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1、SERVICE MANUALSERVICE MANUALDigital Media Division, TokaiDVD PLAYER & VIDEO CASSETTE RECORDERDVD PLAYER & VIDEO CASSETTE RECORDERSPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENTTKTKNo. 9302ENo. 9302EDV-PF73UDV-PF73UDV-PF73U(C)DV-PF33UDV-PF73U(C)DV-PF33UFebruary2003RadioFans.CN 收音机爱 好者资
2、料库VCR Mechanism Error CodesCONTENTS1 CAUTIONS FOR SAFETY IN PERFORMING REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11-1 LASER BEAM SAFETY PRECAUTIONS . . . . . . . . 1-11-2 IMPORTANT SAFETY PRECAUTIONS . . . . . . . . . 1-21-2-1 Product Safety Notice . . . . . . . . . . .
3、 . . . . . . . . . . 1-21-2-2 Precautions during Servicing. . . . . . . . . . . . . . . . 1-21-2-3 Safety Check after Servicing. . . . . . . . . . . . . . . . 1-31-3 STANDARD NOTES FOR SERVICING. . . . . . . . . . 1-41-3-1 Circuit Board Indications . . . . . . . . . . . . . . . . . . . 1-41-3-2 Inst
4、ructions for Connectors . . . . . . . . . . . . . . . . . 1-41-3-3 How to Remove/Install Flat Pack-IC . . . . . . . . . . 1-41-3-4 Instructions for Handling Semi-conductors . . . . . 1-62 GENERAL INFORMATION. . . . . . . . . . . . . . . . .2-12-1 SPECIFICATIONS. . . . . . . . . . . . . . . . . . . .
5、 . . . . . . 2-12-2 COMPARISON OF MODELS . . . . . . . . . . . . . . . . . 2-22-2-1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22-2-2 VCR Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22-2-3 DVD Section . . . . . . . . . . . . . . . . . . . . . . .
6、. . . . . 2-32-3 OPERATING CONTROLS AND FUNCTIONS . . . . 2-43 MAINTENANCE AND INSPECTION. . . . . . . . . .3-13-1 TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . 3-13-1-1 Power Supply Section. . . . . . . . . . . . . . . . . . . . . 3-13-1-2 DVD Section . . . . . . . . . . . . . . . .
7、. . . . . . . . . . . . 3-43-1-3 VCR Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-83-2 FIRMWARE RENEWAL MODE. . . . . . . . . . . . . . . 3-153-2-1 How to Update the Firmware Version . . . . . . . . 3-153-2-2 How to Verify the Firmware Version . . . . . . . . . 3-163-3 STANDARD
8、MAINTENANCE . . . . . . . . . . . . . . . . 3-173-3-1 Service Schedule of Components. . . . . . . . . . . 3-173-3-2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-184 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . .4-14-1 PREPARATION FOR SERVICING . . . . . . .
9、. . . . . . 4-14-1-1 How to Enter the Service Mode. . . . . . . . . . . . . . 4-14-2 FIXTURE AND TAPE FOR ADJUSTMENT. . . . . . . 4-24-2-1 How to Use The Fixtures. . . . . . . . . . . . . . . . . . . 4-24-3 ELECTRICAL ADJUSTMENT INSTRUCTIONS . . . 4-34-3-1 Test Equipment Required . . . . . . . . . .
