Line_6_Technical_Bulletins电路图.pdf

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1、Customer Service Tel: 818-575-3600 Customer Service Fax: 818-676-1585 Line 6 Inc. 29901 Agoura Rd. Agoura Hills, CA 91301 Tel. 818-575-3600 Fax 818-676-1585 Bulletin 001: Flextone HD Unknown start, up to and including unit 5016 Indications Failure to transmit MIDI Program Change Part Numbers affecte

2、d Q2 on Main Board. 09-10-4401 and Main Board. Tools/Supplies Required Soldering iron, rotary cutting tool Repair Procedure Remove Q2. Cut away excess copper that short-circuits the traces. Replace Q2. Warranty Implications The repair procedure is to be considered a warranty repair. Production Statu

3、s Correction implemented in all current production units. ECO # N/A RadioFans.CN 收音机爱 好者资料库 Customer Service Tel: 818-575-3600 Customer Service Fax: 818-676-1585 Line 6 Inc. 29901 Agoura Rd. Agoura Hills, CA 91301 Tel. 818-575-3600 Fax 818-676-1585 Bulletin 02: Flextone II Date codes affected: Befor

4、e May 15, 00 Indications: Amplifier cuts out after a few minutes of high volume use. Part Numbers affected: 30-51-6063 (output amp heat sink) and 12-30-3886 (output device) Tools/Supplies Required: #2 Phillips screwdriver, heat sink compound Repair Procedure Remove the (4) chassis screws on the top

5、of the amplifier. ! Remove the (2) handle screws. ! Disconnect the speaker leads, remarking the location the leads ! Remove the (2) screws on the bottom of the chassis ! Remove the nuts on the 1/4 phone and the effects send and return jacks ! Slowly pull the bottom plate of the chassis off and when

6、it pulls away, reach in and pull the ribbon connector from the main board. ! Look at the amplifier IC and see if the screw holding the output IC to the heat sink is in straight. If it is you can loosen the screws on the bottom of the heat sink and tighten the screw to 10-12 in lbs. If the screw is n

7、ot straight, you may need to replace the heat sink. Also be sure that there is sufficient heat sink compound on the back of the IC. It should cover the back but not ooze out when the IC is secured tightly. ! Reassemble the unit Warranty Implications: This is considered a warranty issue. Production S

8、tatus: All current production will not exhibit this problem. ECO #: N/A RadioFans.CN 收音机爱 好者资料库 Customer Service Tel: 818-575-3600 Customer Service Fax: 818-676-1585 Line 6 Inc. 29901 Agoura Rd. Agoura Hills, CA 91301 Tel. 818-575-3600 Fax 818-676-1585 Bulletin 03: MM4 and DL4 Date codes affected: R

9、ev 5 and 6 PCBAs Only Indications: When using true bypass mode, the sound that is passed is dull due to high frequency roll-off Part Numbers affected: 03-50-0221 or 03-52-0221 Tools/Supplies Required: #2 Phillips screwdriver and soldering iron Repair Procedure ! Remove the (5) Phillips head screws o

10、n the bottom of the unit ! Remove the 1/4 jack nuts on the back of the unit ! Remove the knobs from the front of the unit ! Remove the (4) screws and the standoff on the PCB and remove PCB ! Remove C1, C23, C24, and C36 by removing the solder with solder wick and lifting one side of the capacitor wi

11、th the soldering iron. Be careful not to heat the part excessively to avoid damaging the traces. ! Reassemble the unit, using the reverse of the disassembly process Warranty Implications: This should be considered a warranty repair. Production Status: All current productions reflect this change ECO

12、# 0011101 RadioFans.CN 收音机爱 好者资料库 Customer Service Tel: 818-575-3600 Customer Service Fax: 818-676-1585 Line 6 Inc. 29901 Agoura Rd. Agoura Hills, CA 91301 Tel. 818-575-3600 Fax 818-676-1585 Bulletin 004: Product Bass POD Date codes affected: Units produced before 06-12-00 Indications: Unit appears

