Icom_D-STAR_ID-RP4000V_serv.pdf

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1、S-14309XZ-C1 Dec. 2006 DIGITAL VOICE REPEATER id-rp4000v This service manual describes the latest service information for the ID-RP4000V DIGITAL VOICE REPEATER at the time of publication. NEVER connect the transceiver to an AC outlet or to a DC power supply that uses more than 15 V. This will ruin t

2、he transceiver. DO NOT reverse the polarities of the power supply when connecting the transceiver. DO NOT apply an RF signal of more than 20 dBm (100 mW) to the antenna connector. This could damage the transceivers front end. To upgrade quality, any electrical or mechanical parts and internal circui

3、ts are subject to change without notice or obligation. Be sure to include the following four points when ordering replacement parts: 1. 10-digit order numbers 2. Component part number and name 3. Equipment model name and unit name 4. Quantity required 1110003491 S.IC TA31136FNG ID-RP4000V MAIN UNIT

4、5 pieces 8820001210 Screw 2438 screw ID-RP4000V Top cover 10 pieces Addresses are provided on the inside back cover for your convenience. Icom, Icom Inc. and logo are registered trademarks of Icom Incorporated (Japan) in the United States, the United Kingdom, Germany, France, Spain, Russia and/or ot

5、her countries. ORDERING PARTS 1. Make sure a problem is internal before disassembling the transceiver. 2. DO NOT open the transceiver until the transceiver is disconnected from its power source. 3. DO NOT force any of the variable components. Turn them slowly and smoothly. 4. DO NOT short any circui

6、ts or electronic parts. An insulated tuning tool MUST be used for all adjustments. 5. DO NOT keep power ON for a long time when the transceiver is defective. 6. DO NOT transmit power into a signal generator or a sweep generator. 7. ALWAYS connect a 50 dB to 60 dB attenuator between the transceiver a

7、nd a deviation meter or spectrum analyzer when using such test equipment. 8. READ the instructions of test equipment thoroughly before connecting equipment to the transceiver. REPAIR NOTES INTRODUCTIONCAUTION TABLE OF CONTENTS SECTION 1 SPECIFICATIONS SECTION 2 INSIDE VIEWS SECTION 3 DISASSEMBLY INS

8、TRUCTIONS SECTION 4 PARTS LIST SECTION 5 MECHANICAL PARTS SECTION 6 SEMICONDUCTOR INFORMATION SECTION 7 BOARD LAYOUTS SECTION 8 BLOCK DIAGRAM SECTION 9 VOLTAGE DIAGRAM 1 - 1 SECTION 1 SPECIFICATIONS GENERAL Operating frequency range : Transmit 440450 MHz Receive 440450 MHz Type of emission : F1D* (G

9、MSK) *F7W for system operation Transfer rate : 4.8 kbps Frequency resolutions : 5, 6.25 kHz Frequency stability : 0.8 kHz (based on 25C) Usable temperature range : 10C to +50C; +14F to +122F Antenna connectors : Type-N (50 )2 Power supply requirement : 13.8 V DC 15% (Negative ground) Current drain :

10、 Transmit (High) Less than 7.0 A (Low) Less than 3.0 A Receive (Stand-by) Less than 0.7 A Dimensions (proj. not included) : 483(W)88(H)428(D) mm; 19(W)31532(H)162732(D) in Weight (Approx.) : 7.5 kg; 16 lb 9 oz TRANSMITTER Output power (at 13.8 V DC) : High 2330 W Low 2.03.0 W Modulation : GMSK Modul

11、ation system : Quadrature modulation (244.8 MHz) Occupied bandwidth : Less than 5.5 kHz Spurious emissions : Less than 60 dB RECEIVER Receive system : Double-conversion superheterodyne system Intermediate frequencies : 1st 70.0 MHz 2nd 450 kHz Sensitivity (BER 1102) : Less than 7 dB (0.45 V) Selecti

12、vity (20 kHz offset) : More than 65 dB Spurious and image rejection : More than 70 dB Receive spurious : Less than 2 nW (57 dBm) All stated specifi cations are subject to change without notice or obligation. SECTION 2 INSIDE VIEWS 2 - 1 REAR UNITREAR UNIT FRONT UNITFRONT UNIT CHASSIS UNITCHASSIS UNI