10、 . . . . . . . . 4-34-3-2 Head Switching Position Adjustment. . . . . . . . . . 4-34-4 MECHANICAL ALIGNMENT PROCEDURES. . . . . 4-44-4-1 Service Information . . . . . . . . . . . . . . . . . . . . . . . 4-44-4-2 Tape Interchangeability Alignment . . . . . . . . . . . 4-51-A. Preliminary/Final Checki
11、ng andAlignment of Tape Path. . . . . . . . . . . . . . . . . . . . 4-61-B. X Value Alignment. . . . . . . . . . . . . . . . . . . . . . . . 4-61-C. Checking/Adjustment of Envelope Waveform. . . 4-71-D. Azimuth Alignment ofAudio/Control/Erase Head. . . . . . . . . . . . . . . . . . 4-75 DISASSEMBLY
12、. . . . . . . . . . . . . . . . . . . . . . . . . .5-15-1 CABINET DISASSEMBLY INSTRUCTIONS. . . . . . 5-15-1-1 Disassembly Flowchart . . . . . . . . . . . . . . . . . . . . 5-15-1-2 Disassembly Method. . . . . . . . . . . . . . . . . . . . . . 5-15-2 DISASSEMBLY/ASSEMBLY PROCEDURES OF DECK MECHANISM
13、 . . . . . . . . . . . . . . . . . . . . . 5-65-3 ALIGNMENT PROCEDURES OF MECHANISM. . 5-146 EXPLODEDS VIEWS AND PARTS LIST . . . . . 6-16-1 EXPLODED VIEWS . . . . . . . . . . . . . . . . . . . . . . . . .6-16-1-1 Cabinet Section. . . . . . . . . . . . . . . . . . . . . . . . . . .6-16-1-2 Deck Mech
14、anism View 1 Section . . . . . . . . . . . . .6-26-1-3 Deck Mechanism View 2 Section . . . . . . . . . . . . .6-26-1-4 Deck Mechanism View 3 Section . . . . . . . . . . . . .6-36-2 REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . .6-46-2-1 Mechanical Parts List . . . . . . . . . . . . . . . .
15、. . . . . .6-46-2-2 Electrical Parts List . . . . . . . . . . . . . . . . . . . . . . . .6-6SCHEMATIC AND BLOCK DIAGRAMS/CBAS1 SCHEMATIC DIAGRAMS/CBAS AND TEST POINTS . 12 WIRING DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-1 VCR Section . . . . . . . . . . . . . . . . . . . .
16、. . . . . . . . . . . . 32-2 DVD Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 SCHEMATIC DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . . 53-1 Main 1/8 Schematic Diagram. . . . . . . . . . . . . . . . . . . . 53-2 Main 2/8 & Sensor Schematic Diagrams. . . . . . .
17、. . . . 63-3 Main 3/8 Schematic Diagram. . . . . . . . . . . . . . . . . . . . 73-4 Main 4/8 Schematic Diagram. . . . . . . . . . . . . . . . . . . . 83-5 Main 5/8 Schematic Diagram. . . . . . . . . . . . . . . . . . . . 93-6 Main 6/8 Schematic Diagram. . . . . . . . . . . . . . . . . . . 103-7 Main
18、 7/8 & OPEN/CLOSE Schematic Diagrams. . . . 113-8 Main 8/8 Schematic Diagram. . . . . . . . . . . . . . . . . . . 123-9 Power Supply & Junction Schematic Diagrams. . . . . 133-10 Function Schematic Diagram. . . . . . . . . . . . . . . . . . . 143-11 DVD Main 1/3 Schematic Diagram . . . . . . . . . .
19、 . . . . 153-12 DVD Main 2/3 Schematic Diagram . . . . . . . . . . . . . . 163-13 DVD Main 3/3 Schematic Diagram . . . . . . . . . . . . . . 184 WAVEFORMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195 CIRCUIT BOARD DIAGRAMS . . . . . . . . . . . . . . . . . . . 205-1 Main CBA To
20、p View & Sensor CBA Top View . . . . . . 205-2 Main CBA Bottom View . . . . . . . . . . . . . . . . . . . . . . . 215-3 Function CBA Top/Bottom View & DVD OPEN/CLOSE CBA Top/Bottom View . . . . . . . 225-4 Power Supply CBA Top/Bottom View . . . . . . . . . . . . 236 BLOCK DIAGRAMS . . . . . . . . .
21、. . . . . . . . . . . . . . . . . . 246-1 Servo/System Control Block Diagram . . . . . . . . . . . . 246-2 Video Block Diagram. . . . . . . . . . . . . . . . . . . . . . . . . 256-3 Audio Block Diagram. . . . . . . . . . . . . . . . . . . . . . . . . 266-4 Hi-Fi Audio Block Diagram. . . . . . . . .
