Phonic_Powerpod_408_Service_Manual 电路图.pdf

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1、POWERED MIXER 408POWERPOD 408 RadioFans.CN 收音机爱 好者资料库 POWERED MIXER 408POWERPOD 408 Page 2 PHONIC CORPORATION Phonic reserves the right to improve or alter any information supplied within this document without prior notice. V2.1 09/11/02 POWERPOD 408 SERVICE MANUAL PANEL LAYOUT.3 SYSTEM BLOCK DIAGRA

2、M. .4 PCB CHANNEL &MASTER PCB - COMPONENT SIDE.5 CHANNEL & MASTER PCB - SOLDERING SIDE.6 EFFECT PROCESSOR PCB.7 .8 EFFECT PROCESSOR SCHEMATICS.11 SCHEMATICS.12 PART LIST CHANNEL & MASTER PCB-PART LIST.13 .16 MISCELLANEOUS ITEMS.20 POWER REQUIREMENT CLASSIFICATION.22 DIMENSIONS.23 EXPLODED VIEW.24 PO

3、WER AMPLIFIER & POWER SWITCH &OUTPUT & POWER SUPPLY PCB POWER AMPLIFIER & OUTPUT & POWER SUPPLY POWER AMPLIFIER & POWER SWITCH & EFFECT PROCESSOR & POWER SUPPLY PCB-PART LIST SCHEMATIC CHANNEL 12 SCHEMATIC.9 CHANNEL 34 SCHEMATIC.10 MASTER & RadioFans.CN 收音机爱 好者资料库 MAX.OUTPUT :120W/4MAX.OUTPUT :120W/

4、4 XLR JACK 211-03300-160-6 EFFECT POT:022-20350-010-0 KNOB:540-60148-520-0 HIGH,LOW POT:022-50350-011-0 KNOB:540-60148-720-0 LEVEL POT:022-20350-020-0 KNOB:540-60148-420-0 LEVEL POT:022-50350-010-0 KNOB:540-60148-520-0 REPEAT POT:022-50350-010-0 KNOB:540-60148-420-0 RCA JACK 211-00041-062-0 POWER SW

5、 210-02101-030-0 6D4/JACK 211-01602-560-0 6D3/J 211-01602-380-0 POWER CORD 370-08010-733-0 STR. REL. BUSHING 527-11000-000-0 POWER LED 100-00070-030-0 POWERPOD 408 Page 4Page 3 PHONIC CORPORATION PANEL LAYOUT POWERPOD 408 SERVICE MANUAL 6D3JACK 211-01602-390-0 GND 590-54010-100-0 6D3JACK 211-01602-3

6、90-0 RadioFans.CN 收音机爱 好者资料库 Page 4Page 4 PHONIC CORPORATION SYSTEM BLOCK DIAGRAM SYSTEM BLOCK DIAGRAM POWERPOD 408 SERVICE MANUAL Page 5PHONIC CORPORATIONPOWERPOD 408 SERVICE MANUAL + C206 LED501 D200 D202 C200 JP304 C100 VR401 D101 VR402 VR400 + C106 D300 D401 VR501 VR502 + C504A VR500 + C311 JK20

7、1 JK301 + C500 JK401 JK102 + C514 JK202 VR504 + C508 JK302 + C510 + C513 JK402 C401 + C504 VR101 8891011 CN102 JP103 + C513A + C503 CN204 JK501 R533 JP204 D102 VR103 VR102VR300 VR403 D103 + C411 VR302 D403 JP104 CN104 + C108 C101 + C408 CN404 + C306 + C308 C301 CN304 + C211 D303 VR303 D301 C300 VR30

8、1 VR203 C201 C400 D402 D302 D400 JP404 D203 VR100 VR200 + C111 VR202 D201 VR201 VR503 + C208 + C406 + C518 JK101 + C546 + C543 D100 290-60408-100-0 POD408 MAST PCB REV.B 7.OUT 6.DGND 5.AGND 4.+15V 3.-15V 2.LGND 1.+V CHANNEL & MASTER PCB - COMPONENT SIDE CHANNEL & MASTER PCB - COMPONENT SIDE Page 6PH