13、to power up but will not initialize. Remedy: E-Prom replacement with Version 1.2 Part Numbers affected: 45-00-1072 (E-Prom part number) Tools/Supplies Required: #2 Phillips screwdriver, E-Prom removal tool Repair Procedure Rest unit faces down on padded surface. Remove the four- (4) corner chassis s

14、crews. Remove back chassis cover. Locate E-Prom, lower right hand corner next to headphone jack and amp model selector Replace with current E-Prom. Test all functions. Re-assemble chassis. Warranty Implications: This is considered a warranty issue. Production Status: All current production will not

15、exhibit this problem. ECO #: N/A Customer Service Tel: 818-575-3600 Customer Service Fax: 818-676-1585 Line 6 Inc. 29901 Agoura Rd. Agoura Hills, CA 91301 Tel. 818-575-3600 Fax 818-676-1585 Bulletin 05: POD Pro Date codes affected: Units Produced Before 6-15-00 Indications: Intermittent power with v

16、ibration of the unit. Part Numbers affected Fuse holder; old part number 21-48-9521, change to 21-48-2071 (two per unit) Tools/Supplies Required: #2 Phillips head screwdriver, controlled output soldering station, 4mm Allen wrench, needle nose pliers Repair Procedure: There are two possible solutions

17、 for this problem. We have found that pinching the fuse holder to get a better connection has been very effective. The other possibility is to change the fuse holder. This should be done if it is not possible to get a good connection by pinching the fuse holder. You can test the effectiveness of pin

18、ching the fuse holder by vibrating the unit fervently and observing the lights on the front panel to see if they flicker with vibration. The procedure to replace the fuse holder is detailed below. The first steps are the disassembly instructions to access the fuse holder inside the unit. ! To remove

19、 the top cover, remove the (6) #2 Phillips head screws on the top cover. ! To remove the side panel, remove the (2) screws on the back panel, remove the (2) screws on the bottom panel and remove the (2) 4mm Allen head screws on the from panel. ! You can now access the fuse holder. From the solder si

20、de of the PCB, apply the soldering iron to one of the fuse holders and wait for the solder to liquefy. ! With the needle nose pliers, pull the fuse holder out from the component side of the board and repeat the procedure with the second fuse holder. ! You may need to use solder wick or a solder suck

21、er to remove the excess solder from the hole before installing the new fuse holder. ! You will have to cut off one of the legs of the new fuse holder to accommodate the footprint of the PCB ! Once the orientation of the fuse holder is correct, you can solder the new fuse holder in place ! Reassemble

22、 the unit and test by vibrating the unit. If there is no fluctuation in the front panel lights, the repair has been successful. Customer Service Tel: 818-575-3600 Customer Service Fax: 818-676-1585 Line 6 Inc. 29901 Agoura Rd. Agoura Hills, CA 91301 Tel. 818-575-3600 Fax 818-676-1585 Warranty Implic

23、ations: This should be considered a warranty repair. Production Status: This has been addressed in production and all units produced after 6- 15-00 will not have this problem. ECO # 005901 Customer Service Tel: 818-575-3600 Customer Service Fax: 818-676-1585 Line 6 Inc. 29901 Agoura Rd. Agoura Hills

24、, CA 91301 Tel. 818-575-3600 Fax 818-676-1585 Bulletin 006: Spider 112 / 210 Mainboard Revisions affected: Rev 0 through Rev. 5.0 Indications : AC receptacle wired directly to mainboard. (No AC board). Part Numbers affected: 50-00-0080 and 50-00-0082 Repair Procedure : Older versions of Spider 112 a

25、nd 210 do not have separate AC daughterboards. The AC receptacle was connected directly to the mainboard. Newer versions have an AC daughterboard attached to the AC receptacle which connects to the transformer and power switch. Because of this, the newer main boards have fewer tabs than the older bo

