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1、DELUXE 112 PLUS p/n 022-6702-000 (120V) SERVICE MANUAL CONTENTS: Notices Specifications Theory of operation Parts lists: PCB assembly Chassis assembly Footswitch assembly Cabinet assembly Miscellaneous Schematics/diagrams Fender Musical Instruments Corp. 7975 North Hayden Road Scottsdale, AZ 85258 R
2、adioFans.CN 收音机爱 好者资料库 DELUXE 112 PLUS (This is the model name for warranty claims) SERVICE MANUAL APRIL 1995 REV A IMPORTANT NOTICE: The information contained herein is CONFIDENTIAL and PROPRIETARY to Fender Musical Instruments Corp. It is disclosed solely for use by qualified technicians for purpo
3、ses of equipment maintenance and service. It is not to be disclosed to others without the expressed permission of Fender Musical Instruments Co. All specifications subject to change without notice. For warranty repair service, only Fender specified part numbers are to be used. It is recommended they
4、 also be used for post-warranty maintenance and repair. Parts marked with an asterisk (*) indicate the required use of that specific part. This is necessary for RELIABILITY and SAFETY requirements. DO NOT USE A SUBSTITUTE! A coded naming convention is used in the description of certain parts. The co
5、des and what they mean are as follows: CAPACITOR CODES HARDWARE CODES CAP AE=Aluminum ElectrolyticBLX=Black Oxide CAP CA=Ceramic AxialCR=Chrome Plated CAP CD=Ceramic DiskHWH=Hex Washer Head CAP MPF=Metalized Polyester FilmM=Machine Screw CAP MY=MylarNI=Nickel Plated CAP PFF=Polyester Film/FoilOHP=Ov
6、al Head Phillips PB=Particle Board RESISTOR CODESPHP=Pan Head Phillips PHPS=Pan Head Phillips Sems RES CC=Carbon CompSMA=Sheet Metal A Point RES CF=Carbon FilmSMB=Sheet Metal B Point RES FP=Flame ProofSS=Stainless Steel RES MF=Metal FilmTF=Thread Forming RES WW=Wire WoundZI=Zinc Plated RadioFans.CN
7、收音机爱 好者资料库 DELUXE 112 PLUS SPECIFICATIONS Product Release No.:PR 291 (This is not a model number) Part Number:120V Version :22-6702 100V :22-6772 230V:22-6762 Power Requirements:180-120VAC, 50-60 Hz, 360W max. 230-240VAC, 50 Hz, 360w max. Input impedance:Input 1: 850k Input 2: 66k Power output:94 wa
8、tts RMS into 4 at 5% THD Effects Loop:Preamp Output Impedance:1k Power Amp Input Impedance: 44k Power Amp Sensitivity: 1.0V for Clipping Dimensions:Height:16 1/2(41.9 cm) Width: 20 5/8(50.5 cm) Depth: 9(22.9 cm) Weight:33 lbs.(14.9 kg) Product specifications are subject to change without notice Radi
9、oFans.CN 收音机爱 好者资料库 DELUXE 112 PLUS THEORY OF OPERATION Input 1 is a high sensitivity input. Input 2 is a low sensitivity input. Inputs 1 and 2 contain series switches that connect to +16Vdc via a third series switch located within the Power Amp in jack (J5). From the input jacks, this series circui
10、t terminates at the gate of JFET Q7. Q7 is part of a muting /turn on delay circuit for the input of the power amp. Therefore the input signal to the power amp will remain muted until a plug is inserted into either Input 1,2 or the Power Amp in jack. The first stage (U2A) sets up the initial response
11、 of the amplifier. It provides a second order high pass filter with a 3dB down point at 60Hz, and a gain of about 3.8. The output of U2A splits to feed the clean and overdrive channel. For the clean channel, the signal feeds the Treble, Bass and Mid controls that provide boost and cut respectively.