9、ONIC CORPORATION CHANNEL & MASTER PCB - SOLDERING SIDE POWERPOD 408 SERVICE MANUAL C203 C405 R201 R111 C103 R200 R208 C107 R100 R404 R106 C540 R527 R403 R101 R407 R309 R105 R409 C105 C104 R525 C550 R402 R530 R312 C548 R526 R112 IC301 R310 R515 R514 R508 C507 R506 IC504 C506 IC502 C505 C502 R509 C511

10、 IC508 R510 R513 R512 C515 C544 R528 C549 R205 C547 C542 R505 R504 C517 C410 R507 C204 R503 R511 C407 R108 R502 IC401 C310B R414 IC302 R501R500 R104 R413 R412 C512 C310A C304 C410B C410A R107 C110A R411 C102 C110B R103 R314 C210B R102 C309 C109 R303 R113 C110 C409 R313 C402 R302 R114 R305 C305 C307

11、R306 C207 R214 C310 C303 R300 R301 IC102 C302C202 C209 R202 R307 R209 R408 R203 C210A C210 R400 R531 R304 R311 R401 R211 R212 R213 R529 C404 R110 R207 C403 R204 C205 C516 R405 R308 R406 R532 C519 R109 C525 R206 R511A R210 IC201 R410 IC101 CHANNEL & MASTER PCB - SOLDERING SIDE Page 7PHONIC CORPORATIO

12、NPOWERPOD 408 SERVICE MANUAL C705 + C703 R701C701 + C718 C704 C711 C710C714 C715 C712 C713 R710 R702 R703 R711 R706 R705 R707 _ + C720 R708 R712 OIG IC3 + C702 + C707 + C708 + C709 + C706 IC701 C717 R709 JP103 C716 _ + C719 POD406 DIGITAL PCB EFFECT PROCESSOR PCB EFFECT PROCESSOR PCB Page 8PHONIC CO

13、RPORATIONPOWERPOD 408 SERVICE MANUAL F1 SW1A C1A POWER POD406R IEC:T1A/250V UL:T2A/250V R27 R25 Q9 R23 R39 R4 JK5 R3 Q8 D4 Q4 R35 AC_2 AC_1 C20 R2 Q7 R19 C21 R15 R14 D9 ZD1 _ + C5 JK4 BCE Q16 + C25 R46 R45 R44 C10 R5 BCE Q15 IC3A C2 R506 BCE Q14 C24 R31 R8 E B C Q10 R13 Q2 _ + C6 AC_GND JK502 R43 R4

14、2 R32 R20 R21 C18 R12 R24 D5 R34 R33 R26 R28 R16 R11 R22 R17 BCE Q13 R29 OC1R7 R6 R18 + C17 R40 D6 D3 D2 + C7 + C8 C15 R1 C8A Q1 R9 R10 C14 C12 R4A C11 + C9 JP102 C16 C19 C13 AP1 R37 D7 D8 E B C Q5 BCE Q12 R38 D1 R41 + - DB1 GIO IC2 OIG IC1 CBEQ11 R48 + C23 KP1 R47 C22 E C B Q3 CBE Q6 R30 R36 C3 C4

15、R3B C3B C3A R3A 290-60408-200-0 POD408 AMP.PCB REV.A 0.33/10W 7.OUT 6.DGND 5.AGND 4.+15V 3.-15V 2.LGND 1.+V 0.33/10W POWER AMPLIFIER & POWER SWITCH &OUTPUT & POWER SUPPLY PCB POWER AMPLIFIER & & OUTPUT POWER SUPPLY PCBPOWER SWITCH POWER SWITCH PCB CHANNEL 12 SCHEMATIC Page 9PHONIC CORPORATIONPOWERPO

