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1、STAGE 100/160 DSP (This is the model name for warranty claims) Fender Musical Instruments Corp. 8860 East Chaparral Road Suite 100 Scottsdale, AZ 85250 1 p/n 2267000020 / 2268000020 (120V) Head Version p/n 2269000010 (120V) SERVICE MANUAL CONTENTS: Notices. 2 Specifications. 3 Service Notes. 4 Circu
2、it Description. 5 Parts Lists: PCB Assembly. 6 uDSP Assembly . 8 Chassis Assembly. 9 Cabinet Assembly . 10 End Item Assembly . 10 Footswitch Assembly 11 Service Diagrams . 12 收音机爱好者资料库 Ra d i o Fa n s .CN STAGE 100/160 DSP (This is the model name for warranty claims) 2 June, 2002 IMPORTANT NOTICE Co
3、pyright 2002 FMIC. All rights reserved. All information contained herein is CONFIDENTIAL and PROPRIETARY and is the property of Fender Musical Instruments Corporation. It is not to be sold or assigned to another party and is disclosed solely for use by Fender Authorized Service Centers for purposes
4、of product service and maintenance. All information is not to be dis- closed to others without the expressed permission of Fender Musical Instruments Corporation. All specifications are subject to change without no- tice. This information and any copies produced electronically or otherwise must be s
5、urrendered upon demand of Fender Musical Instruments Cor- poration. Parts marked with two asterisks (*) indicate the required use of that specific part. This is neces- sary for RELIABILITY and SAFETY requirements. DO NOT USE A SUBSTITUTE! PARTS LIST CODES The description codes used in the itemized P
6、arts Lists are defined below: CAPACITOR CODES CAP AE=Aluminum Electrolytic CAP CA=Ceramic Axial CAP CD=Ceramic Disk CAP MPF=Metalized Polyester Film CAP MY=Mylar CAP PFF=Polyester Film/Foil RESISTOR CODES RES CC=Carbon Comp RES CF=Carbon Film RES FP=Flame Proof RES MF=Metal Film RES WW=Wire Wound HA
7、RDWARE CODES BLX=Black Oxide CR=Chrome Plated HWH=Hex Washer Head M=Machine Screw NI=Nickel Plated OHP=Oval Head Phillips PB=Particle Board PHP=Pan Head Phillips PHPS=Pan Head Phillips Sems SMA=Sheet Metal A Point SMB=Sheet Metal B Point SS=Stainless Steel TF=Thread Forming ZI=Zinc Plated 收音机爱好者资料库
8、Ra d i o Fa n s .CN STAGE 100/160 DSP (This is the model name for warranty claims) 3 SPECIFICATIONS Model Name:Stage 100 DSPStage 160 DSPStage 100H DSP (Head Version) Release Number:PR 501 PR 501PR 501 (Not model numbers) Part Numbers(120V, 60Hz) US:226700002022680000202269000010 (110V, 60Hz) TW:226
9、700102022680010202269001010 (240V, 50Hz) AUS:226700302022680030202269003010 (230V, 50Hz) UK:226700402022680040202269004010 (230V, 50Hz) ARG:226700502022680050202269005010 (230V, 50Hz) EUR:226700602022680060202269006010 (100V, 50/60Hz) JPN:226700702022680070202269007010 (220V, 60Hz) ROK:2267009020226
10、80090202269009010 (For all Models) Power Requirement:400W Power Output:100W RMS into 8 ohms 5%THD 160W RMS into 4 ohms 5%THD Power Amp Sensitivity:620mV for 100W into 8 ohms 5%THD 810mV for 160W into 4 ohms 5%THD ImpedancesInput (Pre-Amp):1M ohms Pre Amp Out:1k ohms Pwr Amp In:10k ohms Speaker Compl
11、ement:One (1) 12, 8 ohm,Two (2) 12”, 8 ohm,-NA- Celestion G12T-100Celestion G12T-100 (P/N 0054420000)(P/N 0054420000) DimensionsHeight:17.5 in (45 cm)18.5 in (47 cm)8.5 in (22 cm) Width:22.4 in (57 cm)26.1 in (66 cm)22.4 in (57 cm) Depth:10.2 in (26 cm)10.3 in (26 cm)9.5 in (24 cm) Weight:42 lbs (19
12、.1 kg)53 lbs (24.1 kg)24 lbs (10.9 kg) Product specifications are subject to change without notice 收音机爱好者资料库 Ra d i o Fa n s .CN STAGE 100/160 DSP (This is the model name for warranty claims) 4 SERVICE NOTES 1. CHASSIS REMOVAL is accomplished by first removing two (2) screws from the cabinet side pa
