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1、SERVICE MANUALMICRO COMPONENT MD SYSTEMNo.22011Jan. 2003COPYRIGHT 2003 VICTOR COMPANY OF JAPAN, LTD.UX-A10DVDUX-A10DVDContentsSafety precautionPreventing static electricityDisassembly methodAdjustment methodMaintenance of MD pickup1-21-31-41-391-47Procedures of changing the MD pickupMaintenance of D
2、VD pickupProcedures of changing the DVD pickupDescription of major ICs1-471-481-481-4988Area suffixUB - Hong KongRadioFans.CN 收音机爱 好者资料库1-2UX-A10DVD1. This design of this product contains special hardware and many circuits and components specially for safety purposes. For continued protection, no ch
3、anges should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be performed by qualified personnel only.2. Alterations of the design or circuitry of the product should not be ma
4、de. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.3. Many electrical and mechanical parts in the
5、products have special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special
6、safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety characteristic
7、s as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards.4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or
8、 sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after re-assembling.5. Leakage currnet check (Electrical shock hazard testing)After
9、re-assembling the product, always perform an isolation check on the exposed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.Do not use a line isolation
10、 transformer during this check.Plug the AC line cord directly into the AC outlet. Using a Leakage Current Tester, measure the leakage current from each exposed metal parts of the cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leaka
11、ge current must not exceed 0.5mA AC (r.m.s.).Alternate check methodPlug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor between an exposed
12、metal part and a known good earth ground.Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and meausre the AC voltage across the resistor. Now, reverse th
13、e plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.). 1. This equipment has been designed and manufactured to meet international safety standards.2. It is the legal responsibility of the repairer to ensur
14、e that these safety standards are maintained.3. Repairs must be made in accordance with the relevant safety standards.4. It is essential that safety critical components are replaced by approved parts.5. If mains voltage selector is provided, check setting for local voltage.Good earth groundPlace thi
15、s probe on each exposedmetal part.AC VOLTMETER(Having 1000 ohms/volts,or more sensitivity)1500 10W0.15 F AC TYPE!Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.In regard with component
16、parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the mark nearby are critical for safety. (This regulation does not correspond to J and C version.)RadioFans.CN
17、 收音机爱 好者资料库1-3UX-A10DVDCN101Sorting round pointCN101Flexible wireServo control boardDVD mechanism assemblyMD mechanism assemblyCN321PickupSolderingPreventing static electricity1.Grounding to prevent damage by static electricity Electrostatic discharge (ESD), which occurs when static electricity stor
18、ed in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.2.About the earth processing for the destruction prevention by static electricity Static electricity in the work area can destroy the optic
19、al pickup (laser diode) in devices such as CD players. Be careful to use proper grounding in the area where repairs are being performed. 2-1 Ground the workbench Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit
20、(optical pickup) on it.2-2 Ground yourself Use an anti-static wrist strap to release any static electricity built up in your body. 3. Handling the optical pickup1. In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup a
21、re shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.)2. Do not use a tester to check the condition of the laser diode in the optical pickup. The testers internal power source can easily destroy the laser diode.Attention when traverse unit is decomp
