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1、SERVICE MANUALCOPYRIGHT 2003 VICTOR COMPANY OF JAPAN, LIMITEDNo.MB0532003/9MICRO COMPONENT SYSTEMMB05320039UX-H35TABLE OF CONTENTS1PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32SPECIFIC
2、SERVICE INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-63DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-74ADJUSTMENT
3、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-195TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23MI
4、CRO COMPONENT SYSTEMArea SuffixA - AustraliaRadioFans.CN 收音机爱 好者资料库1-2 (No.MB053)SPECIFICATIONAmplifierOutput Power20 W (10 W + 10 W) at 4 (10% THD)Audio input sensitivity/Impedance (at 1 kHz) AUX 500 mV/48.75 kSpeakers/Impedance4 TunerFM tuning range87.50 MHz - 108.00 MHzAM tuning range522 kHz - 1
5、629 kHzCD playerDynamic range85 dBSignal-to-noise ratio90 dBWow and flutterImmeasurableCassette deck Frequency response Normal (type I)50 Hz - 15 000 HzWow and flutter0.15% (WRMS)SpeakerSpeaker units Full range8.0 cm cone 1Impedance4 Dimensions (approx.)135 mm 203 mm 190 mm (W/H/D)Mass (approx.)1.7
6、kg eachGeneralPower requirementAC IN240 V , 50 HzDC IN12 V, 4 APower consumption35 W (at operation)3.0 W (on standby)Dimensions (approx.)412 mm 208 mm 275 mm (W/H/D)Mass (approx.)6.5 kgRadioFans.CN 收音机爱 好者资料库(No.MB053)1-3SECTION 1PRECAUTION1.1 Safety Precautions(1) This design of this product contai
7、ns special hardware andmany circuits and components specially for safety purposes.For continued protection, no changes should be made to theoriginal design unless authorized in writing by the man-ufacturer. Replacement parts must be identical to thoseused in the original circuits. Services should be
8、 per-formed by qualified personnel only.(2) Alterations of the design or circuitry of the product shouldnot be made. Any design alterations of the product shouldnot be made. Any design alterations or additions will voidthe manufacturers warranty and will further relieve themanufacture of responsibil
9、ity for personal injury or propertydamage resulting therefrom.(3) Many electrical and mechanical parts in the products havespecial safety-related characteristics. These characteris-tics are often not evident from visual inspection nor can theprotection afforded by them necessarily be obtained by us-
10、ing replacement components rated for higher voltage, watt-age, etc. Replacement parts which have these special safetycharacteristics are identified in the Parts List of Service Manu-al. Electrical components having such features are iden-tified by shading on the schematics and by () on theParts List
11、 in the Service Manual. The use of a substitute re-placement which does not have the same safety character-istics as the recommended replacement parts shown in theParts List of Service Manual may create shock, fire, or oth-er hazards.(4) The leads in the products are routed and dressed with ties,cla
12、mps, tubings, barriers and the like to be separated fromlive parts, high temperature parts, moving parts and/orsharp edges for the prevention of electric shock and firehazard. When service is required, the original lead routingand dress should be observed, and it should be confirmedthat they have be
13、en returned to normal, after reassembling.(5) Leakage shock hazard testing)After reassembling the product, always perform an isolationcheck on the exposed metal parts of the product (antennaterminals, knobs, metal cabinet, screw heads, headphonejack, control shafts, etc.) to be sure the product is s
14、afe tooperate without danger of electrical shock.Do not use a line isolation transformer during this check. Plug the AC line cord directly into the AC outlet. Using aLeakage Current Tester, measure the leakage currentfrom each exposed metal parts of the cabinet, particular-ly any exposed metal part
15、having a return path to thechassis, to a known good earth ground. Any leakage cur-rent must not exceed 0.5mA AC (r.m.s.). Alternate check methodPlug the AC line cord directly into the AC outlet. Use an ACvoltmeter having, 1,000 ohms per volt or more sensitivity inthe following manner. Connect a 1,50
16、0 ohm 10W resistorparalleled by a 0.15 F AC-type capacitor between anexposed metal part and a known good earth ground.Measure the AC voltage across the resistor with the ACvoltmeter. Move the resistor connection to each exposed metal part,particularly any exposed metal part having a return path toth
17、e chassis, and measure the AC voltage across the resistor.Now, reverse the plug in the AC outlet and repeat eachmeasurement. Voltage measured any must not exceed 0.75V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.). 1.2 Warning(1) This equipment has been designed and manufactured tomeet interna