13、nel and four (4) screws from the top of the cabinet; disconnect the ” speaker plug(s) from the speaker jack(s) and then slide the chassis toward the rear of the cabinet. 2. uDSP PCB ASSEMBLY REMOVAL is accom- plished by disconnecting the ribbon cable on the PCB Assembly, releasing the tabs on each o
14、f the plastic stand-offs which the PCB assem- bly is mounted. Removal of the uDSP PCB assembly may be necessary should any of the Digital Effects operate improperly. 3. STAGE 100/160 DSP MAIN PCB REMOVAL is accomplished by removing the following items: All knobs including washers and nuts (14) , one
15、 (1) input jack nut and washer, (1) screw near mains fuse, seven (7) screws at the heatsink attached from the bottom of the chassis. Dis- connect the transformer and primary leads at P1-P14. Disconnect the breakaway PCB rib- bon cable at P20 and speaker wires (blk/wht) at P15-P16. Disconnect the rib
16、bon cable to uDSP assembly at P19. Remove the power LED from the jewel assembly. 4. STAGE 100/160 DSP BREAKAWAY PCB RE- MOVAL is accomplished by removing five (5) nuts and washers at the jacks and two (2) screws at the XLR jack. Disconnect the ribbon cable from the main PCB at P20 and the speaker wi
17、res (blk/wht) at P15-P16. PCB EXCHANGE POLICY Parts marked with a single asterisk (*) in the Part Lists (starting on page 10) are not field replaceable. If a failure due to one of these components is de- tected, please contact the Fender Dealer Customer Service Department to order the com- plete PCB
18、 Assembly. STAGE 100/160 DSP (This is the model name for warranty claims) 5 CIRCUIT DESCRIPTION This section provides an overview of any new or unusual circuitry incorporated into this amplifier model. The purpose is to aid the service technician by providing insight into the design areas most likel
19、y to present a challenge in troubleshooting. This overview is focused for the efficient use and security of Fender proprietary information. PRE-AMPLIFIER The guitar input signal is fed into the high pass filter at U1A before splitting into two signal paths. The normal channel signal path (U1B to U3B
20、) is ac- tive until FETs Q2, Q4, and Q6 are turned on activating the drive channel signal path (U2A to U3B). Turning on FETs Q1, Q3, and Q5 activates the “More Drive” channel signal path for increased gain and sustain. Differential amp U8A and fol- lower U8B adjust the signal level and provides +1.6
21、5VDC bias voltage to the uDSP effects card. The preamp is in series with the digital effects card, therefore, disconnecting the card breaks the overall signal path. The low pass filter at U5B recovers the signal from the uDSP card and sends it to the external effects loop and power amplifier. POWER
22、AMPLIFIER “Flying Rail” power amp topology. The output stage is referenced to ground, and the output signal is de- rived from the center tap of the high voltage power supply (C86 & C87) which is floating. Diffamp U7 B amplifies voltage developed at the load sense re- sistors (R120123) to provide neg
23、ative current feedback. Inserting an 8 load at Ext. Spkr (J7) turns on FET Q20 creating an attenuation network (R117119) to compensate for the increased cur- rent at 4 total load impedance. This allows the amplifier to have a similar frequency response run- ning either an 8 or 4 speaker load. Thermi
24、stor RT2 monitors the heatsink temperature. Its resistance increases with temperature and at approx. 100 C turns on xstr Q23. This shorts out C77, turning on FET Q22 providing a muting func- tion at the power amp input. The amplifier remains muted until the heatsink cools down, at which point, norma