16、D 408 SERVICE MANUAL CHANNEL 12 SCHEMATIC Page 10PHONIC CORPORATIONPOWERPOD 408 SERVICE MANUAL CHANNEL 34 SCHEMATIC CHANNEL 34 SCHEMATIC Page 11PHONIC CORPORATIONPOWERPOD 408 SERVICE MANUAL MASTER & EFFECT PROCESSOR SCHEMATICS MASTER & EFFECT PROCESSOR SCHEMATICS MASTER SCHEMATIC EFFECT SCHEMATIC Pa

17、ge 12PHONIC CORPORATIONPOWERPOD 408 SERVICE MANUAL POWER AMPLIFIER & OUTPUT & POWER SUPPLY SCHEMATICS POWER AMPLIFIER & OUTPUT & POWER SUPPLY SCHEMATICS POWER AMPLIFIER SCHEMATIC POWER SUPPLY SCHEMATIC OUTPUT SCHEMATIC PHONIC CORPORATION Page 4Page 13 POWERPOD 408 SERVICE MANUAL Ref.PhonicSpecificat

18、ions 615-60004-620-0LED BOSS L=13 LEDS=13 290-60408-100-0POD408 CH+MAST PCB C.516.517.547.525039-10324-220-0CHIP C/C 0.01MF J 50V 0603 C100.101.200.201.300.3 01.400.401 030-22658-0A0-0E/C 22MF Z 50V 6*11 T C102.105.202.205.302.3 05.402.405.110B.210B.3 10B.410B.511 039-10124-220-0CHIP C/C 100PF J 50V

19、 0603 C103.104.203.204.303.3 04.403.404.506.507 039-10405-220-0CHIP C/C 0.1UF K 16V 0603 C106.206.306.406030-47638-0A0-0E/C 47MF Z 25V 6.3*11 T C107.207.307.407039-56024-220-0CHIP C/C 56PF J 50V 0603 C108.111.208.211.308.31 1.408.411 030-22628-0A0-0E/C 22MF Z 16V 5*11 T C109.209.309.409.548.5 49.550

20、 039-47325-220-0CHIP C/C 0.047MF K 50V 0603 C110.210.310.410039-33225-220-0CHIP C/C 0.0033MF K 50V 0603 10% C110A.210A.310A.410A. 502 039-27024-220-0CHIP C/C 27PF J 50V 0603 C500.503.504.508.510.5 13 030-10646-0A0-0E/C 10MF 35V T 5*11 C505039-33024-220-0CHIP C/C 33PF J 50V 0603 C512039-22024-200-0CH

21、IP C/C 22PF J 50V 0603 C513A035-10646-0A0-0MINI E/C 10UF 35V M 5*7MM C514.518.543.546.504A030-22638-0A0-0E/C 22MF Z 25V 5*11 T C515039-56124-220-0CHIP C/C 560P J 50V 0603 C519039-15224-220-0CHIP C/C 0.0015MF J 50V 0603 C540.542.544039-10224-220-0CHIP C/C 0.001MF J 50V 0603 CN102211-10071-080-07P WAF

22、ER/S 2532-07 90DEGREE CN103211-09081-020-08P B.E/S CN104.204.304.404211-10031-171-03P WAFER/S TJC3-3A PH=2.5MM 180DEGREE D100.101.102.103.200.2 01.202.203.300.301.302. 303.400.401.402.403 090-02000-020-0DIODE 1N4148 T CHANNEL & MASTER PCB-PART LIST CHANNEL & MASTER PCB-PART LIST PHONIC CORPORATION P

23、age 4Page 14 POWERPOD 408 SERVICE MANUAL Ref.PhonicSpecifications D501100-00070-030-0LED 204UBD D3 BLUE IC101.102.201.301.302.4 01.502.504.508 160-00021-300-0IC NJM2068 SMD JRC JK101.201.301.401211-03300-160-6XLR/J SKCA229-1K3F2 JK102.202.302.402211-01602-390-06D3/J JY-6351-02-030 SCJ-0658 JK501211-

