Ranger_SS-158EDX_serv.pdf

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1、Model SS158 EDX（ ）B（ ） Service Manual SS-158EDX（ ）B（ ） 1 TABLE OF CONTENTS PAGE CHAPTER 1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.0 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.1 Transmitter .

2、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.2 Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 CHAPTER 2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2.0 Fron

3、t Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2.1 Rear Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.2 Procedure to Receive And Transmit . 6 2.3 Receiving SSB Signals . 7 2.4 Alternate Microphone And Installation

4、. 9 CHAPTER 3 3.0 Introductor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3.1 PLL CIRCUIT 12 3.2 RECEIVER CIRCUIT. 12 3.3 Transmitter Modulation Circuit. 12 3.4 Transmitter Amplifier Circuit 13 CHAPTER 4 4.0 REQUIRED TEST EQUIPMENT 15 4.1 ALIGNMENT PROCEDUR

5、ES 15 CHAPTER 5 5.0 PRECAUTIONS. 22 5.1 PERIODIC INSPECTION. 22 5.2 FUSE REPLACEMENT. 22 CHAPTER 6 23 6.0 PCB Layout SSB: 25watts PEP Carrier Emission -50 dB Spurious Emission -50 dB Audio Distortion 10% Frequency Response 300 to 2500 Hz Microphone Dynamic 1.2 RECEIVER Sensitivity for 10 dB (S+N)/N

6、CW/AM : 1.0 V ; SSB : 0.25 V Sensitivity for 20 dB (S+N)/N FM : 0.5 V Squelch Sensitivity 28W Spurious Emission Minimum. Balance Power Between CH1 A and CH40 L. SSB ALC Set radio to CH 1 BAND G USB TX mode. AF signal 30mV, 1 KHz to microphone. VR13 25 W SSB Carrier Balance Set radio to CH 1 BAND G U

7、SB TX mode. Set MIC GAIN fully counter-clockwise. Connect Oscilloscope to antenna connector. VR6 Spurious Emission to Minimum. AM TX High Power Set radio to CH 1 BAND G AM TX mode. Modulation Off. Set RF POWER fully clockwise. VR14 10 W AM TX Low Power Set RF POWER fully counterclockwise. VR18 1W0.5

8、W RF Power Meter Set radio to CH 1 BAND G AM TX mode. Set RF POWER fully clockwise. Set SWR/MOD/PWR Switch to PWR position. VR9 For a needle reading of “red-green” on TX PWR scale. AM Modulation Set radio to CH 1 BAND G AM TX mode. AF signal 30mV, 1 KHz to microphone. Set MIC Gain fully clockwise. V

9、R16 For a needle reading of 90% on the external modulation meter. FM Modulation Set radio to CH 40 BAND L FM TX mode. AF signal 30mV, 1 KHz to microphone. Set MIC Gain fully clockwise. VR5 For a needle reading of 4.8K on the external modulation meter. SWR Meter Set radio to CH 1 BAND G AM TX mode. C

10、onnect 100 Load to ANT Set S/RF/SWR/CAL Switch to SWR position VR1(SWR PCB) For a needle reading of 2 on the SWR scale. CW Set radio to CH 1 BAND G CW mode. CW Key on VR8 Audio Output 20020 mV 18 4.1.3 RECEIVER ALIGNMENT ITEM U.U.T. SETTING ADJUST POINT MEASUREMENT AM Sensitivity Set radio to CH 40

11、BAND F RX mode. Set RF GAIN Fully Clockwise. Set SQ Fully Counter Clockwise. Set VOL Control at 2 oclock. Set NB/ANL switch to OFF position. Set CLARIFIER Control to 12 oclock. Connect RF SG to antenna jack Frequency 26.955 MHz, 1uV. Mod 30%. L2,L3,L5,L6, L7,L8,L9,L10 Audio Output 2V S/N 10 dB. Set

12、radio to CH 40 L AM RX mode. RF SG setting 29.655 MHz. Set radio to CH 1 A AM RX mode. RF SG setting 24.265 MHz. L5,L6,L7 For Balance Between CH 1 A and CH 40 L. USB Sensitivity Set radio to CH40 BAND F USB RX mode. Set VOL Control Fully Clockwise. RF SG setting 26.956 MHz, 0.25uV. Mod off. L11,L12

