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1、SERVICE MANUALCOPYRIGHT 2003 VICTOR COMPANY OF JAPAN, LTD.No.220332003/03UX-H30MICRO COMPONENT SYSTEM22033200303UX-H30TABLE OF CONTENTS1Important Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22Disassembly m
2、ethod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-63Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3、1-184Description of major ICs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24MICRO COMPONENT SYSTEMArea SuffixB - U.K.E - Continental EuropeEN - Northern EuropeRadioFans.CN 收音机爱 好者资料库UX-H301-2 (No.22033)SECTION 1Import
4、ant Safety Precautions1.1 Safety Precautions(1) This design of this product contains special hardware andmany circuits and components specially for safety purposes.For continued protection, no changes should be made to theoriginal design unless authorized in writing by the man-ufacturer. Replacement
5、 parts must be identical to thoseused in the original circuits. Services should be per-formed by qualified personnel only.(2) Alterations of the design or circuitry of the product shouldnot be made. Any design alterations of the product shouldnot be made. Any design alterations or additions will voi
6、dthe manufacturers warranty and will further relieve themanufacture of responsibility for personal injury or propertydamage resulting therefrom.(3) Many electrical and mechanical parts in the products havespecial safety-related characteristics. These characteris-tics are often not evident from visua
7、l inspection nor can theprotection afforded by them necessarily be obtained by us-ing replacement components rated for higher voltage, watt-age, etc. Replacement parts which have these special safetycharacteristics are identified in the Parts List of Service Manu-al. Electrical components having suc
8、h features are iden-tified by shading on the schematics and by () on theParts List in the Service Manual. The use of a substitute re-placement which does not have the same safety character-istics as the recommended replacement parts shown in theParts List of Service Manual may create shock, fire, or
9、 oth-er hazards.(4) The leads in the products are routed and dressed with ties,clamps, tubings, barriers and the like to be separated fromlive parts, high temperature parts, moving parts and/orsharp edges for the prevention of electric shock and firehazard. When service is required, the original lea
10、d routingand dress should be observed, and it should be confirmedthat they have been returned to normal, after reassembling.(5) Leakage shock hazard testing)After reassembling the product, always perform an isolationcheck on the exposed metal parts of the product (antennaterminals, knobs, metal cabi
11、net, screw heads, headphonejack, control shafts, etc.) to be sure the product is safe tooperate without danger of electrical shock.Do not use a line isolation transformer during this check. Plug the AC line cord directly into the AC outlet. Using aLeakage Current Tester, measure the leakage currentf
12、rom each exposed metal parts of the cabinet, particular-ly any exposed metal part having a return path to thechassis, to a known good earth ground. Any leakage cur-rent must not exceed 0.5mA AC (r.m.s.). Alternate check methodPlug the AC line cord directly into the AC outlet. Use an ACvoltmeter havi
13、ng, 1,000 ohms per volt or more sensitivity inthe following manner. Connect a 1,500 ohm 10W resistorparalleled by a 0.15 F AC-type capacitor between anexposed metal part and a known good earth ground.Measure the AC voltage across the resistor with the ACvoltmeter. Move the resistor connection to eac
14、h exposed metal part,particularly any exposed metal part having a return path tothe chassis, and measure the AC voltage across the resistor.Now, reverse the plug in the AC outlet and repeat eachmeasurement. Voltage measured any must not exceed 0.75V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.