18、tional safety standards.(2) It is the legal responsibility of the repairer to ensure thatthese safety standards are maintained.(3) Repairs must be made in accordance with the relevantsafety standards.(4) It is essential that safety critical components are replacedby approved parts.(5) If mains volta
19、ge selector is provided, check setting for localvoltage.1.3CautionBurrs formed during molding may be left over on some partsof the chassis. Therefore, pay attention to such burrs in the case of pre-forming repair of this system.1.4Critical parts for safetyIn regard with component parts appearing on
20、the silk-screenprinted side (parts side) of the PWB diagrams, the parts that areprinted over with black such as the resistor ( ), diode ( )and ICP ( ) or identified by the mark nearby are criticalfor safety. When replacing them, be sure to use the parts of the same typeand rating as specified by the
21、 manufacturer. (Except the JC version)1-4 (No.MB053)1.5Preventing static electricityElectrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when pe
22、rforming repairs.1.5.1 Grounding to prevent damage by static electricityStatic electricity in the work area can destroy the optical pickup (laser diode) in devices such as CD players. Be careful to use proper grounding in the area where repairs are being performed. (1) Ground the workbenchGround the
23、 workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing thetraverse unit (optical pickup) on it.(2) Ground yourselfUse an anti-static wrist strap to release any static electricity built up in your body. (3) Handling the optical pickup In order to
24、 maintain quality during transport and before installation, both sides of the laser diode on the replacement opticalpickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.) Do not use a tester to check the condition of the laser diode in the o
25、ptical pickup. The testers internal power source can easilydestroy the laser diode. 1.6 Handling the traverse unit (optical pickup)(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. (2) Cut off the shorted part of the flexible cable using nipp
26、ers, etc. after replacing the optical pickup. For specific details, refer to the replace-ment procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a timewhen attaching it to the connector. (3) Handle the flexible cable carefully as it ma
27、y break when subjected to strong force. (4) It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.1.7 Attention when traverse unit is decomposed*Please refer to Disassembly method in the text for the CD pickup unit. Apply solder to the short land sections
28、before the flexible wire is disconnected from the connector CN601 on the CD servo board. (If the flexible wire is disconnected without applying solder, the CD pickup may be destroyed by static electricity.) In the assembly, be sure to remove solder from the short land sections after connecting the f
29、lexible wire.CN601 onmechanismboardShorting roundShorting roundFlexible wire(No.MB053)1-51.8Important for laser products (1) CLASS 1 LASER PRODUCT(2) DANGER : Invisible laser radiation when open and interlock failed or defeated. Avoid direct exposure to beam.(3) CAUTION : There are no serviceable pa
30、rts inside the Laser Unit. Do not disassemble the Laser Unit. Replace thecomplete Laser Unit if it malfunctions.(4) CAUTION : The compact disc player uses invisible laserradiation and is equipped with safety switches which prevent emission of radiation when the drawer is open andthe safety interlock
31、s have failed or are de feated. It is dangerous to defeat the safety switches.(5) CAUTION : If safety switches malfunction, the laser is ableto function.(6) CAUTION : Use of controls, adjustments or performance ofprocedures other than those specified herein may result inhazardous radiation exposure.
32、CAUTIONPlease use enough caution not to see the beam directlyor touch it in case of anadjustment or operation check.VARNINGOsynlig laserstrlning r denna del r ppnad och sprren rurkopplad. Betrakta ej strlen.VAROAvattaessa ja suojalukitus ohitettaessa olet alttiina nkymt-tmlle lasersteilylle. l katso
33、 steeseen.ADVARSELUsynlig laserstrling ved bning, nr sikkerhedsafbrydere erude af funktion. Undg udsasttelse for strling.ADVARSELUsynlig laserstrling ved pning, nr sikkerhetsbryteren er avs-lott. unng utsettelse for strling.REPRODUCTION AND POSITION OF LABELSCaution label1-6 (No.MB053)SECTION 2SPECI
34、FIC SERVICE INSTRUCTIONSThis service manual does not describe SPECIFIC SERVICE INSTRUCTIONS.(No.MB053)1-7SECTION 3DISASSEMBLY3.1Main body3.1.1Removing the rear panel(See Fig.1,2)(1) From behind the body, remove the eight screws A attach-ing the rear panel.(2) Turing the body upside down, remove the