22、. . . . . . . . . . . . 276-5 Power Supply Block Diagram . . . . . . . . . . . . . . . . . . 286-6 DVD System Control/Servo Block Diagram. . . . . . . . 296-7 Digital Signal Process Block Diagram . . . . . . . . . . . . 306-8 DVD Video / Audio Block Diagram . . . . . . . . . . . . . . 317 SYSTEM CON
23、TROL TIMING CHARTS . . . . . . . . . . . . 328 IC PIN FUNCTION DESCRIPTIONS . . . . . . . . . . . . . . 379 LEAD IDENTIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . 40RadioFans.CN 收音机爱 好者资料库1-1Drive Mecha AssemblyLaser Beam RadiationLaser PickupTurntable1-1 LASER BEAM SAFETY PRECAUTIONSThis
24、 DVD player uses a pickup that emits a laser beam.The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keepyour eyes at least 30cm away from the pickup lens when the diode is turned on. Do not look directly at the laserbeam.Caution: Use of contro
25、ls and adjustments, or doing procedures other than those specified herein, may result inhazardous radiation exposure.Do not look directly at the laser beam comingfrom the pickup or allow it to strike against yourskin.Location: Inside Top of DVD mechanism.LASER RADIATIONWHEN OPEN. DO NOTSTARE INTO BE
26、AM.CAUTIONCAUTIONS FOR SAFETY IN PERFORMING REPAIR11-21-2 IMPORTANT SAFETY PRECAUTIONS1-2-1 Product Safety NoticeSome electrical and mechanical parts have specialsafety-related characteristics which are often not evi-dent from visual inspection, nor can the protection theygive necessarily be obtaine
27、d by replacing them withcomponents rated for higher voltage, wattage, etc.Parts that have special safety characteristics are iden-tified by a # on schematics and in parts lists. Use of asubstitute replacement that does not have the samesafety characteristics as the recommended replace-ment part migh
28、t create shock, fire, and/or other haz-ards. The Products Safety is under reviewcontinuously and new instructions are issued when-ever appropriate. Prior to shipment from the factory,our products are carefully inspected to confirm withthe recognized product safety and electrical codes ofthe countrie
29、s in which they are to be sold. However, inorder to maintain such compliance, it is equally impor-tant to implement the following precautions when a setis being serviced.1-2-2 Precautions during ServicingA. Parts identified by the # symbol are critical forsafety. Replace only with part number specif
30、ied.B. In addition to safety, other parts and assembliesare specified for conformance with regulationsapplying to spurious radiation. These must also bereplaced only with specified replacements.Examples: RF converters, RF cables, noise block-ing capacitors, and noise blocking filters, etc.C. Use spe
31、cified internal wiring. Note especially:1)Wires covered with PVC tubing2)Double insulated wires3)High voltage leadsD. Use specified insulating materials for hazardouslive parts. Note especially:1)Insulation tape2)PVC tubing 3)Spacers4)Insulators for transistorsE. When replacing AC primary side compo
32、nents(transformers, power cord, etc.), wrap ends ofwires securely about the terminals before solder-ing.F. Observe that the wires do not contact heat produc-ing parts (heatsinks, oxide metal film resistors, fus-ible resistors, etc.).G. Check that replaced wires do not contact sharpedges or pointed p
33、arts.H. When a power cord has been replaced, check that5 - 6 kg of force in any direction will not loosen it.I.Also check areas surrounding repaired locations.J. Be careful that foreign objects (screws, solderdroplets, etc.) do not remain inside the set.K. Crimp type wire connectorThe power transfor
34、mer uses crimp type connectorswhich connect the power cord and the primary sideof the transformer. When replacing the transformer,follow these steps carefully and precisely to preventshock hazards.Replacement procedure1)Remove the old connector by cutting the wires at apoint close to the connector.I
35、mportant: Do not re-use a connector. (Discard it.)2)Strip about 15 mm of the insulation from the endsof the wires. If the wires are stranded, twist thestrands to avoid frayed conductors.3)Align the lengths of the wires to be connected.Insert the wires fully into the connector.4)Use a crimping tool t
36、o crimp the metal sleeve at itscenter. Be sure to crimp fully to the complete clo-sure of the tool.L. When connecting or disconnecting the internalconnectors, first, disconnect the AC plug from theAC outlet.1-31-2-3 Safety Check after ServicingExamine the area surrounding the repaired location forda