15、). 1.2 Warning(1) This equipment has been designed and manufactured tomeet international safety standards.(2) It is the legal responsibility of the repairer to ensure thatthese safety standards are maintained.(3) Repairs must be made in accordance with the relevantsafety standards.(4) It is essentia
16、l that safety critical components are replacedby approved parts.(5) If mains voltage selector is provided, check setting for localvoltage.1.3 CautionBurrs formed during molding may be left over on some partsof the chassis. Therefore, pay attention to such burrs in the case of pre-forming repair of t
17、his system.1.4 Critical parts for safetyIn regard with component parts appearing on the silk-screenprinted side (parts side) of the PWB diagrams, the parts that areprinted over with black such as the resistor ( ), diode ( )and ICP ( ) or identified by the mark nearby are criticalfor safety. When rep
18、lacing them, be sure to use the parts of the same typeand rating as specified by the manufacturer. (Except the JC version)RadioFans.CN 收音机爱 好者资料库UX-H30(No.22033)1-31.5 Safety Precautions (U.K only)(1) This design of this product contains special hardware and many circuits and components specially fo
19、r safety purposes. For con-tinued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replace-ment parts must be identical to those used in the original circuits.(2) Any unauthorised design alterations or additions will void the manufacturer
20、s guarantee; furthermore the manufacturer cannotaccept responsibility for personal injury or property damage resulting therefrom.(3) Essential safety critical components are identified by ( ) on the Parts List and by shading on the schematics, and must neverbe replaced by parts other than those list
21、ed in the manual. Please note however that many electrical and mechanical parts inthe product have special safety related characteristics. These characteristics are often not evident from visual inspection. Partsother than specified by the manufacturer may not have the same safety characteristics as
22、 the recommended replacement partsshown in the Parts List of the Service Manual and may create shock, fire, or other hazards.(4) The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts,high temperature parts, moving parts and
23、/or sharp edges for the prevention of electric shock and fire hazard. When service isrequired, the original lead routing and dress should be observed, and it should be confirmed that they have been returned tonormal, after re-assembling.1.5.1Warning(1) Service should be performed by qualified person
24、nel only.(2) This equipment has been designed and manufactured to meet international safety standards.(3) It is the legal responsibility of the repairer to ensure that these safety standards are maintained.(4) Repairs must be made in accordance with the relevant safety standards.(5) It is essential
25、that safety critical components are replaced by approved parts.(6) If mains voltage selector is provided, check setting for local voltage.Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.
26、UX-H301-4 (No.22033)1.6 Preventing static electricityElectrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.1.6.1 Groundin
27、g to prevent damage by static electricityStatic electricity in the work area can destroy the optical pickup (laser diode) in devices such as CD players. Be careful to use proper grounding in the area where repairs are being performed. (1) Ground the workbenchGround the workbench by laying conductive
28、 material (such as a conductive sheet) or an iron plate over it before placing thetraverse unit (optical pickup) on it.(2) Ground yourselfUse an anti-static wrist strap to release any static electricity built up in your body. (3) Handling the optical pickup In order to maintain quality during transp
29、ort and before installation, both sides of the laser diode on the replacement opticalpickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.) Do not use a tester to check the condition of the laser diode in the optical pickup. The testers inte
30、rnal power source can easilydestroy the laser diode. 1.7 Handling the traverse unit (optical pickup)(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. (2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the o
31、ptical pickup. For specific details, refer to the replace-ment procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a timewhen attaching it to the connector. (3) Handle the flexible cable carefully as it may break when subjected to stron
32、g force. (4) It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.1.8 Attention when traverse unit is decomposed*Please refer to Disassembly method in the text for the CD pickup unit. Apply solder to the short land sections before the flexible wire is dis
33、connected from the connector CN101 on the CD servo board. (If the flexible wire is disconnected without applying solder, the CD pickup may be destroyed by static electricity.) In the assembly, be sure to remove solder from the short land sections after connecting the flexible wire.CN601 onmechanismb