13、Audio Output 2V S/N 10dB. LSB Sensitivity Set radio to CH40 BAND F LSB RX mode. Set VOL Control Fully Clockwise. RF SG setting 26.954 MHz, 0.25uV. Mod off. L11,L12 Audio Output 2V S/N 10dB. FM Sensitivity Set radio to CH40 BAND F FM RX mode. Set VOL Control Fully Clockwise. RF SG setting 26.955 MHz,

14、 1mV. Mod 3K. RF SG setting 26.955 MHz, 0.5uV. Mod 3K L4 Audio Output MAX 5V S/N 10dB. NB Adjust Set radio to CH 39 F AM RX mode RF SG setting 26.955 MHz, 1000uV. Mod off. Set NB/OFF switch to ON position. Connect Multi-meter to TP1 (D2 cathode). L1 DC Voltage to max. ( 2.0V ) AM Squelch Set radio t

15、o CH 40 BAND F AM RX mode. Set SQ Control Fully Clockwise. RF SG setting 26.955 MHz, 1mV. Mod 30%. VR4 Adjust very slowly until squelch just closes. SSB Squelch Set radio to CH 40 BAND F USB RX mode. Set SQ Control Fully Clockwise. RF SG setting 26.966 MHz, 1 mV. Mod off. VR3 Adjust very slowly unti

16、l squelch just closes 19 ITEM U.U.T. SETTING ADJUST POINT MEASUREMENT AM S-Meter Set radio to CH 40 BAND F AM RX mode. RF SG setting 26.955 MHz, 100uV. Mod 30%. VR1 For a reading of “9” on the “S” scale. SSB S-Meter Set radio to CH 19 USB RX mode. RF SG setting 26.966 MHz, 100uV. Mod off. VR2 For a

17、reading of “9” on the “S” scale - 20 - Figure 4.1.2 Transmitter test setup Figure 4.1.3 Receiver test setup - 21 - SS158EDX（B） MAIN PCB ADJUSTMENT LOCATION - 22 - CHAPTER 5 MAINTENANCE 5.0 PRECAUTIONS The inherent quality of the solid-state components used in this transceiver will provide many years

18、 of continuous use. Taking the following precautions will prevent damage to the transceiver. (i) Never key the transmitter unless an antenna or suitable dummy load is connected to the antenna receptacle. (ii) Ensure that the input voltage does not exceed 16 VDC or fall below 11. (iii) Transmitting o

19、ver long periods can cause heat built-up and cause transmitter damage. 5.1 PERIODIC INSPECTION This unit is aligned at the factory to deliver maximum performance. However, continued performance cannot be expected without periodic inspection and maintenance. Important points to be checked regularly a

20、re as follows; Check Item Action Whip antenna (option) If cracked or broken, replace it. Coaxial cable If sheath is cracked or immersed in water, install new coaxial cable. Coaxial & power plug connections If loosened, reconnect. If corroded, clean contacts. Battery connection If corroded, clean pow

21、er terminals. Ground terminal If corroded, clean terminal. 5.2 FUSE REPLACEMENT To protect the equipment from serious damage, a fuse is provided on the power supply lines. The fuse protects against over voltage / reverse polarity or internal fault of the equipment. If the fuse has blown, first find

22、out the cause of the trouble before replacing it. A fuse rated for more than the transceiver requirement should not be used, since it may permanently damage the equipment. Damage due to over fusing is not covered by the warranty. - 23 - CHAPTER 6 DIAGRAMS & PARTS LIST 6.0 GENERAL Information on most

23、 electrical and mechanical parts is included in the parts list. The reference designators are in alphanumeric order. - 24 - SS158 EDX（B） DISPLAY PCB (EPT900022Z) (COPPER SIDE) ( COMPONENT SIDE ) - 25 - PART LIST: SS158 EDX（B） DISPLAY P.C.B ITEM REFERENCE NUMBER RANGER PART NUMBER DESCRIPTION 1 EPT90

24、022Z DISPLAY PCB 2 CHANNEL DISPLAY EX03N40521 LED DISPLAY 3 COUNTER DISPLAY EX03N40516 BLUE LED DISPLAY 3 TX/RX LED EX01N40004 RED/GREEN LED 4 TALKBACK ,HI/LOW, S-RF/SWR, NB/ANL/OFF, ROGER BEEP, +10KHz EWPS33033X PUSH SW 5 CN1,CN2 EX07N48928 PCB CONNECTOR/S 12P 6 J10,+10K.S/F EX07N48223 PCB CONNECTO