24、00041-062-0RCA/JACK JK501*4610-00301-516-0FIBER WAS. D3.0*D8.0*1.5 RED JP104.204.304.404212-10031-050-63P WAFER/P 150mm GRY UL2547#28 PH=2.5MM R100.101.200.201.300.3 01.400.401 008-10022-400-0CHIP RES. 10K F 0603 R102.103.202.203.302.3 03.402.403 008-17412-400-0CHIP RES. 1.74K F 0603 R104.204.304.40

25、4.105.2 05.305.405 008-15422-400-0CHIP RES. 15K4 F 0603 R106.206.306.406008-03312-600-0CHIP RES. 330 J 0603 R108.111.208.211.308.31 1.408.411 008-05622-600-0CHIP RES. 5.6K J 0603 R109.209.309.409008-01232-600-0CHIP RES. 12K J 0603 R110.210.310.410.511.52 7.528.529.532 008-01032-600-0CHIP RES. 10K J

26、0603 R112.212.312.412.531008-01012-600-0CHIP RES. 100 J 0603 R113.213.313.413.507.5 08.107.207.307.407.530. 515 008-06822-600-0CHIP RES. 6K8 J 0603 R114.214.314.414008-01832-600-0CHIP RES. 18K J 0603 R500.501008-08222-600-0CHIP RES. 8.2K J 0603 R502.504008-03322-600-0CHIP RES. 3.3K J 0603 R503.505.5

27、09.513008-01022-600-0CHIP RES. 1K J 0603 R506.514008-02732-600-0CHIP RES. 27K J 0603 R510008-05632-600-0CHIP RES. 56K J 0603 R512.526008-01042-600-0CHIP RES. 100K J 0603 R525008-01522-600-0CHIP RES. 1.5K J 0603 R533000-18226-400-0CF RES. 1K8 J 0.25W T VR100.200.300.400022-20350-020-0S.ROT/VR 20KZ 30

28、MMP CHANNEL & MASTER PCB-PART LIST CHANNEL & MASTER PCB-PART LIST PHONIC CORPORATION Page 4Page 15 POWERPOD 408 SERVICE MANUAL Ref.PhonicSpecifications VR101.102.201.202.301. 302.401.402 022-50350-011-0S.ROT/VR 50KB(C.C)L=30MM VR103.203.303.403.500. 501.502.503.504 022-20350-010-0S.ROT/VR 20KB 30MM

29、P CHANNEL & MASTER PCB-PART LIST CHANNEL & MASTER PCB-PART LIST PHONIC CORPORATION Page 4Page 16 POWER AMPLIFIER &EFFECT PROCESSORPCB-PART LISTPOWER SWITCH & & POWER SUPPLY POWERPOD 408 SERVICE MANUAL Ref.PhonicSpecifications 281-00000-020-0FUSE CLIP FH-1206 526-60037-011-0HEAT SINK SIZE:235*24*25 5

30、26-60038-011-0HEAT SINK SIZE:235*60*70 526-60040-011-0HEAT SINK SIZE:252*71*33.3 290-60408-200-0POD408 POWER AMP+DIGITAL PCB W01-40015-410-0POWERPOD408 524-70001-020-7HANDLE 210mm 525-70000-010-7FEET D25*D20*16T BLK POD408 552-70000-200-7FIXED 600-70001-000-7NUT M5 WHT 637-70000-000-7BOX CONTER 700-

31、01800-000-7PLANKING 4*8*18MM 710-70000-000-7GLUE PT-3670 710-70001-010-7GLUE 15kg/BARREL 711-73000-000-7NAIL F30 330*1190636-70007-101-7VINYL 2*50m BLK AC1.2.AC-GND315-00017-000-0GND LUG PC250 AP1020-47138-000-6T/VR 470J T-085C-B470 0.5W C10.15040-10124-160-6ML/C 100PF J 50V P=5MM T C11.12040-10428-