12、The signal then flows to U7A. U7A is a buffer for the adjustable high pass filter made up by C59, C60, R108 and R109. The inverted signal at U5A is sensed through R109 and fed back to the junction of C59 and C60. As the Volume control is turned up, the feedback from R109 provides 6dB of attenuation
13、at 30Hz. This prevents the speaker from flapping at very low frequencies. U2B is an Auto-pad circuit. It provides excellent headroom and low noise. The signal split from U1A feeds the overdrive channel through a special tone shaping circuit located just prior to U2A. This circuit is a third order ba
14、ndpass filter with a peak boost at 2.2kHz. It provides the optimum frequency response for the following distortion circuit. U2A provides the variable gain adjustment that drives the distortion circuit. It also acts as a bandpass filter with 3dB down points at 90Hz and 4kHz. U2B is the distortion cir
15、cuit. LD1 and LD2 provide diode distortion. The Contour control adjusts the overall tone quality of the overdrive channel by emphasizing or notching the mid range frequencies. In the fully CCW position the response is fairly flat up to about 2kHz, where a gentle roll-off occurs. In the fully CW posi
16、tion, the circuit provides a 20db notch at about 1kHz. The signal then feeds the overdrive volume control and the treble and bass controls. The signal from the Clean and Drive channels sum at U5A via JFETs Q4 and Q5. The output from U5A feeds the reverb drive circuit (U6A) and summing amp U5B. U6B i
17、s the reverb sensing circuit. The output of U6B drives the Reverb volume control and then sums with the dry signal at U5B. The output of U5B drives the preamp out jack, is normalled through the power amp in jack, and feeds the power amp input. CHANNEL SWITCHING The AC voltage from the power transfor
18、mer secondary is tapped off through resistor R82, and presented to the footswitch jack (Approx 20 V RMS). By rectifying the positive or negative side of the waveform, we create a DC control voltage that is sensed by comparators U4A and U4B. Diodes CR20 and CR21 set up the reference voltages for the
19、comparators. Therefore the control voltage must toggle between +15Vdc and 15Vdc. The comparator output controls the JFETs and the indicator LEDs. Without the footswitch connected to the footswitch jack, CR15 rectifies the negative half of the waveform. U4B senses the DC control voltage, and provides
20、 15Vdc to the gate of Q6, allowing the reverb output to function. POWER AMP U1 is a high voltage op-amp that provides voltage gain for the power amplifier. CR3 and CR4 act as differential protection diodes that prevent the positive and negative inputs of U1 from becoming more than 0.6 volts apart. B
