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1、SERVICE MANUALCD PORTABLE SYSTEMRC-EZ31ANo: 28225JAN. 2006COPYRIGHT 2006 JVC ASIA PTE LTD Area Suffix US - Asia UX - Middle East A - Australia SERVICE POLICY No service part is available for this model. Based on One to One exchange policy.ContentsSafety precaution .2Preventing static electricity .3D
2、isassembly procedure.4Flow of function operation until TOC read .5Voltage charts .6Block diagram .8Wiring connection .9Schematic diagrams. 11Illustration of packing and parts list.18RadioFans.CN 收音机爱 好者资料库XL-SV320SL/SV305GDXL-SV308BU2RC-EZ311.This design of this product contains special hardware and
3、 many circuits and components specially forsafety purposes. For continued protection, no changes should be made ti the original design unlessauthorised in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be performed by qualifie
4、d personel only.2. Alterations of the design or circuitry of the product should not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warrantyand will further relieve the manufacturer of responsibility for personal inju
5、ry or property damageresulting therefrom.3.Many eletrical and mechanical parts in the products have special safety-related characteristics.These characteristics are often not evident from visual inspection nor can the protection afforded bythem necessarily be obtain by using replaement components ra
6、ted for higher voltage, the PartsList of Service manual. Electrical components having such features ate identified by the shading on the schematics and by ( ! ) on the parts List in the Service Manual. The use of a substituterepalcement which does not have the same safety characteristics as the reco
7、mmended replacement parts shown in the Parts List of Service manual may create shock, fire, or other hazards.4.The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts, high temperatures parts, moving parts and/or sharp edges
8、for the prevention of electric shcok and fire hazard. When service is required, the original leat routing and dress should be observed, and it should be confirmed that they have been returned to normal, afterre-assembling.5.Leakage current check (Electrical Shock hazard testing)After re-assembling t
9、he product, always perform an isolation check on the exposed metap Parts of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.)to be sure the product is safe to operate without danger of electrical shock.Do not use a line isloation transformer dur
10、ing this check.Plug the AC line cord directly into the AC outlet. Using a Leakage Current Tester, measure theleakage current from each ecposed metal parts of the cabinet, particularly and exposed metalpart having a return path to the chassis, to a known good earth ground. Any leakage current mustnot
11、 exceed 0.5mA AC (r.m.s.)Alternate check methodPlug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms pervolt or more sensitvity in the following manner. Connect a 1,500 ohm 10W resistor paralleled by a0.15uF AC-type capacitor between an exposedmetal part and a kno
12、wn good earth ground.Measure the AC voltage across the resistor withthe AC voltmeter.Move the resistor connection to each exposedmetal part, particularly and exposed metal parthaving a return path to te chassis andmeasure the AC voltage across the resistor. Now,reverse the plug in the AC outlet and
13、repeateach measurement. Voltage measured Any mustnot exceed 0.75 V AC (r.m.s.). This correspondsto 0.5 mA AC (r.m.s.).1.This equipment has been designed and manufactured to meet international safety standards.2.It is the legal responsibility of the repairer to ensure that these safety standards are
14、maintained.3.repairs must be made in accordance with the relevant safety standards.4.It is essential that safety critical components are replaced by approved parts.5.It mains voltage selector is provided, check setting for local voltage.CAUTIONBurrs formed during moulding may be left over on some pa
15、rts of the chassis. Therefore,pay attention to such burrs in the case of performing repair of this system.Safety PrecautionsWarningRadioFans.CN 收音机爱 好者资料库RC-EZ313Preventing static electricityElectrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is disch
