteristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards.4. The leads in the products are routed and dressed wi
8、th ties, clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed
9、that they have been returned to normal, after re-assembling.5. Leakage currnet check (Electrical shock hazard testing)After re-assembling the product, always perform an isolation check on the exposed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, co
10、ntrol shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.Do not use a line isolation transformer during this check.Plug the AC line cord directly into the AC outlet. Using a Leakage Current Tester, measure the leakage current from each exposed metal parts of t
11、he cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.).Alternate check methodPlug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt or more se
12、nsitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor between an exposed metal part and a known good earth ground.Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly
13、 any exposed metal part having a return path to the chassis, and meausre the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.). 1. This equipment has been
14、 designed and manufactured to meet international safety standards.2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.3. Repairs must be made in accordance with the relevant safety standards.4. It is essential that safety critical components are rep
15、laced by approved parts.5. If mains voltage selector is provided, check setting for local voltage.Good earth groundPlace this probe on each exposedmetal part.AC VOLTMETER(Having 1000 ohms/volts,or more sensitivity)1500 10W0.15 F AC TYPE!Burrs formed during molding may be left over on some parts of t
16、he chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or
17、identified by the mark nearby are critical for safety. When replacing them, be sure to use the parts of the same type and rating as specified by the manufacturer. (Except the J and C version)RadioFans.CN 收音机爱 好者资料库MX-G71R1-31. Service should be performed by qualified personnel only.2. This equipment
18、 has been designed and manufactured to meet international safety standards.3. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.4. Repairs must be made in accordance with the relevant safety standards.5. It is essential that safety critical component
19、s are replaced by approved parts.6. If mains voltage selector is provided, check setting for local voltage.1. This design of this product contains special hardware and many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original desi
20、gn unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. 2. Any unauthorised design alterations or additions will void the manufacturers guarantee ; furthermore the manufacturer cannot accept responsibility for personal injury o
21、r property damage resulting therefrom.3. Essential safety critical components are identified by ( ) on the Parts List and by shading on the schematics, and must never be replaced by parts other than those listed in the manual. Please note however that many electrical and mechanical parts in the prod
22、uct have special safety related characteristics. These characteristics are often not evident from visual inspection. Parts other than specified by the manufacturer may not have the same safety characteristics as the recommended replacement parts shown in the Parts List of the Service Manual and may
23、create shock, fire, or other hazards.4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is re
24、quired, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after re-assembling.!Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair o
25、f this system.(U.K only)MX-G71R1-4Important for laser products1.CLASS 1 LASER PRODUCT2.DANGER : Invisible laser radiation when open and inter lock failed or defeated. Avoid direct exposure to beam.3.CAUTION : There are no serviceable parts inside theLaser Unit. Do not disassemble the Laser Unit. Rep
26、lace the complete Laser Unit if it malfunctions.4.CAUTION : The compact disc player uses invisible laser radiation and is equipped with safety switches which prevent emission of radiation when the drawer is open and the safety interlocks have failed or are defeated. It is dangerous to defeat the saf
27、ety switches.5.CAUTION : If safety switches malfunction, the laser is able to function.6.CAUTION : Use of controls, adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.VARNING : Osynlig laserstrlning r denna del r ppnad och sprren r u
28、rkopplad. Betrakta ej strlen.VARO : Avattaessa ja suojalukitus ohitettaessa olet alttiina nkymttmlle lasersteilylle.l katso steeseen.ADVARSEL : Usynlig laserstrling ved bning , nr sikkerhedsafbrydere er ude af funktion. Undg udsttelse for strling.ADVARSEL : Usynlig laserstrling ved pning,nr sikkerhe
29、tsbryteren er avslott. unng utsettelse for strling.REPRODUCTION AND POSITION OF LABELSWARNING LABEL!CAUTIONPlease use enough caution not to see the beam directly or touch it in case of an adjustment or operationcheck.ADVARSEL :Usynlig laserstrling ved bning , nr sikkerhedsafbrydere er ude af funktio
30、n. Undg udsttelse for strling. (d)DANGER : Invisibie laser radiation when open and interlock or defeated.AVOID DIRECT EXPOSURE TO BEAM (e)VARNING : Osynlig laserstrlning r denna del r ppnad och sprren r urkopplad. Betrakta ej strlen. (s)VARO : Avattaessa ja suojalukitus ohitettaessa olet alttiina nk