35、two screws B at-taching the rear panel, and remove.Fig.1Fig.2AAAABBCCFront panel assemblyRear panel1-8 (No.MB053)3.1.2Removning the side panel (L) and (R)(See Fig.25) Prior to performing the following procedure, remove the rearpanel.(1) Turning the body upside down, remove the two screws Cattaching
36、the front panel assembly.(2) Turning the body initial position, open the CD door whilepressing the upper OPEN button.(3) Moving the side panel (L) in the arrow direction, remove thepanel from the left side of the body.(4) Moving the side panel (R) in the arrow direction, removethe panel from the rig
37、ht side of the body.Fig.3Fig.4Fig.5Side panel (L)Side panel (R)(No.MB053)1-93.1.3Removing the CD player assembly(See Fig.6,7) Prior to performing the following procedure, remove the rearpanel and the left and right side panels.(1) Disconnect the card wires from the two connectors CN603and CN604 on t
38、he CD servo control board.(2) Remove the two screws D attaching the front panel assem-bly on the both sides.(3) Release the two joints a on the both sides of the front panelassembly.(4) Move the CD player assembly in the direction of the arrow.Fig.6Fig.7CD player assemblyCD servo control boardCN604D
39、aCN603DCD player assemblya1-10 (No.MB053)3.1.4Removing the power amplifier board and heat sink(See Fig.810) Prior to performing the following procedure, remove the rearpanel, the left and right side panels, and the CD player assem-bly.(1) Remove the five screws E and F attaching the heat sink.(2) Di
40、sconnect the wire from connector CN901 on the powersupply board.(3) Disconnect the card wire from connector CN305 on thepower amplifier board.(4) Remove the screw G attaching the power amplifier board.(5) Disconnect the connector CN301 on the power amplifierboard, and release the two joints b.REFERE
41、NCE:Remove the screw F, then power amplifier board can be re-moved without removing heat sink.Fig.8Fig.9Fig.10EEFHeat sinkPower amplifier boardCN301Power supply boardCN901 CN305Power amplifier boardGbb(No.MB053)1-113.1.5Removing the tuner board(See Fig.11) Prior to performing the following procedure
42、, remove the rearpanel, the left and right side panels, and the CD player assem-bly.(1) Remove the screw H attaching the tuner board from theright side of the body.(2) Disconnect the card wire from the connector CN1 on thetuner board.(3) Release the joint c, and remove the tuner board backward.Fig.1
43、13.1.6Removing the front panel assembly(See Fig.12,13) Prior to performing the following procedure, remove the rearpanel the left and right side panels, the CD player assembly,the power amplifier board.(1) Disconnect the card wire from the connector CN714 on theLCD system CPU board.(2) Release the j
44、oint d on the bottom of the front panel assem-bly using a screwdriver, and remove the front panel assem-bly toward the front.Fig.12Fig.13HTuner boardCN1cLCD system CPU boardCN714dFront panel assembly1-12 (No.MB053)3.1.7Remove the power transformer and power supply board(See Fig.14,15) Prior to perfo
45、rming the following procedure, remove the rearpanel, the left and right side panels, the CD player assembly,the power amplifier board and the tuner board.(1) Remove the screw I attaching the jack holder and releasejoint e, and then remove jack holder.(2) Remove the four screws J attaching the power
46、transformerand power supply board.Fig.14Fig.15IJack holdereJJPower transformerPower supply board(No.MB053)1-133.1.8Remove the cassette mechanism assembly(See Fig.16,17) Prior to performing the following procedure, remove the frontpanel assembly.(1) Disconnect the card wire from the connector CN713 o
47、n theLCD system CPU board.(2) Remove the four screws K and L attaching the cassettemechanism assembly, and remove.Fig.16Fig.17Front panel assemblyLCD system CPU boardCN713KLCassette mechanism assembly1-14 (No.MB053)3.1.9Remove the LCD system CPU board(See Fig.18)(1) Disconnect the wire from the conn
48、ector CN716 on the LCDsystem CPU board.(2) Release the two joints f and pull out the LCD system CPUboard.Fig.183.1.10 Removing the operating switch board(See Fig.19,20) Prior to performing the following procedure, remove the frontpanel assembly, the cassette mechanism assembly and theLCD system CPU
49、board.(1) Remove the two screws M attaching the operating switchbutton.(2) Remove the two screws N attaching the operating switchboard, and remove.Fig.19Fig.20fLCD system CPU boardCN716MOperating switch buttonNOperating switch board(No.MB053)1-153.2 Cassette mechanism assembly3.2.1Removing the Play/
50、Record & Clear head(See Fig.13)(1) While moving the trigger arm on the right side of the headmount in the direction of the arrow, turn the flywheel Rcounterclockwise until the head mount comes ahead andclicks.(2) The head turns counterclockwise as you turn the flywheelR counterclockwise (See Fig.2 a