21、ootstrap Capacitors C37 and C38 sense the output through R69. This provides more voltage swing for the opamp with respect to ground. Diodes CR5-CR8 (BYV26D) make up the Fixed Bias circuit for the output transistors. The Bias Diodes mount through a hole in the transistor heatsink. This ensures the Di
22、odes will properly track the temperature of the output transistors. These Diodes were selected because they exhibit a 2mV decrease in Knee Voltage for every 1 degree (Celsius) increase in temperature. Pin 6 of U1 is at 0 Vdc. Therefore the Bias Diodes provide 2 voltage drops (+/- 1.2volts) to the Ba
23、se of Darlington Transistors Q1,Q2, Q10 and Q11. DELUXE 112 PLUS THEORY OF OPERATION (CONT) Diodes CR9-CR12 make up a voltage clamp protection circuit. Q8 and Q9 make up a current limiting protection circuit. If the output is shorted, the voltage at the emitters of Q10 and Q11 will increase. This vo
24、ltage is sensed through R100 and R107 and presented to the bases of Q10 and Q11. When Q10 and Q11 turn on, the drive current and bias to the output transistors is removed, which shuts down the output section of the amplifier. The output signal feeds through the Headphone jack circuit, before driving
25、 the speaker. With headphones connected to the headphone jack the speakers are muted. PARTS LIST PRINTED CIRCUIT BOARD ASSEMBLY QTY PART # DESCRIPTION REFERENCE DESIGNATION 1048873001PCB ASSY DELUXE 112 PLUS(STUFFED) 1031910BREAKER THERMAL 15A 155/195DEGTS1 1048451BUTTON PUSH OFF WHITES1 1028577CABL
26、E REVERB 30”P1-4 2031756CAP AE 4700uF 50vC47,48 1028458CAP AE RDL 1uF 50V 20%C53 4028459CAP AE RDL 2.2uF 50v 20%C11,33,34,36 1028460CAP AE RDL 4.7uF 50V 20%C35 6028465CAP AE RDL 22uF 50V 20%C6,12,25,27,39,40 4028471CAP AE RDL 47uF 50V 20%C37,38,49,50 2025787CAP AE RDL MINI 100uF 16V NPC57,58 1039255
27、CAP CA 10PF 100VC10 1038698CAP CA 47PF 100VC29 1038873CAP CA 22PF 100VC26 1038699CAP CA 100PF 100VC23 1038701CAP CA 470PF 50VC14 1038874CA CA 560PF 50VC17 2039263CAP CA 100PF 100VC3,32 2039268CAP CA 4700PF 100VC1,2 4027278CAP MPF .1uF 63V 10%C41,42,59,60 2027281CAP MPF .22uF 63VC5,30 5027286CAP MPF
28、.47uF 63VC4,15,16,43,44 1033579CAP PFF RDL .0015uF 100V 10%C21 2033580CAP PFF RDL .0022uF 100V 10%C13,28 1033581CAP PFF RDL .0033uF 100V 10%C20 1036234CAP PFF RDL .015uF 100V 10%C31 1033590CAP PFF RDL .022uF 100V 10%C19 6033591CAP PFF RDL .033uF 100V 10%C7,8,9,24,45,46 5033592CAP PFF RDL .047uF 100V
29、 10%C18,22,51,52,56 2033596CAP PFF RDL .068uF 100V 10%C54,55 1024853CAP PFF RDL .1uF 250V 10%C61 2027947CONTROL SNAPIN 100K 30C TAPERR26,35 (GAIN, TREBLE-DRIVE CH) 1027949CONTROL SNAPIN 250K 30C TAPERR38 (BASS-DRIVE CHANNEL) 1027397CONTROL SNAPIN 2K 15A TAPER R14 (MID) 2027940CONTROL SNAPIN 50K 15A