25、R/S 2P 7 J2,J5,J6 EX07N48350 PCB CONNECTOR/S 3P 8 J13 EX07N48490 PCB CONNECTOR/S 4P 9 RX/G/TX EX07N48947 PCB CONNECTOR/S 3P - 26 - SS158 （B） EDX ROTARY SWITCH PCB (EPT900030Z) ( COMPONENT SIDE ) (COPPER SIDE) PART LIST: SS158 EDX（B） ROTARY SWITCH P.C.B ITEM REFERENCE NUMBER RANGER PART NUMBER DESCRI

26、PTION 1 EPT900030Z 2 R315(BLUE) RCP161024Z 1K OHM 1/16W P 3 R312,313,314,316-324(B LUE) RCP161524Z 1.5K OHM 1/16W P 3 J303,304,305,306 WX01070705 JUMPER WIRE 7x5x7 4 J308 WX01070708 JUMPER WIRE 7x8x7 5 J301,J302,D311,D312,D 313,D314,D315,D316,D 323,D324,D325,D326 WX01070710 JUMPER WIRE 7x10 x7 6 J30

27、7 EX07N48209 PCB CONNECTOR/S 10P 7 ROTARY SWITCH EWRT32000S GPS-0501 - 27 - SS158（B） EDX COUNTER PCB (EPT900043Z) ( COMPONENT SIDE ) - 28 - (COPPER SIDE) - 29 - PART LIST: SS158 EDX（B） COUNTER P.C.B ITEM REFERENCE NUMBER RANGER PART NUMBER DESCRIPTION 1 EPT900043Z COUNTER P.C.B 2 R2,16 RCY014704Z 47

28、 OHM 0.1W 3 R10 RCY011014Z 100 OHM 0.1W 3 R10,29,30,31,32,33,34,3 5,36,37,38,39,40,41 RCY012214Z 220 OHM 0.1W 4 R18,21-41 RCY013314Z 330 OHM 0.1W 5 R14,46 RCY011024Z 1K OHM 0.1W(0805) 6 R1 RCY012724Z 2.7K OHM 0.1W 7 R4,5 RCY014724Z 4.7K OHM 0.1W 8 R3,7,8,9,11,13,43,44,45 RCY011034Z 10K OHM 0.1W(0805

29、) 9 R15 RCY013934Z 39K OHM 0.1W 10 R20 RCY011044Z 100K OHM 0.1W 11 R19 RCY011054Z 1M OHM 0.1W 12 C7,8,9,11,12,14,15,20 CK1103AB6U 0.01UF 50WV M Z5U 13 C2,3,4,13,19,21,22,23,24 ,25,26,27 CK1104AB7R 0.1uF 50WV ZF 5V 14 C17 CK1150AB4A 15PF 50WV J CH 15 C1,5,10,16 CEM161077A 100UF 16WV H=5mm 16 IC1 YNJR

30、78L05Z NJM78L05-UA(SD) 17 IC2 YNPHHC161D 74HC161D 16PIN 18 IC3 YNRGFC04SP 48PINHT48R50A-48 (SMD) 19 X1 EYCAP04500 HC-49U 4.500MHz 20 D1,2 EDSS00355Y 1SS355 21 D3,4 ED1N04148Y 1N4148 22 Q4 TY2SA1162G 2SA1162GR-TE85L 23 Q1,2 TY2SC2712G 2SC2712GR-TE85L 24 Q3 TY2SC2714Z 2SC2714-TE85L 25 VC1 CV038200AY T

31、ZC03P200A110 20PF 26 L1 YCTLI1073F 100UH TF J (4532) 27 CN2 EX07N48223 2P PH=2MM 28 CN1 EX07N48224 7P PH=2MM 29 CN3,CN4 EX07N48927 12P - 30 - SS158（B） VR PCB (EPT690070A) ( COMPONENT SIDE ) (COPPER SIDE) PART LIST: SS158 EDX（B） VR P.C.B ITEM REFERENCE NUMBER RANGER PART NUMBER DESCRIPTION 1 VR PCB E

