Vertex_VX5R_serv.pdf

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1、2003 VERTEX STANDARD CO., LTD. E126990A Technical Supplement VX-5R 50/144/430 MHz Triple-Band Heavy Duty FM Transceiver Introduction This manual provides the technical information necessary for servicing the VX-5R Triple-Band Heavy Duty FM Transceiver. Servicing this equipment requires expertise in

2、handing surface-mount chip components. Attempts by non-qualified persons to service this equipment may result in permanent damage not covered by the war- ranty, and may be illegal in some countries. Two PCB layout diagrams provided for each double-sided board in this transceiver. Each side of the bo

3、ard is referred to by the type of the majority of components installed on that side (Side A or Side B). In most cases one side has only chip components, and the other has ei- ther a mixture of both chip and leaded components (trimmers, coils, electrolytic capacitors, ICs, etc.), or leaded components

4、 only. While we believe the information in this manual to be correct, VER- TEX STANDARD assumes no liability for damage that may occur as a result of typographical or other errors that may be present. Your coop- eration in pointing out any inconsistencies in the technical informa- tion would be appr

5、eciated. Contents Specification. 2 Exploded View realignment should not be done until after the faulty com- ponent has been replaced. The following procedures cover the adjustments that are not normally required once the transceiver has left the factory. However, if damage occurs and some parts sub-

6、 sequently are replaced, realignment may be required. We recommend that servicing be performed only by au- thorized VERTEX STANDARD service technicians who are experienced with the circuitry and fully equipped for repair and alignment. If a fault is suspected, contact the dealer from whom the transc

7、eiver was purchased for in- structions regarding repair. Authorized VERTEX STAN- DARD service technicians realign all circuits and make complete performance checks to ensure compliance with factory specifications after replacing any faulty compo- nents. Those who do undertake any of the following al

8、ign- ments are cautioned to proceed at their own risk. Prob- lems caused by unauthorized attempts at realignment are not covered by the warranty policy. Also, Yaesu reserves the right to change circuits and alignment procedures in the interest of improved performance, without notifying owners. Under

9、 no circumstances should any alignment be at- tempted unless the normal function and operation of the transceiver are clearly understood, the cause of the mal- function has been clearly pinpointed and any faulty com- ponents replaced, and realignment determined to be ab- solutely necessary. The foll

10、owing test equipment (and familiarity with its use) is necessary for complete realignment. Correction of problems caused by misalignment resulting from use of improper test equipment is not covered under the war- ranty policy. While most steps do not require all of the equipment listed, the interact

11、ions of some adjustments may require that more complex adjustments be performed afterwards. Do not attempt to perform only a single step unless it is clearly isolated electrically from all other steps. Have all test equipment ready before beginning and, follow all of the steps in a section in the or

12、der presented. Required Test Equipment H RF Signal Generator with calibrated output level at 500 MHz H Deviation Meter (linear detector) H In-line Wattmeter with 5% accuracy at 500 MHz H 50-ohm, 10-W RF Dummy Load H 8-ohm AF Dummy Load H Regulated DC Power Supply adjustable from 3 to 15 V DC, 2A H F

13、requency Counter: 0.2-ppm accuracy at 500 MHz H AF Signal Generator H AC Voltmeter H DC Voltmeter: high impedance H UHF Sampling Coupler H SINAD Meter Alignment Preparation H Injecting a signal of the required frequency and level; then H Pressing the MR button after a level setting or adjust- ment i

14、s made. This second pressing of the MR button stores the entry. To exit the alignment routine, press the HOME button. After performing the system alignment in its entirety, in- dividual settings can be returned to and adjusted should the need arise. In the section to follow, typical default values (

15、as set at the factory) are shown in brackets (e.g. 119), to serve as a general guideline. As each transceiver is individually op- timized at the factory, the precise settings for the trans- ceiver on your bench may be slightly different. 50 MHz Band Alignment Squelch Hysteresis Adjustment (HIS SQL)

16、0 H Press the MR button, then rotate the DIAL for minimum squelch hysteresis. Press the MR button, then rotate the DIAL to select the next setting. Squelch Preset Threshold (THLD SQL) 88 H Inject a 15.0 dB RF signal (1 kHz tone 3.5 kHz deviation), then presses the MR button twice. Rotate the DIAL to

17、 select the next setting. Squelch Preset Tight (TIGH SQL) 54 H Adjust the generator level to 4.0 dB, then presses the MR button twice. Rotate the DIAL to select the next set- ting. S-Meter S-1 Adjustment (S1 LEVEL) 12 H Adjust the generator level to 7.0 dB (1 kHz tone 3.5 kHz deviation), then presse