25、l operation is restored. POWER SUPPLY Standard bridge rectifiers for both high and low voltage sections, with zener regulation (D5253) for the +/16V supplies. Halfwave rectifier (D4647, C48) supplies U11, 7805 regulator for +5V supply for the uDSP card and digital userinterface. DIGITAL USER INTERFA
26、CE The uDSP effects card generates clock signals HD0 (45Hz) and HD1 (90Hz) which control the 4053 CMOS switch to read pots R134, R135, and R138. The DC level (05V) of the pots controls the reverb level, fx level, and fx time/rate. Power (+3.3V) is switched to encoders S4 and S5 via the 4053, also co
27、ntrolled by HD0. The outputs of the 4bit encod- ers, isolated by diodes D28D35, determine the active reverb and fx algorithms (HD4HD7). DIGITAL NOISE The uDSP effects card generates some high fre- quency noise (50kHz), which is a normal product of DSP processing. This noise is not audible and does n
28、ot effect amplifier performance, but may be visible when observing the output of the amplifier on an oscilloscope. . STAGE 100/160 DSP (This is the model name for warranty claims) * * Non-serviceable part. Replace complete parent assembly. See PCB EXCHANGE POLICY on page 4. Unique Fender part. Order
29、 directly from the Fender dealer Customer Service Department. * Safety Requirement part. Replacement must match Safety AgencyValue, if specified Type, if specified Approval Mark(s) if on part. * Both a unique Fender part and a Safety Requirement part as defined above. 6 PARTS LIST:MAIN PCB ASSEMBLY
30、(continued) QTY.PART #DESCRIPTIONREFERENCE DESIGNATION 10057616004*PCB ASSY STAGE 100/160 DSP 1*PCB FAB STAGE 100/160 DSP REF0057619000SVC DIAG COMB STAGE 100/160 DSP 10048914000CABLE RIBBON 8 CKT 7PW20 20033606003CAP AE RDL .47uF 50V 20%C16 C47 30028458003CAP AE RDL 1uF 50V 20%C14 C75 C77 400284590
31、03CAP AE RDL 2.2uF 50V 20%C6 C17 C53 C70 100028467003CAP AE RDL 22uF 50V 20%C8 C10 C19 C31 C39-40 C46 C81 C110-111 30028471003CAP AE RDL 47uF 50V 20%C51 C102-103 70028474003CAP AE RDL 100uF 25V 20%C50 C55-56 C84-85 C100-101 30055780000*CAP AE RDL 1000uF 35V 105C 20%C78 C82-83 20028031000CAP AE RDL 3
32、300uF 63V +100%-20C86-87 20039256001CAP CA 68pF 100V LLC44-45 60038699001CAP CA 100pF 100V LLC7 C30 C32 C41-42 C115 60039259001CAP CA 220pF 100V LLC35 C37 C62-63 C117-118 50038701001CAP CA 470pF 50V LLC9 C15 C43 C119 C121 40039263001CAP CA 1000pF 50V LLC3 C18 C22 C27 10051445003CAP CD 22pF 500V 5%C1
33、16 10051457003CAP CD 100pF 500V 5%C94 30051406003CAP CD 220pF 500V 10%C66-67 C95 120034788003CAP CR .1uF 50V 20% .2 LS C57-58 C68-69 C79-80 C104-109 40027255003CAP MPF .001uF 100V 10%C71-74 20027257003CAP MPF .0022uF 100V 10%C59-60 20027259003CAP MPF .0033uF 100V 10%C23 C48 30027261003CAP MPF .0047u
34、F 100V 10%C1-2 C24 30027264003CAP MPF .01uF 100V 10%C28 C54 C122 10030950003CAP PFF RDL .022uF 50V 5%C34 20030953003CAP PFF RDL .039uF 50V 5%C33 C36 10051416003CAP SF .1uF 100V 10%C61 100027272003CAP MPF .047uF 63V 10%C11 C20 C64-65 C76 C92 C96-99 10027275003CAP MPF .068uF 100V 10%C49 20027278003CAP
35、 MPF .1uF 63V 10%C25-26 20052003003*CAP MPF .1uF 250V 10%C112-113 10053860000*CAP MPF .1uF 250VAC 20%C114 40027281003CAP MPF .22uF 63V 10%C5 C89-91 40027286003CAP MPF .47uF 63V 10%C4 C52 C88 C93 10030950003CAP PFF RDL .022uF 50V 5%C34 20030953003CAP PFF RDL .039uF 50V 5%C33 C36 10051416003CAP SF .1u
36、F 100V 10%C61 30027940000CONTROL SNAPIN 50k 15A TAPERR10 R16 R34 BASS, VOLUME, (DR) VOLUME 50027941000CONTROL SNAPIN 50k B TAPERR9 R38 TREBLE, (DR) MID R134-135 R138 REV LVL, TIME/RATE, FX LVL 20027947000CONTROL SNAPIN 100k 30C TAPERR27 R42 DRIVE, (DR) TREBLE 10027949000CONTROL SNAPIN 250k 30C TAPER