22、osed1.Solder is put up before the card wire is removed from connector on the CD substrate as shown in Figure. (When the wire is removed without putting up solder, the pick-up assembly might destroy.) 2.Please remove solder after connecting the card wire with when you install picking up in the substr
23、ate.*Please refer to Disassembly method in the text for pick-up and how to detach the substrate. (caption)Anti-static wrist strapConductive material (conductive sheet) or iron plate1-4UX-A10DVDRemove the six screws A on the back of the body.Remove the screw B on each side of the body.Detach the rear
24、 side of the metal cover upward while pulling the lower sides outward.1.2.3.Disassembly methodRemoving the metal cover (See Fig.13)Fig.1Fig.2Fig.3AAAMetal coverMetal coverMetal coverBB1-5UX-A10DVDPrior to performing the following procedure, remove the metal cover.Remove the three screws C attaching
25、the DVD mechanism assembly on top of the body.Disconnect connector CN502 and CN503 on the DVD servo board upward at the bottom of the DVD mechanism assembly.Bring up the DVD mechanism assembly and remove backward.1.2.Removing the DVD mechanism assembly (See Fig.46)Fig.4Fig.5Fig.6CCCDVD mechanism ass
26、emblyDVD mechanism assemblyCN503CN502DVD mechanism assembly1-6UX-A10DVDPrior to performing the following procedure, remove the metal cover and the DVD mechanism assembly.Disconnect the card wire from connector CN705 on the microcomputer board in the center of the right side of the body.Disconnect th
27、e card wire from connector CN301 on the main board in the center of the left side of the body.Disconnect the card wire from connector CN704, and the wires from CN703 and CN710 on the microcomputer board.1.2.3.Removing the front panel assembly(See Fig.710)Disconnect the card wire from connector CN442
28、 on the FL connection board on top of the body.Remove the screw D on each side of the body.Remove the two screws E on the bottom of the body.Release the joint a on the bottom and the two joints b on the right and left sides of the body using a screwdriver. Remove the front panel assembly toward the
29、front.4. 5. 6. 7.When disconnecting the wires from CN703 and CN710, remove the spacer attaching the wires.ATTENTION: Fig.7Fig.8Fig.10Fig.9Front panel assemblyDDMicrocomputer boardCN705Microcomputer boardCN704bFront panel assemblybCN703CN710Main boardCN301FL connection boardCN442Front panel assemblyM
30、icrocomputer boardCN704SpacerSpacerCN710CN703EEaFront panel assembly1-7UX-A10DVDPrior to performing the following procedure, remove the metal cover and the DVD mechanism assembly.Remove the two screws F on the back of the body.Disconnect the wire from connector CN1 on the tuner pack on the right sid
31、e of the body.Remove the thirteen screws G on the back of the body.Release the two joints c on the lower right and left sides of the rear panel.1.2.3.4.Removing the rear cover/ rear panel(See Fig.1115)The rear panel with the tuner pack comes off.REFERENCE: Fig.15Fig.14FIg.13Fig.11Fig.12Rear panelTun
32、er packCN1Rear panelGFFGGGGGRear panelccRear panelRear panelRear cover1-8UX-A10DVDPrior to performing the following procedure, remove the metal cover.Disconnect the card wire from connector CN1 on the tuner pack on the right side of the body.Remove the two screws H on the back of the body.1. 2.Remov
33、ing the tuner pack (See Fig.16)Prior to performing the following procedure, remove the metal cover, the DVD mechanism assembly, the rear cover/rear panel and the DVD relay board.Disconnect the wire from connector CN711 on the microcomputer board on the right side of the body.Remove the three screws
34、I attaching the fan bracket on top of the body and release the joint d.Remove the two screws J attaching the fan.1.2.3.Removing the fan (See Fig.17,18)Fig.17Fig.18Fig.16Tuner packCN1HCN711Fan bracketFan bracketdIJIFan1-9UX-A10DVDPrior to performing the following procedure, remove the metal cover, th
35、e DVD mechanism assembly and the front panel assembly.Remove the two screws K attaching the DVD mechanism attaching bracket.Remove the two screws L on each side of the MD mechanism assembly and remove the MD mechanism assembly toward the front.Disconnect the card wire from connector CN521 on the MD
36、mechanism assembly board.1.2.3.Removing the MD mechanism assembly(See Fig.1921)Prior to performing the following procedure, remove the metal cover, the DVD mechanism assembly and the front panel assembly.Disconnect the wire from connector CN310 on the main board on the left side of the body.Release