30、TAPERR12,13 (CLEAN CH TREBLE, BASS) 1027943CONTROL SNAPIN 50K 30C TAPERR24 (CLEAN CHANNEL VOLUME) 3027941CONTROL SNAPIN 50K B TAPER R33,34,56 (CONTOUR REVERB DRIVE CHANNEL VOL.) 2064089DIODE 1N4003CR13,14 26006260DIODE 1N4448 SIGNALCR1-4,9,11,15-21,28-36,39-42 4029045DIODE 6A 400V 6A4 LEAD FORMEDCRC
31、22,23,24,25 4028776DIODE BIAS BYV26D LEAD FORMEDCR5,6,7,8 2027327DIODE ZEN 1N5234B 6.2V 5%CR10,12 2028119DIODE ZEN 1N5353B 16V 5W 5%CR26,27 12025802FSTN TAB MALE .250X.032 PCB MTCR1-5,7-11,13,14 2026000FSTN TAB MALE PCB MT .187X.032CP6,12 2025996FUSE CLIP PCB .250&5MM FUSEXF1 1039982FUSE QA 1-1/4X1/
32、4 250V 4AF1 (100/120V ONLY) DELUXE 112 PLUS PRINTED CIRCUIT BOARD ASSEMBLY (CONT) QTY PART # DESCRIPTION REFERENCE DESIGNATION 1020794FUSE QA 20mmX5mm 250V 2 AMPF1 (230/240V ONLY) 1031725HEATSINK PLATE(TRANSISTOR MOUNT) 5016795IC DUAL OP AMP TL072U2,3,5,6,7 1031611IC DUAL OP AMP PC4560U4 1028047IC O
33、P AMP MC1436/SG1436YU1 4040903INSULATOR MICA TO-218Q1,2,10,11 2037036JACK PHONE PCB MONO CA PREMIUMJ3,4 (FOOTSWITCH PREAMP OUT) 4031570JACK PHONE PCB STEREO PREMIUMJ1,2,5,6 (INPUTS, POWER AMP IN HEADPHONE) 5026043JUMPER WIRE 18GA .8X.175JP1-5 60020888JUMPER WIRE 22GAW1-60 1028098LED 5X5MM GREEN SLB-
34、55MG3LD4 1028039LED RED 5X5MM SLB-55VR3LD3 29902202281LED RED LUMEX CS02LD1,2 1048872PCB FAB DELUXE 112 PLUS(RAW BOARD) 3024947RES CF 1/4W 5% 47 R4,5,45 2024957RES CF 1/4W 5% 270 R101,106 1029604RES CF 1/4W 5% 300 R84 7024965RES CF 1/4W 5% 1KR17,30,48,52,99,100,107 3024971RES CF 1/4W 5% 2.2KR23,71,7
35、2 3024973RES CF 1/4W 5% 3.3KR25,27,54 2024975RES CF 1/4W 5% 3.9KR61,77 1024977RES CF 1/4W 5% 4.7KR44 1028034RES CF 1/4W 5% 5.1KR8 1024979RES CF 1/4W 5% 6.8KR9 1024942RES CF 1/4W 5% 7.5KR22 1024980RES CF 1/4W 5% 8.2KR20 5024981RES CF 1/4W 5% 10KR53,86,87,93,94 2024985RES CF 1/4W 5% 15KR10,40 2029006R
36、ES CF 1/4W 5% 20KR102,104 5024987RES CF 1/4W 5% 22KR11,15,18,19,37 3024988RES CF 1/4W 5% 27KR60,62,66 2024989RES CF 1/4W 5% 33KR2,3 5024993RES CF 1/4W 5% 47KR31,32,36,39,59 1026507RES CF 1/4W 5% 62K R78 2029613RES CF 1/4W 5% 91KR41,50 2024997RES CF 1/4W 5% 100KR47,58 1025058RES CF 1/4W 5% 180KR16 60
37、25059RES CF 1/4W 5% 220KR21,29,42,43,108,109 3025065RES CF 1/4W 5% 470KR28,46,55 2028018RES CF 1/4W 5% 510KR6,7 1025067RES CF 1/4W 5% 680KR65 2029618RES CF 1/4W 5% 910KR51,57 8025069RES CF 1/4W 5% 1MR1,49,85,88,91,92,95,96 1026493RES CF 1/2W 5% 2.7kR83 2036926RES CF 1/2W 5% 4.7kR70,73 1028045RES FIL
38、M 1W 5% 220 R69 2028030RES FILM 1W 5% 680 R63,67 3028029RES FILM 1W 5% 1.5KR64,68,82 2028038RES FILM 1W 5% 3.9KR89,90 1028022RES FILM 2W 5% 120 R79 2028021RES FILM 2W 5% 470 R80,81 4039210RES WW 5W 10% .47 R74,75,103,105 2028037RES WW BT 5W 10% 330 R97,98 1027479RES WW BT 10W 10% .1 R76 4027638SCREW
39、 TF 4-40X3/8 HWHS ZI .1” HDQ1,2,10,11 6032908SCRW TF 6-32X3/8 PHP ZIHEATSNK/BREAKER 29904701440SPACER LED .7X.125 BLUE LD3,4LD3,4 1028091SWITCH PUSH SLFLK SHORT STROKES1 (DRIVE SELECT) 1028503THERMISTOR 10 OHM 5A C60-11TH1 4028169WSHR SHLDR NYL 5/32X1/4(Q1,2,10,11) 5014689XSTR N-CH JFET J111 TO-92Q3