13、T REAR UNIT FRONT UNIT TX UNITCHASSIS UNITCHASSIS UNITRX UNIT 2 - 1 RX RF amplifierRX RF amplifier (Q1: NE34018)(Q1: NE34018) 1st VCO circuit1st VCO circuit RX 2nd mixerRX 2nd mixer (Q131: 3SK241)(Q131: 3SK241) 2nd VCO circuit2nd VCO circuit RX 1st mixer (IC71: PC2721GV) RX RF amplifier (Q1: NE34018

14、) 1st VCO circuit RX 2nd mixer (Q131: 3SK241) 2nd VCO circuit Demodulator (IC191: TA3116FNG) 2 - 1 Power switch circuitPower switch circuitPower amplifier (IC1162: RA18H1213G1) Fan drive circuitFan drive circuit Fan drive circuit Q1250: 2SB798 Q1251: 2SC4081 D1750: MA8082 APC amplifier* (IC1250: TA7

15、5S01F) TX mixer* (IC960: PC8163TB-E3) TX RF amplifier (IC1021: PC1678G) 1st VCO circuit 2nd VCO circuit Quadrature modulator* (IC890: RF2485) 3 - 1 SECTION 3 DISASSEMBLY INSTRUCTION REMOVING THE COVER 1 Unscrew 12 screws A, and remove the cover B. 2 Disconnect 2 cables C, and disconnect 2 cables D.

16、TX unit RX unit A A A D C A B B C A LOGIC-T/R unit AB C F G C E D F D REMOVING THE MAIN-T/R UNIT 1 Unsolder 2 points A. (MAIN-T unit only) 2 Unsolder 3 points B, and remove the ANT plate C. REMOVING THE LOGIC-T/R UNIT 1 Unscrew 1 screw A, and remove the cover B. 2 Remove 2 main shield plates C. 3 Di

17、sconnect 2 cables D, and unsolder 1 point E. 4 Unscrew 4 screws F, and remove the earth spring G. 5 Take off the LOGIC-T/R unit. 3 Unsolder 8 points D. (MAIN-T unit only) 4 Unsolder 3 points E. 5 Unscrew 2 screws F, and remove the ANT connector G. 6 Take off the cable H from the chassis. 7 Disconnec

18、t the cable I. (MAIN-T unit only) 8 Unscrew 7 screws J, and take off the MAIN-T/R unit. MAIN-T/R unit H E J D J J F G I 4 - 1 SECTION 4 PARTS LIST M.=Mounted side (T: Mounted on the Top side, B: Mounted on the Bottom side) LOGIC-R UNIT REF ORDER DESCRIPTION M. H/V NO. NO. LOCATION IC5 1180002391 S.R

19、EG S-812C33AMC-C2N-G T 49.9/4.1 IC6 1180001071 S.IC TA7805F (TE16L,Q) T 27.5/9.8 IC7 1110005440 S.IC NJM2374AM-TE1 T 4.7/13.3 IC9 1130010630 S.IC SN74AHCT541PWR T 96.4/30.8 IC10 1130007301 S.IC TC4W66FU (TE12L,F) B 19/21.5 IC11 1180002391 S.REG S-812C33AMC-C2N-G T 19.1/18 IC12 1190001340 S.IC M62334

20、FP 600C T 49.2/57 IC13 1130006891 S.IC TC7S04FU (TE85R,F) T 29.7/26 IC14 1110005430 S.IC CMX589AD5 T 19.4/29.5 IC15 1110002861 S.IC TA75S393F (TE85R,F) B 08.5/40.1 IC16 1130007111 S.IC TC7W04FU (TE12L,F) B 68.8/29 IC17 1140008650 S.IC HN58X2464TI T 4.6/25.8 IC18 1130008361 S.IC TC7SHU04FU (TE85L,JF)