32、PT690070A 2 R1 RCP161024Z 1K OHM 1/16W P 3 J1,5 EX07N48223 2P PH=2MM 3 J7 EX07N48350 3P PH=2MM 4 J6 EX07W48824 3P PH=2MM 5 J3 EX07W48826 5P PH=2MM 6 J10 EX07N48331 6P PH=2MM 7 J8 EX07N48224 7P PH=2MM 8 J4,12 EX07W48827 6P PH=2MM 9 JP3,7,9 WX01070705 7x5x7 10 JP1 WX01070710 7x10 x7 11 VOL/SQ,ECHO/TIM

33、E RV50303522 50KB/50KA W/SW 12 FINE/COARSE RV20303523 20KB/1KB 13 MIC GAIN/RF GAIN RV10203524 1KB/1KA 14 BAND SW EWRT32094S 6N 15 AM/FM/CW/USB/LSB EWRT32083S 5N - 31 - SS158（B） ANT PCB (EPT360042Z) ( COMPONENT SIDE ) (COPPER SIDE) - 32 - PART LIST: SS158 EDX（B） ANT P.C.B ITEM REFERENCE NUMBER RANGER

34、 PART NUMBER DESCRIPTION 1 EPT360042Z ANT PCB 2 R9 RCY010004Z 0 OHM 0.1W 3 R1 RCY014714Z 470 OHM 0.1W 3 R3,4 RCY011014Z 100 OHM 0.1W 4 R2 RCY013314Z 330 OHM 0.1W 5 R5,11 RCY011024Z 1K OHM 0.1W(0805) 6 R10,12 RCY012224Z 2.2K OHM 0.1W(0805) 7 R7,C5 RCY011034Z 10K OHM 0.1W(0805) 8 C7 CK1059AB1A 0.5PF 5

35、0WV C CH 9 C6 CK1030AB1A 3PF 50WV C CH 10 C3,4 CK2104AB7R 0.1UF 25WV Z Y5V 11 C1,2 CK1102AB7L 0.001UF 50WV Z SL 12 Q1 TY2SC2712G 2SC2712GR-TE85L 13 D3 EDSS00355Y 1SS355 14 D1,2 EDHM0198SY HSM198S 15 D4 EDMA0028TY MA28T 16 L1 ECRFZ10204 BF2159576 17 VR1 RE10300009 10K OHM L 18 JP1 WX01070715 7x15x7 -

36、 33 - SS158（B） MIC PCB (EPT690050Z) PART LIST: SS158 EDX（B） MIC P.C.B ITEM REFERENCE NUMBER RANGER PART NUMBER DESCRIPTION 1 EPT6900050Z MIC PCB 2 C502,503,504,501 CC0501027L 0.001UF 50WV SL Z 3 C505,506 CC0501037L 0.01UF 50WV SL Z 3 Q501 TDTA0124ES DTA124ES 4 L501 ECCHK16001 5.6UH 5 L502 ECBAD18526

37、 3.5x6x1.2 6 MIC seat EX06N41020 SCS-16-4(R) 7 MIC-50I(J3) EX07N48903 3P L=140MM PH=2.5 ( COMPONENT SIDE ) ( COPPER SIDE ) - 34 - SS158（B）ECHO PCB (EPT0SSB50I) ( COMPONENT SIDE ) ( COPPER SIDE ) - 35 - PART LIST: SS158 EDX（B） ECHO P.C.B ITEM REFERENCE NUMBER RANGER PART NUMBER DESCRIPTION 1 EPT0SSB5

38、0I ECHO PCB 2 R3 RCM1610048 10 OHM 1/16W 3 R27 RCM1610145 100 OHM 1/16W 3 R17 RCM1610245 1K OHM 1/16 W 4 R7,16,26 RCM1622245 2.2K OHM 1/16W 5 R29,30 RCM1647245 4.7K OHM 1/16W 6 R22,23,24,32 RCM1610345 10K OHM 1/16W 7 R5,18,28 RCM1622345 22K OHM 1/16W 8 R1,2 RCM1622348 22K OHM 1/16W 9 R6,13,15 RCM163

39、3345 33K OHM 1/16W 10 R14 RCM1639345 39K OHM 1/16W 11 R4,20,33,34 RCM1647345 47K OHM 1/16W 12 R21 RCM1610445 100K OHM 1/16W 13 R31 RCM1610545 1M OHM 1/16W 14 C26 CC0503315A 330PF 50WV CH 15 C5,13 CC0505615L 560PF 50WV SL 16 C12 CC0501027L 0.001UF 50WV SL 17 C4,19,23,34 CC0501037L 0.01UF 50WV SL 18 C

