Hitachi-DVDS163-cd-sm 维修电路原理图.pdf

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1、SERVICE MANUALSPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENTHDD/DVD RECORDERMay 2006SM0607DV-DS163EDV-DS163E(UK)DV-DS253EDV-DS253E(UK)DO NOT RESELL OR DIVERT IMPROPERLY.RadioFans.CN 收音机爱 好者资料库Contents - 1Table of Contents1 Safety Precaution for Repair. 1-11-1 Cautions .1-11-2 Electro

2、static Protection Measures .1-21-3 Cautions When Handling DVD Drive .1-21-4 Cautions When Handling HDD .1-31-5 Lead-Free Solder .1-41-6 Notes When Using Service Manual .1-52 General Description. 2-12-1 Overview .2-12-1-1 Service method .2-12-1-2 Disc information .2-22-2 Specifi cations .2-42-3 Major

3、 Differences from Previous Model .2-52-4 Function Differences from Previous Model .2-62-5 Names of Parts .2-72-6 HDMI Connection .2-102-7 List of Abbreviations and Terms for DVD Recorder .2-113 Details of Servicing and Troubleshooting . 3-13-1 How to Remove Disc from Faulty Recorder .3-13-2 Initiali

4、zation .3-23-2-1 Factory Set .3-23-2-2 HDD Format .3-23-3 Troubleshooting HDD .3-33-4 Checking Versions of Firmware and Updating .3-43-4-1 Version check procedure .3-43-4-2 Method of starting up fi rmware update program .3-43-4-3 Main fi rmware updating procedure .3-53-4-4 Loader fi rmware updating

5、procedure .3-63-4-5 Main/Loader fi rmware simultaneous updating procedure .3-63-5 Troubleshooting .3-73-5-1 Troubleshooting electronic system .3-74 Disassembly and Reassembly. 4-14-1 Order of Disassembly .4-14-2 Disassembly .4-2(1) Top Cover, Fan .4-2(2) Front Block .4-3(3) TIMER-1 P.C.B, TIMER-2 P.

6、C.B, Front Panel .4-3(4) MAIN P.C.B .4-4(5) Power Cable, SMPS P.C.B .4-5(6) HDMI Block, HDMI P.C.B .4-6(7) Front Frame, DVD Block, DVD Drive Unit, LOADER P.C.B .4-7(8) HDD Block, HDD P.C.B, HDD .4-8(9) CARD P.C.B .4-9(10) I/O P.C.B .4-10(11) Rear Panel .4-105 ExplodedView and Parts List. 5-15-1 Expl

7、oded View .5-15-2 Parts List .5-2S Schematic,Wiring Diagrams. S-1S-1 Wiring Diagram .S-1S-2 SMPS Schematic Diagram .S-2S-3POWER Schematic Diagram (I/O P.C.B) .S-3S-4 TUNER/SYSTEM Schematic Diagram(I/O P.C.B) .S-4S-5 JACK Schematic Diagram (I/O P.C.B) .S-5S-6 DECODER Schematic Diagrams(I/O P.C.B) .S-

8、6S-7 TIMER-1,TIMER-2 Schematic Diagram (TIMER-1,TIMER-2 P.C.B) .S-7S-8 HDMI Schematic Diagram (HDMI P.C.B) .S-8 -TO BE ADDED-S-9 Circuit Waveforms .S-9S-10 Circuit Voltage Chart .S-10C Circuit Board Diagrams. C-1C-1 I/O Circuit Board Diagram .C-1C-2 SMPS Circuit Board Diagram .C-3C-3 TIMER-1 Circuit

9、 Board Diagram .C-3C-4 TIMER-2 Circuit Board Diagram .C-3C-5 HDMI Circuit Board Diagram .C-4C-6 HDD Circuit Board Diagram .C-4RadioFans.CN 收音机爱 好者资料库Contents - 2B Block Diagrams. B-1B-1 Overall Block Diagram .B-1B-2 SMPS Circuit Block Diagram .B-2B-3 POWER (I/O Board) Circuit Block Diagram .B-3B-4 A

10、UDIO/VIDEO Circuit Block Diagram .B-4B-5 SYSTEM Circuit Block Diagram .B-51 - 1Safety Precaution for Repair11-1 CautionsCAUTIONThere is a high-voltage section inside the DVD video recorder. When repairing or inspecting it, take great care to prevent electric shock: Use an isolating transformer, wear

11、 gloves, etc. Many electrical and mechanical parts have special safety-related characteristics. These are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for a higher voltage, wattage, etc. Replacement par

12、ts which have these special safety characteristics are identifi ed in this Service Manual. Electrical components having such features are identifi ed by marking with a on the schematics and the parts list in this Service Manual. The use of a substitute replacement component which does not have the s

13、ame safety characteristics as the HITACHI recommended replacement one, shown in the parts list in this Service Manual, may create shock, fi re, or other hazards. Product safety is continuously under review and new instructions areissued from time to time. For the latest information, always consult t

14、he current HITACHI Service Manual. A subscription to, or additional copies for, HITACHI Service Manual may be obtained at a nominal charge from HITACHI SALES CORPORATION.PRODUCT SAFETY NOTICECAUTIONThis product contains a laser diode of higher class than 1. To ensure contin-ued safety, do not remove

