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1、User Guide M PAT4DV/3 other address details can be omitted. Adding, editing or deleting of Clients and Locations can be performed either directly after Login, or from the Main screen. 1 From the Main screen, press the MENU key. 2 Press the CLIENT key. The current client name is briefly displayed. 3
2、Press the SELECT key. If the ACCEPT key is pressed, the current client is retained and the display briefly shows the current location before moving onto step 6 below. 4 Press the NEXT key to scroll through the name list until the required clients name is displayed. 5 Press the OK key. The Location s
3、creen is displayed. 6 Press the SELECT key. If the ACCEPT key is pressed, the current location is retained and the display changes back to the Main screen. 7 Press the NEXT key to scroll through the list and display the required location. Note: - If no location exists for the selected client, the pr
4、ogram will divert to the Add location screen. 8 Press the OK key. The Main screen is displayed. Selecting an existing Client and Location 15 TESTS QUICK CHECK COMMS MENU ASSET SETTINGS CLIENT Client SELECT LOGOUT ACCEPT NEXT Client MORE A.N.OTHER CLIENT Location SELECT LOGOUT ACCEPT NEXT Location MO
5、RE DOVER SITE 1 From the Main screen, press the MENU key. 2 From the Menu screen, press the CLIENT key. The current client name is briefly displayed. 3 Press the SELECT key. 4 If editing is required, display the required client by repeatedly pressing the NEXT key, then press the MORE key. To add a c
6、lient, just press the MORE key. 5 Press the ADD or EDIT key as required. 6 Type in or edit the client name, press the OK key when the Client name is complete. 7 Type in or edit the client address details, press the OK key to step onto the next address line. 8 When the final address line is complete,
7、 press the OK key, the display will briefly show the current client name. 9 Press ACCEPT to go on to choose a location, SELECT to choose another client or LOGOUT to select another user. Adding or editing a Client 16 Client SELECT LOGOUTACCEPT Enter Address Line 3 Enter Address Line 2 Enter Address L
8、ine 1 Edit Client A.N.OTHER CLIENT ERASE Client E EDITADD NEXT Client MORE A.N.OTHER CLIENT Client SELECT LOGOUTACCEPT ASSET SETTINGSCLIENT TEST QUICK-CHECK COMMSMENU Add Client 1 Select a client (see preceding instructions on how to do this) Press the SELECT key. 2 If editing is required, display t
9、he required location by repeatedly pressing the NEXT key, then press the MORE key. To add a location, just press the MORE key. 3 Press the ADD or EDIT key as required. 4 Type in or edit the location name, press the OK key when the location name is complete. 5 Type in or edit the location address det
10、ails, press the OK key to step onto the next address line. 6 When the final address line is complete, press the OK key, the display will briefly show the current location name. 7 Press ACCEPT to return to the Main screen, SELECT to choose another location or LOGOUT to select another user. Adding or
11、editing a Location 17 Location SELECT LOGOUTACCEPT NEXT Location MORE DOVER SITE ERASE Location EDITADD Edit Location DOVER SITE Enter Address Line 1 Enter Address Line 2 Enter Address Line 3 Location SELECT LOGOUTACCEPT Add Location 1 From the Main screen, press the MENU key. 2 From the Menu screen
12、, press the CLIENT key. The current Client name is briefly displayed. 3 Press the SELECT key. 4 To erase a client, press the MORE key. To erase a location, press the OK key to choose the location. 5 To erase a client, follow the right hand column. To erase a location, follow the left hand column. 6
13、After erasing a client, a new current client must be selected. After erasing a location, a new current location must be selected. Erasing a Client or Location 18 NEXT Location MORE FOLKESTONE SITE Edit Location DOVER SITE ERASE Location EDITADD NEXT Location MORE DOVER SITE Location SELECT LOGOUTACC
14、EPT NEXT Client MORE A.N.OTHER CLIENT Client SELECT LOGOUTACCEPT ASSET SETTINGSCLIENT TEST QUICK-CHECK COMMSMENU ERASE Client E EDITADD Erase Client A.N.OTHER CLIENT Client SELECT LOGOUT Asset Test Groups 19 Appliances are referred to as “Assets”. For each asset a complete record is stored under the
15、 appropriate Client. Each asset record holds full details of the equipment, i.e. ID; Description; Serial number; Fuse rating; Test Group, VA Rating, Test frequency, Room, and Test results. ASSET ID (Unique Reference) ASSET RECORD (e.g. Drill) GROUP DETAILSASSET DETAILSTEST RESULTS (e.g. DRL2(e.g. De
16、scriptionFOR ASSET Drill Class 2Fuse Rating + TEST SETUPVA Rating + TEST LIMITSTest Frequency Serial number Group Room ATest Group is a set of pre-defined tests with associated pass / fail limits that are suitable for a specified type of asset (appliance). Up to 50 Test Groups may be configured, eac