21、 T 7.2/45.6 IC19 1130008361 S.IC TC7SHU04FU (TE85L,JF) B 10.4/47.3 IC20 1190001340 S.IC M62334FP 600C T 49.2/44.2 IC21 1120002870 S.IC XCS20XL-4TQ144I T 27.3/51.6 IC22 1130007281 S.IC TC7S32FU (TE85R,F) B 68.9/41.2 IC23 1110005731 S.IC S-80928CNMC-G8Y-G B 90/51.6 IC24 1130008361 S.IC TC7SHU04FU (TE8

22、5L,JF) T 7/58.3 IC25 1130008361 S.IC TC7SHU04FU (TE85L,JF) B 8.2/60.2 IC26 1140010091 S.IC PD70F3102AGJ-33-8EU-A T 73.5/48.6 IC27 1130007281 S.IC TC7S32FU (TE85R,F) B 54.1/27.3 IC28 1130012051 S.IC FT232BL T 53.8/24.4 IC29 1130009570 S.IC BR93LC46F-WE2 T 66.8/23 IC33 1120002960 S.IC TC74AC541FT (EL)

23、 T 76.8/73 IC36 1120002830 S.IC NJM2125F-TE1 T 65.5/73.2 Q1 1590000430 S.TR DTC144EUA T106 T 39.1/16.4 Q2 1520000201 S.TR 2SB798-T2-AZ DK T 34.5/20.2 Q4 1590001400 S.TR XP1214 (TX) B 20.7/24.6 Q5 1590001400 S.TR XP1214 (TX) B 27.2/23 Q6 1590003500 S.TR DTC114YE TL B 45.2/9.2 Q7 1590000430 S.TR DTC14

24、4EUA T106 B 20.9/34 Q8 1530002280 S.TR 2SC4081 T106 S T 46/7.5 Q9 1520000201 S.TR 2SB798-T2-AZ DK B 71.3/14.5 Q10 1590000430 S.TR DTC144EUA T106 T 34/32 Q11 1590000430 S.TR DTC144EUA T106 B 11.2/35.7 Q12 1590000440 S.TR DTA143ZUA T106 B 93.7/38.5 Q13 1590003500 S.TR DTC114YE TL B 06.2/35.5 Q14 15900

25、00430 S.TR DTC144EUA T106 B 58/22.5 D2 1790000671 S.DIO SB07-03C-TB-E T 10.8/6.9 D3 1750000550 S.DIO 1SS355 TE-17 T 43.4/9.4 D4 1790000671 S.DIO SB07-03C-TB-E T 15.7/17.6 D5 1790000671 S.DIO SB07-03C-TB-E T 41.9/13.3 D6 1750000550 S.DIO 1SS355 TE-17 B 11.4/40.1 D7 1730002280 S.ZEN MA8091-M (TX) B 11

26、0.1/47 D8 1730002280 S.ZEN MA8091-M (TX) T 110.8/36.1 D9 1750000841 S.VCP 1SV324 (TPH3,F) T 8.9/42 D11 1750000550 S.DIO 1SS355 TE-17 B 01.8/40.6 D12 1750000550 S.DIO 1SS355 TE-17 B 97.9/42.4 D13 1750000550 S.DIO 1SS355 TE-17 B 97.9/40.6 D15 1750000841 S.VCP 1SV324 (TPH3,F) T 9.1/61.6 D16 1790001240

27、S.DIO MA2S728-(TX) T 59.1/44.3 D17 1790001240 S.DIO MA2S728-(TX) T 58.9/46.8 X1 6050011240 S.XTL CR-708 (16.384 MHz) T 3.7/45.9 X2 6050011290 S.XTL CR-715 (6 MHz) T 79.8/30.1 X3 6050011700 S.XTL CR-760 (9.8304 MHz) T 3.7/58.4 X4 6050011290 S.XTL CR-715 (6 MHz) T 43.5/25.1 L1 6200003590 S.COL EXCCL32