37、R45 (DR) BASS 10054390000CONTROL SNAPIN 5k 15A TAPERR11 MID 520006260001DIODE 1N4448 SIGNAL LLD1-8 D11-18 D21-24 D27-39 D41-44 D58-59 D63 D65 D67 D70-77 D79-80 90064089001DIODE 1N4003 LLD25-26 D40 D46-51 40029045000DIODE 6A 400V 6A4 LEAD FORMEDD54-57 20054210001DIODE BAT85D19-20 30027329001DIODE ZEN
38、 1N5228B 3.9V 5% LLD60-62 10031635001DIODE ZEN 1N5240B 10V 5% LLD64 10031019001DIODE ZEN 1N5245B 15V 5% LLD66 20028119000DIODE ZEN 1N5353B 16V 5W 5%D52-53 STAGE 100/160 DSP (This is the model name for warranty claims) * * Non-serviceable part. Replace complete parent assembly. See PCB EXCHANGE POLIC
39、Y on page 4. Unique Fender part. Order directly from the Fender dealer Customer Service Department. * Safety Requirement part. Replacement must match Safety AgencyValue, if specified Type, if specified Approval Mark(s) if on part. * Both a unique Fender part and a Safety Requirement part as defined
40、above. 7 PARTS LIST:MAIN PCB ASSEMBLY (continued) QTY.PART #DESCRIPTIONREFERENCE DESIGNATION 20041074000ENCODER 16-POS 4-BIT BINARYS4-5 REV SELECT, FX SELECT 160025802000FASTON TAB, .250P1-16 20020775000*FUSE CLIP PCB 5mm F1 10027416000HDR .1 CTR 8 CKT SQ PINP20 10057350000HDR .1 CTR 8x2 CKT SQ PINP
41、19 10025796000HEATSINK TO-220 U11 10054259000HEATSINK PLATE STAGE 100/160 60032908000SCRW TF 6-32x3/8 PHP ZI HEATSINK 10016795000IC OP-AMP DUAL TL072U1 10028120000IC 4053B TPL 2 CHAN ANLG SWU10 80031611000IC OP-AMP DUAL PC4560U2-9 20041261000IC VOLT REF LM4040DIZ-10.0D68-69 10041812000IC REGULATOR +
42、5V MC7805CTU11 10027387000INDUCTOR AIR CORE RDL 2.5uHL1 30051658000JACK MONO R/AJ2-3 J6 FTSW, PRE AMP OUT, MAIN SPKR 30053450000JACK STEREO R/AJ1 J4 J7 INPUT, PWR AMP IN, EXT. SPKR 10054261000JACK XLR MALE RT ANGLEJ5 LINE OUT 10040271000LED RED/YELLOWD78 DRIVE STATUS 20049948000LED, RED LONG LEAD LU
43、MEXD9-10 DISTORTION 10055812000LED TULIP ASSYD45 POWER 40024947001RES CF 1/4W 5% 47ohm LLR7 R196-197 R203 10024954001RES CF 1/4W 5% 150ohm LLR81 40024956001RES CF 1/4W 5% 220ohm LLR87 R94 R198-199 10029604001RES CF 1/4W 5% 300ohm LLR80 10024961001RES CF 1/4W 5% 470ohm LLR36 100024965001RES CF 1/4W 5
44、% 1k LL R20 R85 R95-96 R118-119 R127 R131 R151 R202 100024969001RES CF 1/4W 5% 1.5k LL R24 R98-99 R102-103 R106-107 R132 R162 R181 100024971001RES CF 1/4W 5% 2.2k LLR17 R49-50 R66-67 R82 R84 R89 R92 R117 20024972001RES CF 1/4W 5% 2.7k LLR90-91 50024973001RES CF 1/4W 5% 3.3k LLR28 R76 R88 R93 R133 20
45、024977001RES CF 1/4W 5% 4.7k LLR47 R77 60028034001RES CF 1/4W 5% 5.1k LLR4 R25 R68-71 20024979001RES CF 1/4W 5% 6.8k LLR5 R14 10024980001RES CF 1/4W 5% 8.2k LLR23 190024981001RES CF 1/4W 5% 10k LLR26 R33 R51-53 R62-63 R97 R115-116 R129 R136-137 R139 R143-144 R183 R185 R193 20024985001RES CF 1/4W 5%
46、15k LLR1 R6 70024987001RES CF 1/4W 5% 22k LLR8 R12 R21-22 R48 R150 R153 100024988001RES CF 1/4W 5% 27k LLR59-60 R64-65 R72-75 R113-114 50024989001RES CF 1/4W 5% 33k LLR29 R40 R43 R46 R176 60024993001RES CF 1/4W 5% 47k LLR32 R37 R39 R78-79 R195 10024995001RES CF 1/4W 5% 68k LLR44 210024997001RES CF 1
47、/4W 5% 100k LLR18-19 R35 R41 R54 R61 R83 R86 R128 R130 R145-148 R165 R172 R182 R188-190 R200 20025058001RES CF 1/4W 5% 180k LLR13 R55 30025059001RES CF 1/4W 5% 220k LLR15 R31 R180 20025061001RES CF 1/4W 5% 330k LLR175 R184 50025065001RES CF 1/4W 5% 470k LLR30 R159 R169 R171 R174 20028018001RES CF 1/
48、4W 5% 510k LLR2-3 10025068001RES CF 1/4W 5% 820k LLR168 100025069001RES CF 1/4W 5% 1M LLR149 R152 R166 R170 R173 R177 R186-187 R194 R201 10031767001RES CF 1/2W 5% 15ohm LLR126 10047750001RES CF 1/2W 5% 330ohm LLR154 STAGE 100/160 DSP (This is the model name for warranty claims) * * Non-serviceable part. Replace complete parent assembly. See PCB EXCHANGE POLICY on page 4. Unique Fender part. Order directly from the Fender dealer Customer Service Department. * Safety Requirement part. Replacement must match S