40、2,3,20,28,29,30,32,33,36,37 ,38,39,40,42 CC0501047L 0.1UF 50WV SL 19 C11 CC0501537L 0.015UF 50WV SL 20 C35 CC0502237L 0.022UF 50WV SL 21 C14 CC0502227L 0.0022UF 50WV SL 22 C16,18 CC0504737L 0.047UF 50WV SL 23 C6,25,41 CE0501057Z 1UF 50WV 24 C22 CE0502257Z 2.2UF 50WV 25 C1,31 CE0504757Z 4.7UF 50WV 26

41、 C27 CE0164767Z 47UF 16WV 27 IC1 ENJR04558D NJM4558D 8PIN 28 IC2 ENES56033E ES56033E 16PIN 29 Q1,3 T2SC00945P 2SC945P 30 Q2,5,6 TDTC0124ES DTC124ES 31 Q4 F2SK00118Z 2SK118 32 D1,4,5 ED1N04148Z 1N4148 33 D3 EDZD05569Z 5.6V 0.5W 34 J6,7 EX07N41226 2P T 35 J1 EX07N41330 2P T (UL) 36 J4 EX07N41216 3P T

42、37 J2,J3 EX07N41227 3P T (UL) - 36 - ITEM REFERENCE NUMBER RANGER PART NUMBER DESCRIPTION 38 J5 EEX07N41266 6P T 39 JP1,3,4,6,7 WX01070705 7x5x7 40 JP2,5 WX01070708 7x8x7 - 37 - SS158（B）MAIN PCB (EPT690010D) ( COMPONENT SIDE ) - 38 - ( COPPER SIDE ) - 39 - PART LIST: SS158 EDX（B） MAIN P.C.B REFERENC

43、E NUMBER RANGER PART NO. DESCRIPTION EPT690010D MAIN PCB R258 RCP160004Z 0 OHM 1/16W P R246 RCM1647945 4.7OHM 1/16W R267 RCM1615045 15 OHM 1/16W R241,242 RCM1622045 22 OHM 1/16W R281 RCM1633045 33 OHM 1/16W R133,253 RCM1647045 47 OHM 1/16W R130,220 RCM1656045 56 OHM 1/16W R101 RCM1668045 68 OHM 1/16

44、W R3,5,8,30,33,76,95,26 0,174,204,259,263,JP2 RCM1610145 100 OHM 1/16W R32,100,245 RCM1615145 150 OHN 1/16W R23 RCM1618145 180 OHM 1/16W R140,163 RCM1622145 220 OHM 1/16W R31,99 RCM1627145 270 OHM 1/16W R6,10,24,248,254 RCM1633145 330 OHM 1/16W R141,188,250,268,280 ,293,299,298 RCM1647145 470 OHM 1/

45、16W R266 RCM1656145 560 OHM 1/16W R4,50,89,209 RCM1668145 680 OHM 1/16/W R74 RCM1682145 820 OHM 1/16W REFERENCE NUMBER RANGER PART NO. DESCRIPTION R36,67,98,115,116,27 0,271,118,123,136-138 ,143,144,154-156,160, 164,166,167,179,186,2 05,206,214,217,303,23 2,240,261,292,295,291 ,282 RCM1610245 1K OHM

46、 1/16 W M R88 RCM1612245 1.2K OHM 1/16W R54,79,80,87,97,132,20 7,247,255,273,233 RCM1615245 1.5K OHM 1/16W R9,25,28 RCM1627245 2.7K OHM 1/16W R18,22,60,66,110,128, 191,129,171,274 RCM1633245 3.3K OHM 1/16W R52,57 RCM1639245 3.9K OHM 1/16W R26,35,84,165,190,19 5,196,199,200,131 RCM1647245 4.7K OHM 1/16W R70,83,92,264,265 RCM1656245 5.6K OHM 1/16W R14,40,41,82,127,148 RCM1668245 6.8K OHM 1/16W R90 RCM1682245 8.2K OHM 1/16W R1,13,17,37,38,56,65,68 ,86,142,153,159,161,29 4,168,173,175,181,202, 210,216,227,229-230,27 2