18、s the MR button twice. Rotate the DIAL to select the next setting. S-Meter Full-Scale Adjustment (S9 LEVEL) 106 H Adjust the generator level to +20 dB (1 kHz tone 3.5 kHz deviation), then presses the MR button twice. Rotate the DIAL to select the next setting. Wide-FM S-Meter S-1 Adjustment (S1 LEVE

19、L) 13 H Adjust the generator level to 0 dB (1 kHz tone 20 kHz deviation), then presses the MR button twice. Ro- tate the DIAL to select the next setting. Wide-FM S-Meter Full-Scale Adjustment (S9 LEVEL) 131 H Adjust the generator level to +20 dB (1 kHz tone 20 kHz deviation), then presses the MR but

20、ton twice. Ro- tate the DIAL to select the next setting. High TX Power Adjustment (HI POWER) 112 H Transmit, and adjust the output power level for 5.1-5.5 W by rotating the DIAL, then presses the MR button twice. Rotate the DIAL to select the next setting. L3 Tx Power Adjustment (L3 POWER) 74 H Tran

21、smit, and adjust the output power level for 2.3-2.7 W by rotating the DIAL, then presses the MR button twice. Rotate the DIAL to select the next setting. L2 Tx Power Adjustment (L2 POWER) 42 H Transmit and adjust the output power level for 0.8-1.2 W by rotating the DIAL, then presses the MR button t

22、wice. Rotate the DIAL to select the next setting. L1 Tx Power Adjustment (L1 POWER) 21 H Transmit, and adjust the output power level for 0.2-0.4 W by rotating the DIAL, then presses the MR button twice. This completes the 50 MHz band internal alignment rou- tine; press the BAND button to activate th

23、e 144 MHz band internal alignment routine. 14 Alignment 144 MHz Band Alignment Squelch Hysteresis Adjustment (HIS SQL) 0 H Press the MR button, then rotate the DIAL for minimum squelch hysteresis. Press the MR button, then rotate the DIAL to select the next setting. Squelch Preset Threshold (THLD SQ

24、L) 92 H Inject a 15.0 dB RF signal (1 kHz tone 3.5 kHz deviation), then presses the MR button twice. Rotate the DIAL to select the next setting. Squelch Preset Tight (TIGH SQL) 44 H Adjust the generator level to 4.0 dB, then presses the MR button twice. Rotate the DIAL to select the next set- ting.

25、S-Meter S-1 Adjustment (S1 LEVEL) 24 H Adjust the generator level to 7.0 dB (1 kHz tone 3.5 kHz deviation), then presses the MR button twice. Rotate the DIAL to select the next setting. S-Meter Full-Scale Adjustment (S9 LEVEL) 120 m Adjust the generator level to +20 dB (1 kHz tone 3.5 kHz deviation)

26、, then presses the MR button twice. Rotate the DIAL to select the next setting. Wide-FM S-Meter S-1 Adjustment (S1 LEVEL) 51 H Adjust the generator level to 0 dB (1 kHz tone 20 kHz deviation), then presses the MR button twice. Ro- tate the DIAL to select the next setting. Wide-FM S-Meter Full-Scale

27、Adjustment (S9 LEVEL) 170 H Adjust the generator level to +20 dB (1 kHz tone 20 kHz deviation), then presses the MR button twice. Ro- tate the DIAL to select the next setting. High TX Power Adjustment (HI POWER) 118 H Transmit, and adjust the output power level for 5.1-5.5 W by rotating the DIAL, th

28、en presses the MR button twice. Rotate the DIAL to select the next setting. L3 Tx Power Adjustment (L3 POWER) 76 H Transmit, and adjust the output power level for 2.3-2.7 W by rotating the DIAL, then presses the MR button twice. Rotate the DIAL to select the next setting. L2 Tx Power Adjustment (L2

29、POWER) 44 H Transmit, and adjust the output power level for 0.8-1.2 W by rotating the DIAL, then presses the MR button twice. Rotate the DIAL to select the next setting. L1 Tx Power Adjustment (L1 POWER) 21 H Transmit, and adjust the output power level for 0.2-0.4 W by rotating the DIAL, then presse

30、s the MR button twice. This completes the 144 MHz band internal alignment routine; press the BAND button to activate the 430 MHz band internal alignment routine. UHF band Alignment Squelch Hysteresis Adjustment (HIS SQL) 0 H Press the MR button, then rotate the DIAL for minimum squelch hysteresis. P

31、ress the MR button, then rotate the DIAL to select the next setting. Squelch Preset Threshold (THLD SQL) 86 H Inject a 15.0 dB RF signal (1 kHz tone 3.5 kHz deviation), then presses the MR button twice. Rotate the DIAL to select the next setting. Squelch Preset Tight (TIGH SQL) 55 H Adjust the gener