31、ymttmlle lasersteilylle.l katso steeseen. (f)CLASS 1LASER PRODUCTMX-G71R1-5Preventing static electricity1. Grounding to prevent damage by static electricity Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode
32、 in the traverse unit (optical pickup). Take care to prevent this when performing repairs.2. About the earth processing for the destruction prevention by static electricity In the equipment which uses optical pick-up (laser diode), optical pick-up is destroyed by the static electricity of the work e
33、nvironment.Be careful to use proper grounding in the area where repairs are being performed. 2-1 Ground the workbench Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it.2-2 Ground yourself U
34、se an anti-static wrist strap to release any static electricity built up in your body. 3. Handling the optical pickup1. In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the sh
35、orted parts to their original condition. (Refer to the text.)2. Do not use a tester to check the condition of the laser diode in the optical pickup. The testers internal power source can easily destroy the laser diode. 4. Handling the traverse unit (optical pickup)1. Do not subject the traverse unit
36、 (optical pickup) to strong shocks, as it is a sensitive, complex unit. 2. Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traver
37、se unit. Be careful not to take too long a time when attaching it to the connector. 3. Handle the flexible cable carefully as it may break when subjected to strong force. 4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn itConductive material (conducti
38、ve sheet) or iron plate(caption)Anti-static wrist strapAttention when traverse unit is decomposed1. Remove the disk stopper and T. bracket on the CD changer mechanism assembly. 2. Disconnect the harness from connector on the CD motor board.3. CD traverse unit is put up as shown in Fig.1. 4. Solder i
39、s put up before the card wire is removed from connector CN601 on the CD servo control board as shown in Fig. 2. (When the wire is removed without putting up solder, the CD pick-up assembly might destroy.) 5. Please remove solder after connecting the card wire with CN601 when you install picking up i
40、n the substrate.*Please refer to Disassembly method in the text for pick-up and how to detach the CD traverse mechanism. SolderingFig.1Fig.2CD changermechanism assemblyCD traverse unitFlexible cableMX-G71R1-6Remove the six screws A on the back of the body.Remove the two screws B on both sides of the
41、 body.Remove the metal cover from the body by lifting the rear part of the cover.1.2.3.Disassembly methodRemoving the metal cover (See Fig.1 to 3)Do not break the front panel tab fitted to the metal cover.CAUTION: Fig.1Fig.2Fig.3AAAMetal coverMetal coverBMetal coverBMX-G71R1-7Prior to performing the
42、 following procedure, remove the metal cover.Disconnect the card wire from connector CN661 on the Main board.Remove the two screws C on the upper side of the body and the two screws D on the back of the rear panel.Remove the plastic rivet attaching the main board.Disconnect the fan connector CN705.P
43、ull both the rear panel and the front panel assembly to the outside, then remove the CD changer mechanism assembly by lifting the rear part of the assembly.1.2.3.4.5.Removing the CD changer mechanism assembly (See Fig.4 and 5)Prior to performing the following procedure, remove the metal cover and CD
44、 changer mechanism assembly.Disconnect the card wires from connector CN870, CN871 and CN315 on the main board respectively.Remove the tie band and disconnect the wire from connector CN703 on the amplifier board.Disconnect the wire from connector CN220 on the transformer board.1.2.3.Removing the fron
45、t panel assembly (See Fig.6 to 10)To prevent damage to the CD fitting, be sure to pull both the rear panel and the front panel assembly enough to remove the CD changer mechanism assembly.CAUTION: Fig.4Fig.5Fig.6Fig.7Front panel assemblyCCCD changer mechanism assemblyMain boardCN661CD changer mechani
46、sm assemblyDMain boardCN661Front panel assemblyPlastic rivetAmplifier boardCN703Main boardCN870CN871CN315Transformer boardCN220Front panel assemblyFront panel assemblyMain boardRear panelFan connectorCN705Tie bandMX-G71R1-8Remove the four screws E on the bottom of the body.Release the two joints a o
47、n the lower right and left sides of the body using a screwdriver, and remove the front panel assembly toward the front.4.5.Fig.8Fig.9Fig.10E(Bottom)Front panel assemblyJoint aJoint aFront panel assemblyFront panel assemblyMX-G71R1-9Prior to performing the following procedure, remove the metal cover
48、and the CD changer mechanism assembly.Disconnect the card wire from connector CN1 on the tuner board on the right side of the body.Remove the plastic rivet fixing the tuner board.Remove the two screws F on the back of the body.1.2.3.Removing the tuner board (See Fig.11 and 12)Prior to performing the
49、 following procedure, remove the metal cover and the CD changer mechanism assembly.Remove the screw G attaching the rear cover on the back of the body.Push each tab of the four joints b in the direction of the arrow and release.Remove the twelve screws F attaching the rear panel.Release the joints c
50、 on each lower side of the rear panel using a screwdriver and remove the rear panel backward.1.2.3.4.Removing the rear cover / rear panel(See Fig.12 to 15)Note : Remove the tuner board in case of necessity. (Refer to Fig.11)Fig.11Fig.12Fig.13Fig.14Fig.15CN1Plastic rivetTuner boardRear panelRear pane