37、the wires from the two clamps on the bottom chassis.Remove the screw M attaching the headphone board on the right side of the body.1.2.3.Removing the headphone board(See Fig.22,23)Fig.21Fig.23Fig.22Fig.20 Fig.19MD mechanism assemblyMD mechanism assemblyMD mechanism assemblyCN521DVD mechanism attachi
38、ng bracketDVD mechanism attaching bracketLLKHeadphone boardClampMain boardCN310Headphone boardM1-10UX-A10DVDPrior to performing the following procedure, remove the metal cover, the DVD mechanism assembly, the front panel assembly and the rear cover/ rear panel.Remove the two screws N and the three s
39、crews O. Remove the heat sink.Disconnect the wires from connector CN307 and CN310, the card wire from CN312 on the main board on the left side of the body.Remove the screw P and Q attaching the main board.Disconnect connector CN303, CN304, CN305 and CN306 on the main board. Release the two joints e
40、at the bottom.Draw out the main board and disconnect the card wire and the wire from connector CN302 and CN311.1.2.3.4.5.Removing the main board(See Fig.24,25)Prior to performing the following procedure, remove the metal cover, the DVD mechanism assembly and the rear panel/ rear cover.Disconnect the
41、 card wire from connector CN515 on the DVD relay board.Remove the screw R attaching the DVD relay board on top of the body.Disconnect connector CN511 and CN512 on the DVD relay board.1.2.3.Removing the DVD relay board(See Fig.26)Fig.26Fig.25Fig.24CN307CN312CN310CN302CN311eeQPHeat sinkMain boardCN303
42、CN304CN305 CN306 Main boardNOHeat sinkRCN515 CN511CN512DVD connector boardMain board1-11UX-A10DVDPrior to performing the following procedure, remove the metal cover, the DVD mechanism assembly, the front panel assembly, the rear cover/ rear panel, the main board and the DVD relay board.Removing the
43、MD base chassis/ microcomputer board (See Fig.2729)Disconnect the wire from connector CN701 on the microcomputer board in the center of the right side of the body.Remove the two screws S attaching the MD base chassis on top of the body.Disconnect connector CN706 and CN707 on the microcomputer board
44、from the main board.1.2.3.Remove the two screws T attaching the microcomputer board and release the two joints f.4.The MD base chassis with the MD mechanism assembly comes off.REFERENCE: It is not necessary to remove the DVD mechanism assembly.REFERENCE: Fig.29Fig.28Fig.27MD mechanism assemblyMD mec
45、hanism assemblyMD base chassisFan bracketMD base chassisMain boardCN706CN707CN706CN707Microcomputer boardCN701STMicrocomputer boardf1-12UX-A10DVDPrior to performing the following procedure, remove the metal cover, the DVD mechanism assembly, the front panel assembly, the rear cover/ rear panel, the
46、main board and the MD base chassis.Move the power cord stopper upward on the back of the body and remove. Disconnect the power cord from connector CN901 on the power transformer board.1.Remove the four screws U on top of the body and release the wires from the two clamps on the bottom chassis.2.Remo
47、ving the power transformer assembly (See Fig.30,31)Prior to performing the following procedure, remove the metal cover, the DVD mechanism assembly, the front panel assembly, the rear cover/ rear panel, the main board and the MD base chassis.Disconnect the wire from connector CN111 on the power ampli
48、fier board.Remove the band attaching the wire to the power amplifier board.Release the wires from the clamp.Move the power amplifier board upward to release the two joints g and remove to the right.1.2.3.4.Removing the power amplifier board (See Fig.32,33)The power cord can be removed alone.REFERENC
49、E: Fig.31Fig.33Fig.32Fig.30Power transformer boardCN901Power cord stopperPower cordClampBottom chassisUUUPower transformer assemblyPower amplifier boardCN111Power amplifier boardgBandPower amplifier boardBandClamp1-13UX-A10DVDPrior to performing the following procedure, remove the metal cover, the D
50、VD mechanism assembly and the front panel assembly.Remove the spring attached to the cassette door on the back of the front panel.Remove the four screws V attaching the cassette mechanism assembly.1.2.Removing the cassette mechanism assembly (See Fig.34,35)Prior to performing the following procedure