32、ator level to 4.0 dB, then presses the MR button twice. Rotate the DIAL to select the next set- ting. S-Meter S-1 Adjustment (S1 LEVEL) 7 H Adjust the generator level to 7.0 dB (1 kHz tone 3.5 kHz deviation), then presses the MR button twice. Rotate the DIAL to select the next setting. S-Meter Full-

33、Scale Adjustment (S9 LEVEL) 96 H Adjust the generator level to +20 dB (1 kHz tone 3.5 kHz deviation), then presses the MR button twice. Rotate the DIAL to select the next setting. Wide-FM S-Meter S-1 Adjustment (S1 LEVEL) 13 H Adjust the generator level to 0 dB (1 kHz tone 20 kHz deviation), then pr

34、esses the MR button twice. Ro- tate the DIAL to select the next setting. Wide-FM S-Meter Full-Scale Adjustment (S9 LEVEL) 134 H Adjust the generator level to +20 dB (1 kHz tone 20 kHz deviation), then presses the MR button twice. Ro- tate the DIAL to select the next setting. High TX Power Adjustment

35、 (HI POWER) 172 H Transmit, and adjust the output power level for 4.6-5.0 W by rotating the DIAL, then presses the MR button twice. Rotate the DIAL to select the next setting. 15 Alignment L3 Tx Power Adjustment (L3 POWER) 119 H Transmit, and adjust the output power level for 2.3-2.7 W by rotating t

36、he DIAL, then presses the MR button twice. Rotate the DIAL to select the next setting. L2 Tx Power Adjustment (L2 POWER) 69 H Transmit, and adjust the output power level for 0.8-1.2 W by rotating the DIAL, then presses the MR button twice. Rotate the DIAL to select the next setting. L1 Tx Power Adju

37、stment (L1 POWER) 35 H Transmit, and adjust the output power level for 0.2-0.4 W by rotating the DIAL, then presses the MR button twice. This completes the internal alignment routine for all bands. To save all settings and exit, press the HOME button. 16 Alignment Note: 17 CNTL Unit Circuit Diagram

38、0V (0V) : RX () : TX : AM RX : FM-W RX 0.7V(0V) 0V (0V) 3.0V(0V) 3.0V(0V) 2.4V(0V) 0.3V(0V) 7.3V(0V) 0.5V(0V) 6.8V(0V) 0V(0V) 0.5V (0V) 7.1V(0V) 3.0V(0V) 0.7V(0V) 0V(0V) 3.0V(0V) 1.8V(1.8V) 2.4V (2.4V) 0.3V (0V) 3.0V (0V) 1.3V(0V) 0.5V(0V) 1.2V(0V) 3.0V(0V) 1.2V (0V) 0V(0V) 2.5V (0V) 1.2V (0V) 0V(3.

39、0V) 2.4V (1.2V) 3.0V (3.0V) 1.2V (1.2V) 1.2V(1.2V)1.2V(1.2V) 1.2V(1.2V) 3.0V(3.0V) 2.0V(2.0V) 3.0V(0V) 0V(0V) 7.3V(0V) 7.3V(0V) 3.0V(0V) 3.0V(0V) 1.3V(0V) 3.0V (0V) 6.5V(0V) 3.0V(3.0V) 0V(0V) 3.0V(3.0V) 0V(0V) 0V(0V) 3.0V(3.0V) 0V(0V) 0V(0V) 0V(0V) 0V(0V) 0V(0V) 4.3V(4.3V) 6.4V(6.4V)9.0V(9.0V) 6.0V(

40、6.0V) 4.6V (4.6V) 3.0V(3.0V) 1.6V(1.6V) 3.0V(3.0V) 1.7V(1.7V) 1.5V(1.5V) 3.0V(3.0V) 1.0V(1.0V) 2.0V(2.0V) 6.1V(6.1V) 5.1V(5.1V) 4.0V(4.0V) 3.0V(1.2V) 0.2V(0V) 1.0V(0V) 0V(3.0V) 0V(0V)2.6V 0V(0V)2.6V 3.0V(3.0V) 2.9V(2.9V) 3.0V(3.0V) 3.0V(3.0V) 3.0V(3.0V) 3.0V(3.0V) 3.0V(3.0V) 0V(0V) 0V(0V) 0V(0V) 1.7

41、V(0V) 0V(1.8V) 3.0V(3.0V) 0.1V(0.1V) 0V(3.0V) 1.5V(2.2V) 0V(0V) 0V(0V) 0V(0V) 0V(0V) 0V(0V) 3.0V(0V) 3.0V(3.0V) 6.5V(6.5) 7.3V(6.7V) 7.5V(7.1V) 0V(0V) BUSY LED ON: 3.0V 0V(0V) 1.2V(1.2V) Downloaded by? RadioAmateur.EU 18 CNTL Unit Note: 19 CNTL Unit Side A Parts Layout 2SD1801S (Q1002) ACBD 1 2 3 DT