28、25U1 B 92.1/13 L2 6200003590 S.COL EXCCL3225U1 B 05.7/10.3 L3 6200003590 S.COL EXCCL3225U1 T 3.7/22.4 L4 6190001561 S.COL CDRH5D18NP-101NC T 10.7/18.5 L5 6190001561 S.COL CDRH5D18NP-101NC T 10.7/11.5 L6 6200002041 S.COL NLV25T-101J B 16.6/34.4 L7 6200005741 S.COL ELJRE 47NGFA B 3.6/31.7 L8 620000574

29、1 S.COL ELJRE 47NGFA B 69.7/34.8 L9 6200005741 S.COL ELJRE 47NGFA B 105.5/44 L10 6200005741 S.COL ELJRE 47NGFA B 69.7/36.9 L11 6200005741 S.COL ELJRE 47NGFA B 55.7/37.5 L12 6200006991 S.COL ELJRE 56NGFA B 52.6/23.2 L15 6200002041 S.COL NLV25T-101J T 61.4/25.4 L16 6200005741 S.COL ELJRE 47NGFA T 61.5

30、/23.5 R1 7030003560 S.RES ERJ3GEYJ 103 V (10 k) B 91.2/16.2 R3 7030003440 S.RES ERJ3GEYJ 102 V (1 k) T 96.8/13.7 R4 7030003440 S.RES ERJ3GEYJ 102 V (1 k) T 98.3/13.7 R5 7030003440 S.RES ERJ3GEYJ 102 V (1 k) T 99.8/13.7 S.=Surface mount LOGIC-R UNIT REF ORDER DESCRIPTION M. H/V NO. NO. LOCATION R7 70

31、30003320 S.RES ERJ3GEYJ 101 V (100 ) T 02.8/13.7 R8 7030003440 S.RES ERJ3GEYJ 102 V (1 k) T 04.3/13.7 R10 7030003440 S.RES ERJ3GEYJ 102 V (1 k) T 07.3/13.7 R13 7030003440 S.RES ERJ3GEYJ 102 V (1 k) T 09.1/13.7 R14 7030003320 S.RES ERJ3GEYJ 101 V (100 ) T 80/13.7 R15 7030003320 S.RES ERJ3GEYJ 101 V (

32、100 ) T 81.3/13.7 R16 7030003440 S.RES ERJ3GEYJ 102 V (1 k) T 82.6/13.7 R17 7030003560 S.RES ERJ3GEYJ 103 V (10 k) T 84/13.7 R21 7030003560 S.RES ERJ3GEYJ 103 V (10 k) T 86.2/17.5 R22 7030003590 S.RES ERJ3GEYJ 183 V (18 k) T 87.9/21 R23 7030003590 S.RES ERJ3GEYJ 183 V (18 k) T 86.2/21 R29 7030000420

33、 S.RES MCR10EZHJ 2.2 k T 36.6/13.8 R30 7030000420 S.RES MCR10EZHJ 2.2 k T 36.6/11.9 R31 7030003560 S.RES ERJ3GEYJ 103 V (10 k) T 34.5/16.3 R32 7030000180 S.RES MCR10EZHJ 22 (220) T 33.2/13.8 R33 7030000180 S.RES MCR10EZHJ 22 (220) T 33.2/11.9 R34 7030003480 S.RES ERJ3GEYJ 222 V (2.2 k) B 94.3/18.4 R

34、38 7030003510 S.RES ERJ3GEYJ 392 V (3.9 k) B 108/17.2 R40 7030003470 S.RES ERJ3GEYJ 182 V (1.8 k) T 83.4/15.9 R41 7030003590 S.RES ERJ3GEYJ 183 V (18 k) B 86.5/14.5 R51 7030003600 S.RES ERJ3GEYJ 223 V (22 k) T 5.3/18.9 R52 7030003500 S.RES ERJ3GEYJ 332 V (3.3 k) T 4/18.9 R53 7030000020 S.RES MCR10EZ

35、HJ 1 (010) B 4.3/10 R60 7030003530 S.RES ERJ3GEYJ 562 V (5.6 k) T 6.6/18.9 R61 7030003640 S.RES ERJ3GEYJ 473 V (47 k) B 48/9.7 R62 7030003470 S.RES ERJ3GEYJ 182 V (1.8 k) B 43.2/8.2 R63 7030003320 S.RES ERJ3GEYJ 101 V (100 ) T 29.7/23.8 R64 7030003640 S.RES ERJ3GEYJ 473 V (47 k) B 19.1/31.7 R65 7030