17、h of which is identified by a User designated 3-character code. Every asset record contains a Group PAT4 should use when the appliance is tested. Each Group contains the following information: - Group Code:e.g. DRL Group name:e.g. Drills Voltage:230V or 110V Insulation Class:Class 1 = Earthed Class
18、2 = Double insulated. Tests to be applied: e.g.Bond test Insulation test Operation test etc. When setting up a Group, any of the PAT4 tests may be specified by placing a next to the selected tests. Note: The Earth leakage/touch current test is part of the Operation test enable the Operation test to
19、include an Earth leakage/touch current test. Asset Test Groups 20 For each selected test, PAT4 allows one of twelve pass band options to be selected. Earth Bond: Pass 50m, 100m, 200m, 300m, 400m, 500m, 600m, 750m, 800m, 1.0, 1.5, 2.0 Continuity: Pass 0.25M, 0.3M, 0.5M,1M, 2M, 4M, 5M, 7M, 8M, 10M, 20
20、M, 50M Operation: Pass 50VA, 100VA, 200VA, 350VA, 500VA, 700VA, 1000VA, 1200VA, 1500VA, 2000VA, 2500VA, 3000VA Earth Leakage: Pass 0.25mA, 0.5mA, 0.75mA, 1mA, 1.5mA, 2mA, 3.5mA, 5mA, 7mA, 7.5mA, 10mA, 15mA. Extension lead: Checks for correct polarity, open circuit and short circuit faults. Earth Bon
21、d Test. Insulation test. (PAT4DVF) Flash: Pass 0.2mA, 0.3mA, 0.4mA, 0.5mA, 0.6mA, 0.75mA, 1mA, 1.2mA, 1.5mA, 2mA, 2.5mA, 3mA Note 1: Once a Group is defined, every appliance using that group will have the same tests and limits applied Note 2: For convenience, all Groups test for 110V assets which do
22、 not include an Operation test can be carried out using a 230V mains connection, and all Group tests for 230V assets which do not include an Operation test may be carried out using a 110V mains connection. An attempt to test an asset with an alternative voltage, when the test Group includes an Opera
23、tion test, will be inhibited, and the message “Test needs xxxV please change supply” will be displayed. Example:- Test Group for kettles as follows: Group Code: KET Group Description: Kettles Voltage: 230V Insulation Class: Class 1 Earth Bond Test Pass 2 Operation: Pass 2500 VA Earth Leakage/Touch c
24、urrent: Pass 0.5M Save group to memory NOYES Add as a new group? NOYES 22 Assets Up to 1000 assets may be stored at any one time in the PAT4, each with their current and previous (Historic) test results. Appropriate asset details may be entered before or during testing. Once the asset record has bee
25、n set and stored, it never needs to be re-entered. The next time the asset is tested, only the asset ID number needs be entered or scanned, and the PAT4 will recall the complete record with the correct Group code and all the asset details. Testing follows automatically. This approach ensures that on
26、ce set up, there is no chance of the wrong tests being applied to the asset, as is possible with instruments that require a test code to be specified each time that an asset is tested. The Asset database contains the following details for each asset: Asset ID a unique code number (within a particula
27、r client), upto 10 characters long. For speed this may be scanned in rather than typed. Group ID a code (upto three characters) which identifies which test group should be used when testing the asset. Once again this code may be scanned in, if the tester has a prepared sheet with all the Group ID pr
28、inted as barcodes. Serial number to identify the asset precisely the serial number should be recorded this may be scanned in too (since many assets now have barcoded serial numbers on them). A maximum length of 15 characters is permitted. Asset description a description of the asset, e.g. Manufactur
29、er tears; cracks. Supply socket. Mains Plug. Environment e.g. operational hazards nearby. Mains Lead. Suitability i.e. used for correct purpose. On/Off Switch. Everything Else. 1 The test screen prompts the user to select either PASS or FAIL, if PASS is selected the test will progress onto the next
30、selected test in the group. 2 If FAIL is selected, then the screens will prompt to specify the nature of all the faults noted. 3 Press YES or NO to specify the Visual inspection failures. 4 Check for any hazards in the vicinity, e.g. asset is exposed to water. 5 Check asset is suitable for the task
31、it is being used for. 6. Any other hazards present. Note: - If an asset fails the visual inspection, no further tests will be performed and a repair code may be entered (see Repair Codes). Description of Tests 36 Visual Inspection FAILPASS TESTSQUICK-CHECK COMMSMENU TESTSQUICK-CHECK COMMSMENU TESTSQ
32、UICK-CHECK COMMSMENU TESTSQUICK-CHECK COMMSMENU Everything else OK? NOYES Suitability OK? NOYES Environment OK? NOYES Supply socket OK? NOYES On/Off switch OK? NOYES Mains lead OK? NOYES Mains plug OK? NOYES Case OK? NOYES Description of Tests 37 Earth Bond Test In order to adequately test the integ
33、rity of the appliance earth conductor, high current (10A or 25A a.c.) is passed between the Earth Bond terminal and the appliance test socket earth pin. The current may be set to 10A or 25A (calibrated at 0.1). The PAT4 can store upto three separate earth bond test results for each asset test. The P