26、ards. If you have an older Spider 112 or 210 that does not have an AC daughterboard on the AC receptacle and you need to order a new mainboard (50-00- 0080), you must also order the AC daughterboard (50-00-0082). Production Status : All production models are now manufactured using the AC daughterboa

27、rd. ECO # 9929401 Customer Service Tel: 818-575-3600 Customer Service Fax: 818-676-1585 Line 6 Inc. 29901 Agoura Rd. Agoura Hills, CA 91301 Tel. 818-575-3600 Fax 818-676-1585 Bulletin 007: Product Spider 212 Date codes affected : All Indications: Intermittence on input jack or headphone jack / Low o

28、utput / Noisy output / Static / No output (If there is no signal after input inductors, L3 and/or L4 could be open. If there is signal after input inductors but no signal at headphone and speaker output, L5, L6 or L7 could be open.) Lights dim on floorboard (If floorboard LEDs are dim or floorboard

29、switches do not function properly, L11 could be open.) Volume or wah pedal on floorboard not operational (If wah does not work, L12 could be open. If volume pedal does not work, L13 could be open.) Part Numbers affected : 11-10-0601 (L3-L13) Tools/Supplies Required: Soldering iron / DVM Repair Proce

30、dure : Check appropriate inductor (see above) with DVM for continuity and replace if open. If problem is intermittent, it may be necessary to flex PCB slightly for inductor to become open. Make sure standoff insulation pads are in place when PCB is re-installed. Warranty Implications: These failures

31、 are considered in-warranty failures. Line 6 will reimburse for 1 hour bench time (domestically only). Customer Service Tel: 818-575-3600 Customer Service Fax: 818-676-1585 Line 6 Inc. 29901 Agoura Rd. Agoura Hills, CA 91301 Tel. 818-575-3600 Fax 818-676-1585 Bulletin 008: Product: All Date codes af

32、fected Indications : Intermittent jack connections on plastic jacks which do not have metal sleeving. Part Numbers affected 21-00-6616 Tools/Supplies Required: Phillips head screwdriver, soldering iron, desoldering device (ie. solder pullit, solder wick). Repair Procedure: Disassemble unit and unscr

33、ew PCB from chassis. Desolder jack and remove. Replace with metal-sleeved stereo switching jack (A/D Electronics Mfg. PN 6620-61) and re-solder onto PCB. Warranty Implications : This should be considered a warranty repair (Domestically only). Production Status : All production models are manufacture

34、d using the A/D Electronics stereo switching jacks with metal sleeving (A/D Electronics Mfg. PN 6620-61). ECO # 0030702 Customer Service Tel: 818-575-3600 Customer Service Fax: 818-676-1585 Line 6 Inc. 29901 Agoura Rd. Agoura Hills, CA 91301 Tel. 818-575-3600 Fax 818-676-1585 Bulletin 009: Product F

35、loorboard Indications Wah and/or volume pedal not working Part Numbers affected 09-00-4401 Tools/Supplies Required Soldering Iron, Phillips head Screw Driver Repair Procedure Sometimes the wah and/or volume pedal on the floorboard will not work due to failure of a photo transistor (ref. M2, M3), Pho

36、to LED (M5, M6) or a transistor (Q1, Q2). Also, a damaged, smeared, creased or torn optical strip may be the problem but more often than not, the cause is Q1 or Q2 being pushed through the PCB causing the solder connections to break. This can happen when pressure is applied to the top of the floorbo

37、ard by a players foot and the top plate pushes down on the transistors enough to break the connections to the PCB. The solution is to reheat the solder points on the respective transistor, push the transistor so that it sits no higher than 7.5 millimeters above the PCB surface and then re-solder it

38、into place. It is important to check the condition of the transistor before re-soldering it. Check for creased, dented or split legs or any other signs of potential transistor failure before proceeding with this adjustment. Warranty Implications This should be considered a warranty repair (domestica