36、003640 S.RES ERJ3GEYJ 473 V (47 k) B 19.1/30.5 R66 7030003640 S.RES ERJ3GEYJ 473 V (47 k) B 19.1/29.3 R67 7030003440 S.RES ERJ3GEYJ 102 V (1 k) B 19.1/28.1 R68 7030003640 S.RES ERJ3GEYJ 473 V (47 k) B 19.1/26.9 R69 7030003800 S.RES ERJ3GEYJ 105 V (1 M) T 25.4/25.1 R70 7030003620 S.RES ERJ3GEYJ 333 V

37、 (33 k) T 32/27.2 R71 7030003640 S.RES ERJ3GEYJ 473 V (47 k) T 31.4/29.6 R72 7030003750 S.RES ERJ3GEYJ 394 V (390 k) B 17.1/25.6 R73 7030009340 S.RES ERJ3GEYJ 275V (2.7 M) B 13.8/22.7 R90 7030003520 S.RES ERJ3GEYJ 472 V (4.7 k) T 45.2/10.7 R91 7030003620 S.RES ERJ3GEYJ 333 V (33 k) B 109.8/44 R94 70

38、30003640 S.RES ERJ3GEYJ 473 V (47 k) T 14.2/23.3 R115 7030003620 S.RES ERJ3GEYJ 333 V (33 k) B 04.6/37.6 R116 7030003620 S.RES ERJ3GEYJ 333 V (33 k) B 104.6/39 R117 7030003500 S.RES ERJ3GEYJ 332 V (3.3 k) B 08.1/37.5 R126 7030003600 S.RES ERJ3GEYJ 223 V (22 k) B 09.2/34.5 R127 7030003680 S.RES ERJ3G

39、EYJ 104 V (100 k) B 94.5/36.2 R128 7030003490 S.RES ERJ3GEYJ 272 V (2.7 k) B 04.5/34.2 R129 7030003620 S.RES ERJ3GEYJ 333 V (33 k) B 05.5/45.5 R130 7030003370 S.RES ERJ3GEYJ 271 V (270 ) T 7.2/50.1 R131 7030003800 S.RES ERJ3GEYJ 105 V (1 M) T 7.2/48.7 R132 7030003440 S.RES ERJ3GEYJ 102 V (1 k) T 10.

40、5/50.8 R133 7030003440 S.RES ERJ3GEYJ 102 V (1 k) B 22.3/37.6 R134 7030003640 S.RES ERJ3GEYJ 473 V (47 k) B 66.3/41.2 R135 7030003570 S.RES ERJ3GEYJ 123 V (12 k) B 02.4/38.3 R136 7030003640 S.RES ERJ3GEYJ 473 V (47 k) B 00.9/38.3 R137 7030003570 S.RES ERJ3GEYJ 123 V (12 k) T 9.5/25.9 R138 7030003570

41、 S.RES ERJ3GEYJ 123 V (12 k) T 5.2/28.9 R139 7030003520 S.RES ERJ3GEYJ 472 V (4.7 k) B 90.7/48.2 R140 7030003680 S.RES ERJ3GEYJ 104 V (100 k) T 9.1/49.4 R141 7030003680 S.RES ERJ3GEYJ 104 V (100 k) T 9.1/45.4 R142 7030003320 S.RES ERJ3GEYJ 101 V (100 ) B 13.2/44 R143 7030003320 S.RES ERJ3GEYJ 101 V

42、(100 ) B 10.4/42.5 R145 7030003620 S.RES ERJ3GEYJ 333 V (33 k) B 66.2/35.5 R146 7030003640 S.RES ERJ3GEYJ 473 V (47 k) B 66.2/34 R148 7030003860 S.RES ERJ3GE JPW V T 68.5/30.1 R149 7030003340 S.RES ERJ3GEYJ 151 V (150 ) B 72.8/36.9 R150 7030003360 S.RES ERJ3GEYJ 221 V (220 ) B 92.2/48.2 R151 7030003