34、AT4 contains thermal overload protection, which may operate in extreme cases of repeated earth bond testing. The message “Bond test is too hot” will be displayed and the test will be aborted. Testing may recommence after a 10 minute cooling period. If this occurs frequently, refer to Settings and re
35、duce the Earth Bond test time. We recommend a duration of 5 seconds for this test. 1 Connect the bond lead to a suitable point on the asset under test. Press the OK key. 2 When the test finishes the final result is shown. If the result is OK, press PASS, then to store the result press LOG. If subseq
36、uent Bond tests are not required press the SKIP key when prompted to connect the Bond lead again. 3 If the Bond resistance is too high, press the FAIL key. If the asset has a long supply lead you can compensate the Bond reading to allow for this by pressing the COMP key. To fail the asset immediatel
37、y, press the LOG key. 4 Enter the lead length in metres. 5 Use the Up/Down keys to select the cross sectional area of the earth conductor. 6 The Bond Resistance is re-displayed taking into account the supply lead resistance. Press PASS or FAIL as appropriate. Earth Continuity Test This test provides
38、 a measurement of protective conductor resistance and is therefore applicable to Class 1 assets only. This test is usually applied to equipment which may be damaged by the high current Bond test (e.g. I.T. equipment). A low current (D.C.) is passed between the Continuity terminal and the appliance t
39、est socket Earth pin. The test current is limited to 200 mA with a maximum open circuit voltage of 4 V. To use this test the Continuity terminal and the black lead should be connected to the appliances exposed metalwork. On completion of the Continuity test, ensure that the black earth lead is disco
40、nnected from the appliance under test. The procedure for this test is very similar to the Bond test (some screen titles are changed). 10A Bond Lead Connected? YES Bond Resistance FAIL* 0.069 PASS Wire mm2 1.0 (10A) Lead length (m) 10 Fail or retest COMP RETESTLOG Bond Resistance FAIL* 0.284 PASS Pas
41、s or retest RETESTLOG 10A Bond Lead SKIP Connected?YES Description of Tests 38 Circuit Test. (Pre-Test) Prior to performing any of the main tests an initial check is performed to indicate an approximate value of appliance loop impedance. Abnormal results from this test displays a message indicating
42、the conditions that may affect the validity of the tests to be performed, or where possible damage to the PAT4 may result. When everything is in order, no message is given. The flowchart below shows the other possible displays. Open circuit - Check asset On/Off switch and /or fuse. Short circuit - C
43、heck asset before continuing. Note that some assets containing heating elements, filament lamps or very large motors may exhibit a very low resistance in their de-energised state, causing PAT4 to warn of a possible short circuit. In such cases, the warning can be ignored. Note:- If an operation test
44、 is carried out on a short circuit asset, PAT4 may be damaged. If in doubt DO NOT PROCEED. Press the FAIL key, suitably label, and remove the asset from service; investigate and rectify the fault, and re-test on completion. The asset is energised from a low potential / low energy a.c. supply. The op
45、en circuit voltage is typically 12 Volts (peak) with a short circuit current of 100 mA. Insulation Test A 500 Volt D.C. source is used to provide the Insulation test function. Class 1 appliances, are tested by applying 500V between Earth and the two- phase conductors joined together. Class 2 applian
46、ces should be tested using the Bond test lead as a return connection. The insulation test voltage is applied to the appliance phase conductors as for Class 1, but any current flow will return to Earth via the bond test lead which should be connected to the appliance insulation or to any exposed meta
47、l parts. The insulation test has been designed to supply 500 V at 1 mA. Operation Test For an Operation test ensure that the asset is in a safe condition to run and that no hazards are present. Operation tests allow the power consumed by the equipment to be checked against the manufacturers rating.
48、The measurement is displayed in Volt Amps (VA) often specified on assets as Watts. During the Operation test the appliance is powered directly from the incoming mains supply (230V or 110V). During the test the PAT4 also measures the mains voltage at the time of test. If this is found to vary from th
49、e nominal mains value (230 V or 110V) PAT4 will make a correction and display the consumed power as if the mains voltage had been exactly correct. This enables a more accurate comparison with the manufacturers figure. Pre-testing asset. . . . . Asset maybe O/C FAIL RETRYIGNORE Asset maybe S/C FAIL RETRYIGNORE Description of Tests 39 Earth Leakage (Touch Current) Test Note: the Earth Leakage (Touch Current) test is carried out concurrently with the Operation test. The earth leakage test determines whether any curren