39、lly only). Production Status All production models are assembled with Q1 and Q2 no higher than 7.5mm. Customer Service Tel: 818-575-3600 Customer Service Fax: 818-676-1585 Line 6 Inc. 29901 Agoura Rd. Agoura Hills, CA 91301 Tel. 818-575-3600 Fax 818-676-1585 Bulletin 010:Product Spider 112/210 Date

40、codes affected: all Indications Part Numbers affected 30-03-0040 (insulating washer), 50-00-0080 (Main Spider 112/210 PCBA), 12-30-4765 (4765 Power IC reference : U3). Repair Procedure When replacing main PCBA, make sure to use insulating washer when securing Power IC to heatsink. It may be necessar

41、y to use the washer from the board being replaced. Note: if this washer is not used, the Power IC will short to ground and burn out. Bulletin 011: Product: Bass Pod Pro Date codes affected: All Date Codes Prior to 5109 Indications : Unit occasionally does not fully boot up. (Unit will power up and s

42、how input signal but will have no audio output). Part Numbers affected :12-02-7915, 06-04-4002 (1N4002 diodes) Tools/Supplies Required : Philips head screw driver, soldering iron, solder. Repair Procedure Add one 1N4002 (06-04-4002) diode at each of the outputs of the +/- 15V regulators. (See diagra

43、m below) 1. Place unit upside down with the back panel facing you. 2. Remove bottom cover of chassis. 3. Clip leads on two 1N4002 diodes (06-04-4002), keeping the leads as short as possible. 4. Solder diode from pin#1 of C78 to pin#1 of C29. Cathode side of diode connects to C29. (See diagram below)

44、 5. Solder diode from pin#3 of U25 to pin#2 of C142. Cathode side of diode connects to C142. (See diagram below) (U25s pins are located approximately 31/2” from the right side of the PCB and 21/4” from the back side of the PCB (the side with the output jacks.) 6. Carefully check that both diodes are

45、 oriented correctly. Warranty Implications : This should be considered a warranty repair (domestically only). Production Status : All production models are manufactured with 1N4002 diodes at the outputs of the +/-15 volt regulator (U25). ECO # 0105303 Bottom side view of PCBA (Square pad for all com

46、ponents is pin #1) Customer Service Tel: 818-575-3600 Customer Service Fax: 818-676-1585 Line 6 Inc. 29901 Agoura Rd. Agoura Hills, CA 91301 Tel. 818-575-3600 Fax 818-676-1585 Bulletin: 012 Product: Flextone 2,FT2 Plus, FT2 XL 220 volt versions only Date codes affected : ALL Indications : Amp resets

47、/shuts down Part Numbers affected 12-02-2940, 12-02-7805, 12-02-2937 Tools/Supplies Required : Philips head screw driver, soldering iron, solder, desoldering device (pullit, wick). Repair Procedure Disassemble amplifier, replace U6, (Texas Instruments UA7805C 5 volt regulator, part # 12-02-7805) wit

48、h National Semiconductor LM2940CT-5.0 Low Dropout Regulator (part # 12-02-2940). (National Semiconductor LM2937ET-5.0 Low Dropout Regulator, part # 12-02-2937 can be substituted if 12-02-2940 is not available.) (If the 5 volt low dropout regulator is not readily available, C39 may be replaced with a

49、 6800uf, 16V capacitor, but the leads and the capacitor must be bent to fit on the board.) Warranty Implications : This should be considered a warranty repair (domestically only). Production Status : All production models are being manufactured with part # 12-02- 2940. ECO # : 0029802 Customer Service Tel: 818-575-3600 Customer Service Fax: 818-676-1585 Line 6 Inc. Corporate: 29901 Agoura Rd, Agoura, CA 91301-2513 Line 6 Inc. Mfg/ Customer Service/ Repair. 6033 DeSoto Ave. Wood