32、140-0ML/C 0.1UF Z 50V 5 T C13030-22728-0A0-0E/C 220MF Z 16V 8*11T C14040-22134-100-6ML/C 220PF 100V J P 5T C16040-56134-100-6ML/C 560PF 100V J P 5T C17030-10556-0A0-0E/C 1MF M 50V 5*11 T C18.19040-10225-160-6ML/C 0.001UF K 50V 5P T C1A058-33236-000-6LINE/C 3300PF M 400V C2040-10335-050-6ML/C 0.01UF/

33、100V 10% X7R AL C20.22046-22415-060-6M/C 0.22UF 100V +/-10% T C21046-47315-060-6M/C 0.047UF/100V K.5.T C23.25030-10725-0A0-0E/C 100MF K 16V T C24040-47125-160-6ML/C 470PF K 50V T C3.4030-33856-000-0E/C 3300UF Z 50V 18*35.5 C3A.3B030-22748-000-0E/C 220MF Z 35V 10*15 P C5.6030-10748-000-0E/C 100MF Z 3

34、5V 10*12 P C7.8030-22736-0A0-0E/C 220MF M 25V 8*14 T C701.704.705.717042-10425-050-0C/C2 0.1MF K 50V 5 T POWER AMPLIFIER &EFFECT PROCESSORPCB-PART LISTPOWER SWITCH & & POWER SUPPLY Page 17 PHONIC CORPORATIONPOWERPOD 408 SERVICE MANUAL Ref.PhonicSpecifications C702.720030-10728-0A0-0E/C 100MF Z 16V 6

35、*11 T C703030-47628-0A0-0E/C 47MF Z 16V 5*11T C706.707030-47528-0A0-0E/C 4.7MF Z 16V 5*11 T C708.709.718030-10648-000-0E/C 10MF Z 35V 5*11 P C710.712042-56124-050-0C/C2 560PF J 50V 5 T C711042-10325-050-0C/C2 0.01MF K 50V T C713042-33225-050-0C/C2 0.0033MF K 50V 5 T C714.715046-82305-060-0M/C 0.082U

36、F K 50V T C716042-39225-050-0C/C2 0.0039MF Z 50V 5T C719030-47748-0A0-0E/C 470MF 35V 10*21 C9030-10646-0A0-0E/C 10MF 35V T 5*11 CN103211-09081-010-08P B.E/S (PIN) D1090-00002-001-0DIODE 1N4002 D3.6.7.8090-02000-020-0DIODE 1N4148 T D4.5090-02003-020-0D10DE IN4934 T FAIRCHILD D8 WASHER FIX FEET593-440

37、20-200-7W/O PAN SCR. D4.0*20 BLK D9090-00007-020-0DIODE IN4004 SILTEK T DB1090-10013-000-0B/DIODE PBU605 DIGTAL&HEAT SINK*1 PCB&U/HEAT SINK*2 590-53010-100-0M/E SET SCR. M3.0*10 NI FIX BOX CONTER592-23012-200-0W/O BID SCR. M3.0*12 BLK HANDLE590-25024-200-7M/E BID SCR. M5*24 BLK IC/HEAT SINK*5590-530

38、12-100-0M/E SET SCR. M3.0*12 NI IC/HEAT SINK*9 DIGITAL PCB*1 600-00302-210-0HEX. NUT M3.0*2.2 NI IC1160-00005-909-0IC 7815 IC1.2.3.Q3.5.6.10.11610-60300-501-0PAN SPR. WAS D3.0*D7*0.5 NI IC2160-00002-909-0IC 7915 IC201211-11162-000-6IC/S 16P P=2.5 10*20MM IC3160-00000-000-0IC TL072CP TI IC3A160-00004