15、 any covers or attempt to gain access to the in-side of the product. Refer all servicing to qualified personnel.1 - 2Safety Precaution for Repair Electrostatic Protection Measures / Cautions When Handling DVD Drive1-2 Electrostatic Protection MeasuresSemiconductor components can be damaged by static

16、 electricity charged on clothes, human body, etc. Take great care when handling components to avoid electrostatic damage, and perform servicing in an environment where grounding is complete.(1) Grounding work benchLay out an antistatic mat on work bench, and then use the ground plate to ground the w

17、ork bench.Antistatic matGround1M ohm1M ohmAntistatic wrist strap 1-3 Cautions When Handling DVD DriveThe optical pickup in DVD drive has a high precision structure: Be sure to observe the following cautions.1) Do not subject optical pickups to any severe vibrations or impact during movement, install

18、ation or disassembly.2) When performing repair work, do not perform disassembly any further than that described in this manual.3) Never turn the semi-variable resistors for adjustment in optical pickup or DVD drive.4) NEVER look into the objective lens in optical pickup or directly view the laser li

19、ght: You could lose your eyesight.Do not directly look at laser light from pickup.(2) Grounding human bodyUse an antistatic wrist strap to discharge any static electricity charged on the body. Also, use a tester for wrist strap to make sure that the wrist strap is working normally. Note, however, th

20、at static electricity charged on clothes will not be discharged by wrist strap: Therefore do not allow your clothes to touch the semiconductor components.1 - 31-4 Cautions When Handling HDD (Hard Disk Drive)HDD is a high precision device, and is very susceptible to vibrations or impact. Even if HDD

21、operates normally immediately after it has been subjected to vibrations or impact, a problem may occur after it is used for a while: When servicing, take great care with the following.There are two types of HDD: CSS format (head remains on disk regardless of operation status) and ramp loading format

22、 (head moves away from disk during no operation). The impact resistance characteristics are slightly different for the two. When servicing, observe the following cautions regardless of the format:(1) Cautions during unpacking1) Do not subject the HDD to any impact when placing on desk: The head hitt

23、ing against the desk could result in damage.2) If condensation occurs because of the environment, leave the HDD without being turned on for at least 3 hours until it adapts to surrounding environment. If the HDD is turned on while the head is sticking to disk because of condensation, the disk may be

24、 damaged.(2) Cautions during transportationAn HDD is more susceptible to vibrations or impact when it is turned on or operating than during no operation.1) Do not move the HDD while it is turned on: If the HDD is subject to any impact while the disk is rotating, i.e., the head hitting against the di

25、sk, breakage could result.2) Move the HDD approximately 2 minutes (approximately 30 seconds for surveillance system devices) after turning it off and unplugging its power cord from AC outlet. The disk will still be rotating by inertia immediately after the HDD is turned off: Subjecting the HDD to mo

26、vement at this time could destroy it.(3) Cautions during operation1) Do not unplug the power cord from AC outlet during operation: This could damage the data on HDD. Be sure to turn the HDD off before unplugging the power cord.2) Do not hit the HDD: The head hitting the disk could result in breakage

27、.(4) Caution during packing1) Use the packing material of relevant model: Material superior in impact resistance is used. Using other packing materials could result in fault.(5) Cautions when handling unassembled HDD1) Hold the HDD at both sides so that the circuit board surface is facing below: Hol

28、ding the HDD at the top and bottom could cause the head to drift, which could result in fault.2) Do not touch the terminal or pattern on circuit board.3) Place HDD on a spot where cushion is pasted with the circuit board surface facing below.4) Do not hold or place stacked HDDs.5) Do not drop or hit

29、 HDD against anything: Dropping HDD from even 5 mm high on a work bench with high stiffness could cause fault.Safety Precaution for Repair Cautions When Handling HDD (Hard Disk Drive)1 - 41-5 Lead-Free SolderThe printed circuit board that uses lead-free solder is adopted. To protect the global envir

30、onment, use the recommended lead-free solder also during servicing.Read and observe the following before soldering:CautionALWAYS wear protective goggles during soldering so that no solder smoke or scattered solder enters the eye. Lead-free solder may scatter at high temperatures of 600C.(1) Characte

31、ristics of lead-free solderThe melting point of lead-free solder is 30-40C higher than that of lead based solder.Point to be solderedTip temperatureSurface-mounted (chip) parts other than those shown below320 30C heating time: less than 5 secondsSurface-mounted (chip) parts for DVD cameras, cellular

32、 phones only350 10C heating time: less than 3 secondsDiscrete parts380 30C Chassis, metal shield, etc.420 30C(2) Lead-free solder for servicingUse the following lead-free solder for servicing:Recommended lead-free solder and composition of alloy (wt%): Sn-3.0Ag-0.5Cu or equivalentInformation: For co

33、mposition of alloy, Sn is tin; Ag is silver; Cu is copper; Bi is bismuth; Pb is lead.(3) Soldering iron for servicingThe temperature of soldering iron tip must be adjusted according to the points to be soldered: Use an antistatic soldering iron with thermal control function.When removing components,