16、arged,can destroy the laser diode in the traverse unit (optical pcikup). Take care to prevent this when performing repairs.1.1. Grounding to prevent damage by static electricityStatic electricity in the work area can destroy the optical pickup (laser diode) in devicessuch as DVD players.Be careful t
17、o use proper grounding in the area where repairs are being performed.1.1.1. Gound the workbench1. Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate overit before placing the traverse unit (optical pickup) on it.1.1.2. Ground yourself1.Use an anti-static
18、 wrist starp to release and static electricity built up in your body.1.1.3. Handling the optical pcikup1. In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are storted. After replacement, return the shorted parts to
19、 their original condition.(Refer to the text.)2. Do not use a tester to check the condition of the laserdiode in the optical pickup. The testers internal powersource can easily destory the laser diode.1.2. Handling the traverse unit (optical pickup)1.Do not subject the traverse unit (optical pcikup)
20、 to strong shocks, as it is a sensitive, complex unit.2.Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specificdetails, refer to the replacement procdeure in the text. Remove the anti-static pin when replacing the traverseunit. Be careful n
21、ot to take too long a time when attaching itto the connector.3.Handle the flexible cable carefully as it may break when subjected to strong force.4.It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not return it.XL-SV320SL/SV305GDXL-SV308BU4RC-EZ31? ? ? ? ?Disasse
22、mbly ProcedureRemove the back cabinetScrew A1. Open battery cover and remove 3 screws on the bottom cabinet. (Screw A)2. Remove 5 screws on back(Screw B)Screw BRemove the top panel1. Remove 3 screws to takeScrew Cout the top panel with the board. (Screw C)Then the unit is disassembledRC-EZ315Flow of
23、 functional operation until TOC read Check Point Check that the voltage at the pin 63 of IC902 is OV (a moment)?Check that the voltage at the pin1 of IC902 + side is + 5V?Confirm that the Focus error Tracking error waveform at TOC readings-cuve signal at the pin16 ofIC902 is approx.2V p-pConfirm tha
24、t the signal frompin14 IC902 is 0V as aaccelerated pulse duringapprox.400msConfirm the waveform ofthe Tracking error signalat the pin14 of IC902 (See fig-1)Confirm the eys-pattern at the lead of TP1Power KeySlider turns RESTSW ON.Automatic tuningof TE offsetLaser ONDetection of discAutomatic tuning
25、ofFocus offsetAutomatic measurement offocus A-curve amplitudeDisc is rotatedFocus servo ON(Tracking servo ON)Automatic measurement ofTracking error amplitudeAutomatic tuning ofTracking error balanceAutomatic tuning ofFocus error balanceAutomatic tuning ofFocus error gainAutomatic tuning ofTracking e
26、rror gainTOC readingPlay a discpin 14 ofIC902(TE)VREFTrackingservooff statusTrackingservoonstatuesDisc to bebraked tostopDisc statusto rotateTOC readingfinishes500mV/div2mS/div Fig.1Automatic measurementof TE amplitude andautomatic tuning ofTE balanceApprox1.8VApprox 3secXL-SV320SL/SV305GDXL-SV308BU
27、6RC-EZ31? ? ? ? ?Voltage ChartsIC No.pin NO:1234567891011121314151617181920Votage(v) 0.102.471.710.021.524.952.220.022.502.260.022.670.050.0511.310.024.942.512.510.02pin NO:2122232425262728293031323334353637383940Votage(v) 4.934.954.910.020.020.020.022.922.472.482.482.482.482.482.484.124.124.120.024
28、.95pin NO:4142434445464748495051525354555657585960Votage(v) 4.934.934.934.930.100.074.914.944.950.024.944.324.931.983.960.001.980.020.022.12pin NO: 61 62 63 64Votage(v) 2.194.954.954.85IC No.pin NO:1234567891011121314151617181920Votage(v) 2.562.562.542.542.492.522.522.522.532.522.522.532.452.532.602
29、.562.532.512.532.52pin NO:2122232425262728293031323334353637383940Votage(v) 2.520.022.482.482.482.532.772.522.542.202.182.512.514.490.021.400.074.932.362.67pin NO:4142434445464748495051525354555657585960Votage(v) 2.332.452.272.500.022.522.530.000.082.474.914.940.024.850.024.942.522.532.392.41pin NO:
30、61626364Votage(v) 2.233.790.224.94IC No.Item1234567891011121314151617181920DC12V3.553.132.152.156.605.182.180.102.192.193.653.150.106.850.900.903.503.302.202.20Item2122232425262728DC12V7.347.342.202.202.203.403.400.10IC No.pin NO:1234567891011121314151617181920Votage(v) 0.850.000.315.440.515.635.105
31、.630.000.000.674.861.081.085.634.680.701.620.555.63pin NO:21222324Votage(v) 5.635.635.635.63IC No.pin NO:1234567891011121314151617181920Votage(v) 0.000.001.045.610.125.644.985.640.000.610.645.071.081.085.645.640.701.131.035.64pin NO:21222324Votage(v) 5.675.645.645.64IC No.pin NO:12345678910111213141
32、516Votage(v) 0.000.000.000.530.000.000.000.000.000.000.490.000.000.000.005.85IC No.pin NO:12345678910111213141516Votage(v) 0.000.000.000.000.000.000.000.003.980.000.000.000.000.000.005.82IC No.pin NO:12345678910111213141516Votage(v) 0.000.000.000.200.000.000.000.000.003.950.200.000.000.000.005.66IC9
33、02 LC78601RE CD PLAYIC901 LA9242M CD PLAYIC902 MM1469 CD PLAYIC501 TC-4052 CD PLAY IC501 TC-4052 CASS PLAY IC101 SA2111 TUNER FM IC501 TC-4052 TUNER IC101 SA2111 TUNER AM RC-EZ317IC No.pin NO:123456789101112Votage(v)12.003.5611.900.000.570.000.000.573.9512.223.6413.30IC No.pin NO:123456789101112Vota
34、ge(v)12.004.0011.800.000.570.000.000.574.3010.004.0013.30IC No.pin NO:123456789101112Votage(v)11.103.5010.600.000.540.000.000.573.8210.68 3.37.7 11.60IC No.pin NO:123456789Votage(v) 1.770.001.780.000.008.091.780.001.78EBCEBCEBCEBCEBCEBC8.509.1111.960.000.700.000.000.000.700.000.000.000.000.000.000.0
35、00.000.00EBCEBCEBCEBC0.000.000.0011.93 11.200.024.900.000.000.000.700.00EBCEBCEBCEBCEBCEBC13.40 12.70 13.364.575.248.47IC301 UTC8227 CD PLAYIC301 UTC8227 CASS PLAY IC301 UTC8227 TUNER Votage(v)Q401 D2061 CD PLAYIC201 BA3308 CASS PLAYQ329 9014 CDPLAY Q369 9014 CD PLAYTransistor No.ItemQ301 1936 CD PL
36、AYQ391 9015 CD PLAYQ392 9014 CD PLAYTransistor No.Q302 1936 CD PLAY Q303 9015CD PLAYQ702 9014 CD PLAY Q305 9014CASSPLAYVotage(v)Q371 8050CD PLAYTransistor No.Q306 8550CASSPLAYItemItemVotage(v)XL-SV320SL/SV305GDXL-SV308BU8RC-EZ31? ? ? ? ?Block DiagramRC-EZ319? ? ? ? ? Wiring Connections (US/UX versio
37、n)XL-SV320SL/SV305GDXL-SV308BU10RC-EZ31? ? ? ? ? Wiring Connections (A version)RC-EZ3111? ? ? ? ?Schematic Diagrams? ? ? ? ? Main Circuit (US/UX Version)XL-SV320SL/SV305GDXL-SV308BU12RC-EZ31? ? ? ? ? Main Circuit (A Version)RC-EZ3113? ? ? ? ? Tuner Circuit (US/UX Version)XL-SV320SL/SV305GDXL-SV308BU
38、14RC-EZ31? ? ? ? ? Tuner Circuit (A Version)RC-EZ3115? ? ? ? ? Cass CircuitXL-SV320SL/SV305GDXL-SV308BU16RC-EZ31? ? ? ? ? CD CircuitRC-EZ3117? Control CircuitXL-SV320SL/SV305GDXL-SV308BU18RC-EZ31? Illustraction of packing and parts list (US/UX Version)Item Parts Name U Part No.UX Parts No.Item Parts
39、 Name U Part No.UX Parts No.P.1Poly Form(Left)P.2Poly Form(Right)P.3Power Cord Set151-230230-002151-230230-002P.4Conversion Plug159-110220-009/159-110220-019(#Alt)P.5Poly Bag P.6Main Unit P.7Poly Bag P.8 Instruction ManualP.9Poly Bag P.10Remote Control UnitP.11Poly Bag P.12Gift Box(G/B)P.13G/B Bar C
40、ode Label612-080350-000612-080348-000P.14Battery AAA x 2pcsP.15POP LabelRemarks: #Alt items will be used alternatively depends on the lead time.163-200415-900676-070100-040629-080284-000JVC:LVT1524-001A&LVT1524-002ARM-SRCEZ31AJVC:LVT1524-001A&LVT1524-002ARM-SRCEZ31A891-EZ3111-010874-310000-000874-31
41、0000-000676-040130-044678-255175-040P12P1P8P9P2P6P7P14P11P10P13PROGRAMREPEATREMOTESENSORCD PORTABLE SYSTEMRC-EZ31REMOTE CONTROL UNITRM-SRCEZ31 ASKIP/SEARCHREPEATPROGRAMP15P4P5P3RC-EZ3119Item Parts Name Part No.P.1Poly Form(Left)874-310000-000P.2Poly Form(Right)874-310000-000P.3Power Cord Set151-2402
42、30-202P.4Poly Bag 676-040130-044P.5Main Unit P.6Poly Bag 678-255175-040P.7Instruction ManualJVC: LVT1524-003AP.8Poly Bag 676-070100-040P.9Remote Control UnitP.10Poly BagRM-SRCEZ31AP.11G/B Bar Code Label612-080352-000P.12Gift Box(G/B)891-EZ3111-020P.13Battery AAA x 2pcs163-200415-900? Illustraction of packing and parts list (A Version)P11P1P7P8P2P5P6P13P10P9P4P3P12PROGRAMREPEATREMOTESENSORCD PORTABLE SYSTEMRC-EZ31REMOTE CONTROL UNITRM-SRCEZ31 ASKIP/SEARCHREPEATPROGRAMJVC Asia Pte Ltd101 Thomson Road, #28-04 United Squares, Singapore 307591(No: 28225)Printed in Singapore200601(L)