43、680 S.RES ERJ3GEYJ 104 V (100 k) T 9.1/54.4 R152 7030003680 S.RES ERJ3GEYJ 104 V (100 k) T 9.1/58.4 R153 7030003520 S.RES ERJ3GEYJ 472 V (4.7 k) T 40.5/51.2 R154 7030003860 S.RES ERJ3GE JPW V T 57/40.9 R155 7030003800 S.RES ERJ3GEYJ 105 V (1 M) T 7/60.7 R156 7030003400 S.RES ERJ3GEYJ 471 V (470 ) T

44、7/62.2 R157 7030003440 S.RES ERJ3GEYJ 102 V (1 k) T 8.4/63.9 R158 7030003640 S.RES ERJ3GEYJ 473 V (47 k) T 40.8/59.3 R159 7030003680 S.RES ERJ3GEYJ 104 V (100 k) B 62.3/47 R160 7030003640 S.RES ERJ3GEYJ 473 V (47 k) B 62.5/49.3 R161 7030003510 S.RES ERJ3GEYJ 392 V (3.9 k) B 90/43.8 R162 7030003320 S

45、.RES ERJ3GEYJ 101 V (100 ) B 8.2/56.5 R163 7030003320 S.RES ERJ3GEYJ 101 V (100 ) B 11.7/61.2 R164 7030003860 S.RES ERJ3GE JPW V T 37.7/63.5 R165 7030003520 S.RES ERJ3GEYJ 472 V (4.7 k) T 39.3/62.6 R167 7030003640 S.RES ERJ3GEYJ 473 V (47 k) B 58.8/57.3 R168 7030003320 S.RES ERJ3GEYJ 101 V (100 ) T

46、54.5/57.8 R169 7030003320 S.RES ERJ3GEYJ 101 V (100 ) T 54.5/56.4 R170 7030003320 S.RES ERJ3GEYJ 101 V (100 ) T 54.5/44.7 4 - 2 M.=Mounted side (T: Mounted on the Top side, B: Mounted on the Bottom side) LOGIC-R UNIT REF ORDER DESCRIPTION M. H/V NO. NO. LOCATION R171 7030003320 S.RES ERJ3GEYJ 101 V

47、(100 ) T 54.5/43.5 R172 7030003340 S.RES ERJ3GEYJ 151 V (150 ) B 56.5/25.9 R173 7030003640 S.RES ERJ3GEYJ 473 V (47 k) B 54/25.3 R174 7030003580 S.RES ERJ3GEYJ 153 V (15 k) B 51/26.5 R175 7030003550 S.RES ERJ3GEYJ 822 V (8.2 k) B 51/28 R176 7030003460 S.RES ERJ3GEYJ 152 V (1.5 k) T 53.3/18 R177 7030

48、003400 S.RES ERJ3GEYJ 471 V (470 ) B 55.5/23.2 R178 7030003860 S.RES ERJ3GE JPW V B 52/21 R179 7030003560 S.RES ERJ3GEYJ 103 V (10 k) B 66.3/23.5 R180 7030003480 S.RES ERJ3GEYJ 222 V (2.2 k) B 69/23.5 R183 7030003680 S.RES ERJ3GEYJ 104 V (100 k) B 55.8/31.5 R184 7030003460 S.RES ERJ3GEYJ 152 V (1.5

49、k) T 57.5/16.1 R185 7030003200 S.RES ERJ3GEYJ 100 V (10 ) T 57.5/18.6 R186 7030003200 S.RES ERJ3GEYJ 100 V (10 ) T 57.5/17.4 R187 7030003560 S.RES ERJ3GEYJ 103 V (10 k) T 68.2/73 R188 7030003560 S.RES ERJ3GEYJ 103 V (10 k) B 28.5/35.7 R190 7030003320 S.RES ERJ3GEYJ 101 V (100 ) T 64.5/76 R192 7030003860 S.RES ERJ3GE JPW V T 65.8/30.1 R194 7030003860 S.RES ERJ3GE JPW V T 68.5/32.9 R195