34、 take care not to damage any surrounding component or pattern. When attaching components, observe the heating time in the following table so that the components are not destroyed by heat.Tip temperatures for different soldering points:Safety Precaution for Repair Lead-Free Solder(4) Cautions when us

35、ing lead based solderIt is recommended that you use lead-free solder when servicing, but it is also possible to service using lead based solder. However, if lead based solder is used for servicing, take care with the following:1) Before using lead based solder, remove the lead-free solder completely

36、 from the point to be soldered.2) For additional soldering for repair, set the soldering iron tip temperature for lead-free solder, mix lead based solder and lead-free solder suffi ciently. Do not perform any repair using the bare soldering iron tip without adding solder, since it will cause seconda

37、ry failure due to lack of strength.1 - 5(3) Identifying sides A/B in circuit board diagrams1) Board with pattern on one side only and parts on both sides: Side A: Shows discrete parts. Side B: Shows leadless parts, viewed from the pattern side.2) Board with patterns and parts on both sides: Sides A

38、and B are identifi ed without any predetermined rules.(4) Indicating model namesThe indication of models is defi ned as follows:1) The common parts of model names are omitted.Example: When indicating VM-D975LA and VM-D875LA: VM-D975LA/D875LA, D975LA/D875LA2) If there is no difference in models going

39、 to different destinations, the indication of destination is omitted. Example: When indicating DZ-MV350E(AU) and DZ-MV350E(SW): DZ-MV350E1-6 Notes When Using Service Manual(1) Value units used in parts listCertain symbols are indicated as shown below for value units of resistors, capacitors and coil

40、s in parts list. When you read them, note the following regular indications:(2) Values in schematic diagramsThe values, dielectric strength (power capacitance) and tolerances of the resistors (excluding variable resistors) and capacitors are indicated in the schematic diagrams using abbreviations. C

41、ertain symbols are indicated for value units: When you read them note the regular indications in tables below:Safety Precaution for Repair Notes When Using Service ManualPartsIndication in list Regular indicationResistor KOHM .kCapacitorUF .?FPF.pFCoilUH .?HMH .mHResistorsCapacitorsCoilsItemIndicati

42、onValueNo indication .K.kM .MToleranceNo indication .5%(All tolerances other than 5% areindicated in schematic diagrams)PowercapacitanceNo indication .1/8W (1/16 W for leadless resistors with no indication)All capacitances other than the above are indicated in schematic diagrams.ItemIndicationValueN

43、o indication .?FP .pFDielectricstrengthNo indication .50V(All dielectric strengths other than 50 V are indicated in schematic diagrams)ItemIndicationValue? .?Hm .mH2 - 1General Description2-1 OverviewThe HDD/DVD recorder models DV-DS253E and DS163E all incorporate 250-GB and 160-GB HDDs, made by Hit

44、achi Global Storage Technologies.The DVD recorder block contains a DVD multi-drive: It is compatible with recording and playback of a variety of media 5x DVD-RAM, 4x DVD-RW, 16x DVD-R, 4x DVD+RW, 16x DVD+R and 8x DVD+R DL.2-1-1 Service methodBasically, components are replaced when servicing the HDD/

45、DVD recorder. However, the service method is different for high-density packaging PCBs and precision components.Refer to the following table and perform the designated, appropriate servicing. Any changes that occur in the service method will be published using service bulletin, etc.Do not perform an

46、y servicing other than that described in this manual.2Fig. 2-1-1 Component LocationComponentService method(a)HDDUnit replacement(b)TIMER-2 P.C.BComponent replacement(c)CARD P.C.BComponent replacement(d)DVD Drive Unit Unit replacement(e)TIMER-1 P.C.BComponent replacement(f)MAIN P.C.BCircuit board ass

47、embly replacement(g)HDMI P.C.BComponent replacement(h) I/O P.C.BComponent replacement(i)LOADER P.C.BComponent replacement(j)SMPS P.C.BComponent replacement(k)HDD P.C.BComponent replacement(a)(b)(c)(d)(e)(f)(g)(h)(j)(k)(i)2 - 2General Description Overview2-1-2 Disc informationRecordable and Pla ya bl

48、e Discs DVD-RAM D VD-RAM discs can be formatted for VR mode recording. T hese Discs can be recorded on repeatedly. Recordings can be erased, then you can record again on the same Disc. P layable on DVD-RAM compatible players . R ecordings can be extensively edited. O nly DV D- RAM standard Vers ion

49、2.0, 2.1 and 2.2 discs can be used in this unit. Y ou cannot use the cartridge-type DVD-RAM disc in this unit. DVD-RW DVD-RW discs can be formatted for VR mode recording or Video mode recording. T hese Discs can be recorded on repeatedly. Recordings can be erased, then you can record again on the sa

50、me Disc. VR mode R ecordings can be extensively edite d P layable only on VR mode compatible players (after finalization )Video mode P layable on regular DVD players (after finalization) L imited editing features DVD-R T hese Discs can be recorded only once. After you finalize a DVD-R, you cannot re