40、,4,5,6,7 1016739XSTR NPN 2N4401 TO-92Q8 2028114XSTR NPN TIP 142 TO-218ACQ1,10 DELUXE 112 PLUS PRINTED CIRCUIT BOARD ASSEMBLY (CONT) QTY PART # DESCRIPTION REFERENCE DESIGNATION 1016742XSTR PNP 2N4403 TO-92Q9 2028115XSTR PNP TIP 147 TO-218ACQ2,11 CHASSIS ASSEMBLY QTY PART # DESCRIPTION REFERENCE DESI
41、GNATION 1048879CHS ASSY DELUXE 112 PLUS(COMPLETE CHASSIS 120V) 1021709BUSHING SR .437X.062X 13/32 BLK( SPEAKER CABLE) 1026116BUSHING SR .500X.063X7/16 BLK( REVERB CABLE) 1026038BUSHING SR .625X.062X37/64 BLK( POWER CABLE) 1010401BUSHING SR .625X.125X37/64 WHT( POWER CABLE 230/240V) 1026527CABLE ASSY
42、 PWR 120V .187 TABS(POWER CABLE 120V ONLY) 1048465CABLE ASSY PWR .187 TAB 100V(POWER CABLE 100V ONLY) 1026528CABLE ASSY PWR 230V .187 TAB(POWER CABLE 230V ONLY) 1036479CABLE ASSY PWR AUST .187 TABS(PWR CABLE AUSTRALIA ONLY) 1040992CABLE ASSY PWR 5A U.K. .187 TAB(PWR CABLE UNITED KINGDOM) 1048874CHS
43、DELUE 112 PLUS(RAW CHASSIS) 1028560END BELL XFMR 85W(TRANSFORMER MOUNT 1031726HEATSINK BAR M-80(COUPLER TO CHASSIS) 10026402KNOB POINTER BLACK 4028591NUT ACORN 8-32(TRANSFORMER MOUNT) 1048875PANEL FRONT DELUXE 112 PLUS 1048876PANEL REAR DELUXE 112 PLUS 1038900SCRW TF 6-32X1*4 PHP ZI( GROUND LUG) 202
44、8937SCRW TF 6-32X5/8 PHP ZI TAPTYT(PCB TO CHASSIS MOUNT) 5028500SCRW TF 8-32X3/4 HWH SLTD ZI(HEATSINK TO CHASSIS MOUNT) 2025936STANDOFF NYLON PCB SNAPIN 3/8”(PCB MOUNT) 1025935SWITCH DPST .187 TAB (DOM)(POWER SWITCH) 4030007WSHR LCK INTL 8X.330X.02 ZI(TRANSFORMER MOUNT) 1027668XFMR PWR 120V 85W(120V
45、 DOMESTIC ONLY) 1039357XFMR PWR EXP DELUXE 112(100V/115V/230V/240V) FOOTSWITCH ASSEMBLY QTY PART # DESCRIPTION REFERENCE DESIGNATION 1028/122FOOTSWITCH 2 BTN REVERB F/LOGO(COMPLETE FOOTSWITCH) 2006260DIODE 1N4448/1N914B SIGNALCR1,2 1037036JACK PHONE PCB MONO CA PREMIUMJ1 2028039LED RED 5X5MM SLB-55V
46、R3LD1,2 2028714SWITCH PUSH SPDTS1,2 CABINET ASSEMBLY QTY PART # DESCRIPTION REFERENCE DESIGNATION 1041485CAB ASSY PERFORMER 650(CABINET ONLY) 1022491CLAMP CABLE NYL SCRW MNT 5-16( REVERB CABLE) 4026566CORNER 2 HOLE W/TAB NI 2026568CORNER 3 HOLE NI 4019276GLIDE CAB 1.24X.335 NI(NO INSERT) 1040051GRIL
47、LE ASSY DELUXE 112(GRILLE ONLY) 1027846HANDLE 9.25” NO LOGO(RUBBER ONLY, NO INSERT) 2019279HANDLE CAP 2 HOLE NICKEL(HANDLE MOUNT) 4019275INSERT GLIDE CUSHION 1.27 DIA(RUBBER ONLY) 1032524INSERT HANDLE(SPRING STEEL) 1011298NAMEPLATE FENDER SMALL(LOGO) 8021972NUT T 10-32X3/4 STR 3 PRNG BLX(SPEAKER/HANDLE MOUNT) 1028055REVERB UNIT 800 OHM 8EB2C1B DN(PAN) 4026577SCRW M 10-32C1 PHP BLX(SPEAKER MOUNT) 4022244SCRW M 10-32X1-1/8 OHP NI(HANDLE MOUNT) 6036199SCRW M 8-32X1-3/16 OHP BLX CP(CHASSIS MOUNT) 5029828SCRW PB 8X3/4 PHP ZI(REVERB PAN MOUNT) 2018113SCRW SMA 4X1/2 OHP BLX(LOGO MOUNT) 2011678S