39、-114-0IC UPC7805H NEC (KIA) IC3A526-20040-010-0 HEAT.SINK POD1860 20*18 IC701160-00023-400-0IC PT2399 JK4.5211-01602-560-06D4/J YLJ-6405-300 (NUT&WASHER) JK502211-01602-380-06D3/J (SCJ-0658-Y) POWER AMPLIFIER &EFFECT PROCESSORPCB-PART LISTPOWER SWITCH & & POWER SUPPLY POWER AMPLIFIER &EFFECT PROCESS

40、ORPCB-PART LISTPOWER SWITCH & & POWER SUPPLY Page 18 PHONIC CORPORATIONPOWERPOD 408 SERVICE MANUAL Ref.PhonicSpecifications JP102212-10071-130-67P WAFER/P 456MM UL1007#24 KP1076-02414-000-0RELAY 0Z-SS-124LM1 L/HEATSINK&SMALL HEATSINK*5 590-54006-100-0M/E SET SCR. M4*6 NI L/HEATSINK& HEATSINK*3 590-5

41、4010-100-0M/E SET SCR. M4*10 NI OC1010-00000-000-6LDR VTL5C7 PANEL PCB&IC*10610-00300-518-0FIBER WAS. D3*D7*0.5 RED Q10120-00000-150-6TRAN TIP31C (NPN) Q11120-00008-600-0TRAN 2SC5200-O TOSHIBA Q12.13.15.16120-00000-800-0TRAN. 2SC1815 GR TOSHIBA Q14121-00000-200-0TRAN. 2SA1015 GR TOSHIBA Q2.7.9120-00

42、007-300-0TR. AF NPN MPSA06 Q3120-00008-800-0TRAN MJE802 MOTOROLA Q3.5.10.IC1.2313-00000-000-0TRANSISTOR WASHER TO-220 Q3.6.11610-00300-501-0PLA. WAS. D3.0*D7.0*0.5 NI Q4.8121-00000-410-6TRAN MPSA56 PNP Q5121-00000-150-6TRAN TIP32C PNP Q5.10.IC1.2314-00000-050-0BUSHES 602S(V.0) 180DEGREE Q6121-00006-

43、000-0TRAN 2SA1943-O TOSHIBA Q6&Q11*2590-43014-100-0M/E PAN SCR M3.0*14 NI R1.2000-82236-400-0CF RES.8.2K 1/2W R10000-33326-400-0CF RES. 33K J 0.25W T R11000-33226-400-0CF RES. 3K3 J 0.25W T R12000-12226-400-0CF RES. 1K2 J 0.25W T R13000-22326-400-0CF RES. 22K J 0.25W T R14000-75226-400-0CF RES. 7K5

44、J 0.25W T R15000-18226-400-0CF RES. 1K8 J 0.25W T R16.19000-10336-400-0CF RES.10K J 0.5W T R17.18.22.23.47000-22136-400-0CF RES 220 1/2W R20.25.45000-10126-400-0CF RES. 100 J 0.25W T R21.24000-47236-400-0CF RES 4.7K 1/2W R26.33000-18326-400-0CF RES. 18K J 0.25W T R27.32000-22126-400-0CF RES. 220 J 0

45、.25W T R29.35000-82126-400-0CF RES. 820 J 0.25W T R3.4.28.34000-22026-400-0CF RES. 22 J 0.25W T R30.36003-33095-601-0CEMENT RES. 0.33 J 10W AL POWER AMPLIFIER &EFFECT PROCESSORPCB-PART LISTPOWER SWITCH & & POWER SUPPLY POWER AMPLIFIER &EFFECT PROCESSORPCB-PART LISTPOWER SWITCH & & POWER SUPPLY Page 19 PHONIC CORPORATIONPOWERPOD 408 SERVICE MANUAL Ref.PhonicSpecifications R31000-47736-400-0CF RES.4.7 1/2WT R37.38.48000-39226-400-0CF RES. 3K9 J 0.25W T R3A.3B000-12126-400-0CF RES. 120 J 0.25W T R40.41.42