34、oardShorting roundShorting roundFlexible wireUX-H30(No.22033)1-51.9 Important for laser products (1) CLASS 1 LASER PRODUCT(2) DANGER : Invisible laser radiation when open and interlock failed or defeated. Avoid direct exposure to beam.(3) CAUTION : There are no serviceable parts inside the Laser Uni
35、t. Do not disassemble the Laser Unit. Replace thecomplete Laser Unit if it malfunctions.(4) CAUTION : The compact disc player uses invisible laserradiation and is equipped with safety switches which prevent emission of radiation when the drawer is open andthe safety interlocks have failed or are de
36、feated. It is dangerous to defeat the safety switches.(5) CAUTION : If safety switches malfunction, the laser is ableto function.(6) CAUTION : Use of controls, adjustments or performance ofprocedures other than those specified herein may result inhazardous radiation exposure.CAUTIONPlease use enough
37、 caution not to see the beam directlyor touch it in case of anadjustment or operation check.VARNINGOsynlig laserstrlning r denna del r ppnad och sprren rurkopplad. Betrakta ej strlen.VAROAvattaessa ja suojalukitus ohitettaessa olet alttiina nkymt-tmlle lasersteilylle. l katso steeseen.ADVARSELUsynli
38、g laserstrling ved bning, nr sikkerhedsafbrydere erude af funktion. Undg udsasttelse for strling.ADVARSELUsynlig laserstrling ved pning, nr sikkerhetsbryteren er avs-lott. unng utsettelse for strling.REPRODUCTION AND POSITION OF LABELSCaution labelUX-H301-6 (No.22033)SECTION 2Disassembly method2.1 M
39、ain body2.1.1Removing the rear panel(See Fig.1,2)(1) From behind the body, remove the eight screws A attach-ing the rear panel.(2) Turing the body upside down, remove the two screws B at-taching the rear panel, and remove.Fig.1Fig.2AAAABBCCFront panel assemblyRear panelUX-H30(No.22033)1-72.1.2Removn
40、ing the side panel (L) and (R)(See Fig.25) Prior to performing the following procedure, remove the rearpanel.(1) Turning the body upside down, remove the two screws Cattaching the front panel assembly.(2) Turning the body initial position, open the CD door whilepressing the upper OPEN button.(3) Mov
41、ing the side panel (L) in the arrow direction, remove thepanel from the left side of the body.(4) Moving the side panel (R) in the arrow direction, removethe panel from the right side of the body.Fig.3Fig.4Fig.5Side panel (L)Side panel (R)UX-H301-8 (No.22033)2.1.3Removing the CD player assembly(See
42、Fig.6,7) Prior to performing the following procedure, remove the rearpanel and the left and right side panels.(1) Disconnect the card wires from the two connectors CN603and CN604 on the CD servo control board.(2) Remove the two screws D attaching the front panel assem-bly on the both sides.(3) Relea
43、se the two joints a on the both sides of the front panelassembly.(4) Move the CD player assembly in the direction of the arrow.Fig.6Fig.7CD player assemblyCD servo control boardCN604DaCN603DCD player assemblyaUX-H30(No.22033)1-92.1.4Removing the power amplifier board and heat sink(See Fig.810) Prior
44、 to performing the following procedure, remove the rearpanel, the left and right side panels, and the CD player assem-bly.(1) Remove the five screws E and F attaching the heat sink.(2) Disconnect the wire from connector CN901 on the powersupply board.(3) Disconnect the card wire from connector CN305
45、 on thepower amplifier board.(4) Remove the screw G attaching the power amplifier board.(5) Disconnect the connector CN301 on the power amplifierboard, and release the two joints b.REFERENCE:Remove the screw F, then power amplifier board can be re-moved without removing heat sink.Fig.8Fig.9Fig.10EEF
46、Heat sinkPower amplifier boardCN301Power supply boardCN901 CN305Power amplifier boardGbbUX-H301-10 (No.22033)2.1.5Removing the tuner board(See Fig.11) Prior to performing the following procedure, remove the rearpanel, the left and right side panels, and the CD player assem-bly.(1) Remove the screw H
47、 attaching the tuner board from theright side of the body.(2) Disconnect the card wire from the connector CN1 on thetuner board.(3) Release the joint c, and remove the tuner board backward.Fig.112.1.6Removing the front panel assembly(See Fig.12,13) Prior to performing the following procedure, remove
48、 the rearpanel the left and right side panels, the CD player assembly,the power amplifier board.(1) Disconnect the card wire from the connector CN714 on theLCD system CPU board.(2) Release the joint d on the bottom of the front panel assem-bly using a screwdriver, and remove the front panel assem-bl
49、y toward the front.Fig.12Fig.13HTuner boardCN1cLCD system CPU boardCN714dFront panel assemblyUX-H30(No.22033)1-112.1.7Remove the power transformer and power supply board(See Fig.14,15) Prior to performing the following procedure, remove the rearpanel, the left and right side panels, the CD player as
50、sembly,the power amplifier board and the tuner board.(1) Remove the screw I attaching the jack holder and releasejoint e, and then remove jack holder.(2) Remove the four screws J attaching the power transformerand power supply board.Fig.14Fig.15IJack holdereJJPower transformerPower supply boardUX-H3