37、mage or deterioration. Observe that screws, parts,and wires have been returned to their original posi-tions. Afterwards, do the following tests and confirmthe specified values to verify compliance with safetystandards.1. Clearance DistanceWhen replacing primary circuit components, confirmspecified c
38、learance distance (d) and (d) between sol-dered terminals, and between terminals and surround-ing metallic parts. (See Fig. 1)Table 1 : Ratings for selected areaNote: This table is unofficial and for reference only. Be sure to confirm the precise values.2. Leakage Current TestConfirm the specified (
39、or lower) leakage currentbetween B (earth ground, power cord plug prongs)and externally exposed accessible parts (RF termi-nals, antenna terminals, video and audio input andoutput terminals, microphone jacks, earphone jacks,etc.) is lower than or equal to the specified value in thetable below. Measu
40、ring Method (Power ON) :Insert load Z between B (earth ground, power cordplug prongs) and exposed accessible parts. Use anAC voltmeter to measure across the terminals of loadZ. See Fig. 2 and the following table.AC Line VoltageClearance Distance (d) (d)120 V 3.2mm (0.126 inches)Table 2: Leakage curr
41、ent ratings for selected areasNote: This table is unofficial and for reference only. Be sure to confirm the precise values.AC Line VoltageLoad ZLeakage Current (i)Earth Ground (B) to:120 V0.15F CAP. & 1.5k RES. Connected in paralleli0.5mA PeakExposed accessible partsChassis or Secondary ConductorddP
42、rimary Circuit TerminalsAC Voltmeter(High Impedance)Exposed Accessible PartBEarth Ground Power Cord Plug ProngsZ1.5k0.15 FFig. 1Fig. 21-41-3 STANDARD NOTES FOR SERVICING1-3-1 Circuit Board Indicationsa. The output pin of the 3 pin Regulator ICs is indi-cated as shown.b. For other ICs, pin 1 and ever
43、y fifth pin are indicatedas shown.c. The 1st pin of every male connector is indicated asshown.1-3-2 Instructions for Connectors1. When you connect or disconnect the FFC (FlexibleFoil Connector) cable, be sure to first disconnectthe AC cord.2. FFC (Flexible Foil Connector) cable should beinserted par
44、allel into the connector, not at an angle.1-3-3 How to Remove / Install FlatPack-IC1. RemovalWith Hot-Air Flat Pack-IC Desoldering Machine:.(1) Prepare the hot-air flat pack-IC desolderingmachine, then apply hot air to the Flat Pack-IC(about 5 to 6 seconds). (Fig. S-1-1)(2) Remove the flat pack-IC w
45、ith tweezers while apply-ing the hot air.(3) Bottom of the flat pack-IC is fixed with glue to theCBA; when removing entire flat pack-IC, first applysoldering iron to center of the flat pack-IC and heatup. Then remove (glue will be melted). (Fig. S-1-6)(1) Release the flat pack-IC from the CBA using
46、twee-zers. (Fig. S-1-6)Caution:1. Do not supply hot air to the chip parts around theflat pack-IC for over 6 seconds because damage tothe chip parts may occur. Put masking tape aroundthe flat pack-IC to protect other parts from damage.(Fig. S-1-2)2. The flat pack-IC on the CBA is affixed with glue, s
47、obe careful not to break or damage the foil of eachpin or the solder lands under the IC when removingit.Top ViewOutInBottom ViewInput510Pin 1Pin 1FFC CableConnectorCBA* Be careful to avoid a short circuit.Fig. S-1-1Hot-airFlat Pack-ICDesolderingMachineCBAFlat Pack-ICTweezersMasking TapeFig. S-1-21-5
48、With Soldering Iron:(1)Using desoldering braid, remove the solder from allpins of the flat pack-IC. When you use solder fluxwhich is applied to all pins of the flat pack-IC, youcan remove it easily. (Fig. S-1-3)(2)Lift each lead of the flat pack-IC upward one byone, using a sharp pin or wire to whic
49、h solder willnot adhere (iron wire). When heating the pins, usea fine tip soldering iron or a hot air desolderingmachine. (Fig. S-1-4)(3)Bottom of the flat pack-IC is fixed with glue to theCBA; when removing entire flat pack-IC, first applysoldering iron to center of the flat pack-IC and heatup. The
50、n remove (glue will be melted). (Fig. S-1-6)(4)Release the flat pack-IC from the CBA using twee-zers. (Fig. S-1-6)With Iron Wire:(1)Using desoldering braid, remove the solder from allpins of the flat pack-IC. When you use solder fluxwhich is applied to all pins of the flat pack-IC, youcan remove it
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