42、C124TE (05) (Q1008) Downloaded by? RadioAmateur.EU 20 CNTL Unit Parts Layout Side B acbd 1 2 3 BA10358FV (Q1015) HD6473877UX (Q1003) NJM3403AV (Q1014) M24C64-WMN (Q1009) RH5RH651A (Q1016) S-80730SN (DT) (Q1011, 1017) S-81230SG (QB) (Q1013) DTA144EE (16) (Q1001) DTC143ZE (E23) (Q1005) DTC144EE (26) (

43、Q1007) UMD2N (D2) (Q1010) UMW1 (W1) (Q1018) 2SC4617 (BR) (Q1006) 2SC5374 (NA) (Q1004) CPH6102 (AB) (Q1019) DA221 (K) (D1005, 1009, 1010) HN2D01FU (A1) (D1012) UMP11N (P11) (D1014, 1015) BA030LBSG (Q1012) 21 Circuit DiagramCNTL Unit (Lot 2 ) 22 CNTL Unit (Lot 2 ) Note: 23 Parts Layout 2SD1801S (Q1002

44、) DTC124TE (05) (Q1008) CNTL Unit (Lot 2 ) ACBD Side A 1 2 3 24 BA030LBSG (Q1012) CNTL Unit (Lot 2 ) Parts Layout HD6473877UX (Lot. 1) HD6433876UB17X (Lot. 2, USA) HD6433876UB18X (Lot. 2, EXP) HD6433876UB18X (Lot. 4, GER) HD6433876UB25X (Lot. 6, USA) HD6433876UB23X (Lot. 12, EXP, GER) (Q1003) NJM340

45、3AV (Q1014) M24C64-WMN (Lot. 1) AT24C64N (Lot. 18) (Q1009) DA221 (K) (D1005, 1009, 1010) 2SC4617 (BR) (Q1006) 2SC5374 (NA) (Q1004) UMP11N (P11) (D1014, 1015) HN2D01FU (A1) (D1012) UMW1 (W1) (Q1018, 1021) DTC144EE (26) (Q1007) DTC143ZE (E23) (Q1005) DTA144EE (16) (Q1001) CPH6102 (AB) (Q1019) UMD2N (D

46、2) (Q1010) RH5RH651A (Q1016) BA10358FV (Q1015) S-80730SN (DT) (Q1011, 1017) S-81230SG (QB) (Q1013) TC75S51F (SC) (Q1020) acbd 1 Side B 2 3 25 CNTL Unit (Lot 24 ) Circuit Diagram 26 CNTL Unit (Lot 24 ) Note: 27 CNTL Unit (Lot 24 ) 2SD1801S (Q1002) DTC124TE (05) (Q1008) Parts Layout ACBD Side A 1 2 3

47、28 CNTL Unit (Lot 24 ) Parts Layout DA221 (K) (D1005, 1009, 1010) 2SC4617 (BR) (Q1006) 2SC5374 (NA) (Q1004) UMP11N (P11) (D1014, 1015) HN2D01FU (A1) (D1012) UMW1 (W1) (Q1018, 1021) DTC144EE (26) (Q1007) DTC143ZE (E23) (Q1005) DTA144EE (16) (Q1001) CPH6102 (AB) (Q1019) UMD2N (D2) (Q1010) RH5RH651A (Q

48、1016) BA10358FV (Q1015) S-80730SN (DT) (Q1011, 1017) S-81230SG (QB) (Lot. 1) S-812C30AMC (Lot. 93) (Q1013) TC75S51F (SC) (Q1020) BA030LBSG (Lot. 1) TK11130SCL (Lot. 24) (Q1012) acbd 1 Side B 2 3 NJM3403AV (Q1014) M24C64-WMN (Lot. 1) AT24C64N (Lot. 18) (Q1009) HD6473877UX (Lot. 1) HD6433876UB17X (Lot

49、. 2, USA) HD6433876UB18X (Lot. 2, EXP) HD6433876UB18X (Lot. 4, GER) HD6433876UB25X (Lot. 6, USA) HD6433876UB23X (Lot. 12, EXP, GER) HD6473877UX (R0453) (Lot. 63, KOR) (Q1003) 29 CNTL Unit * CNTL UNIT * PCB with Components(USA)CB0520002 VERSION A2 PCB with Components(EXPORT)CB0520003 VERSION A1 PCB with Components(EXPORT)CB0520004 VERSION A2 PCB with Components(EXPORT)CB0520005 VERSION A3 PCB with Components(