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1、SERVICE MANUAL COMPACT DISC DECK RECEIVER E Model Australian Model CX-JN66 Ver 1.0 2004.03 9-877-597-01Sony Corporation 2004C05-1Home Audio Company 2004.03Published by Sony Engineering Corporation SPECIFICATIONS CX-JN66 is the amplifier, CD player, tape deck and tuner section in JAX-N66/PK66. Model
2、Name Using Similar MechanismNEW CD CD Mechanism TypeCDM74-F1BD81 Section Base Unit NameBU-F1BD81A Optical Pick-up NameKSM-215DCP Tape deck Model Name Using Similar MechanismNEW Section Tape Transport Mechanism TypeCWM43FR34 Outputs PHONES (stereo mini jack): accepts headphones of 8 ohms or more SPEA
3、KER:accepts impedance of 6 to 16 ohms CD player section SystemCompact disc and digital audio system LaserSemiconductor laser (=780 nm) Emission duration: continuous Frequency response2 Hz 20 kHz (0.5 dB) Wavelength770 810 nm Signal-to-noise ratioMore than 90 dB Dynamic rangeMore than 90 dB Tape deck
4、 section Recording system4-track 2-channel, stereo Frequency response50 13,000 Hz (3 dB), using Sony TYPE I cassettes Tuner section FM stereo, FM/AM superheterodyne tuner FM tuner section Tuning range87.5 108.0 MHz (50-kHz step) AntennaFM lead antenna Antenna terminals75 ohms unbalanced Intermediate
5、 frequency10.7 MHz AM tuner section Tuning range 2 Band type:530 1,710 kHz (with the tuning interval set at 10 kHz) 531 1,602 kHz (with the tuning interval set at 9 kHz) 3 Band type: Middle Eastern models: MW:531 1,602 kHz (with the tuning interval set at 9 kHz) SW:5.95 17.90 MHz (with the tuning in
6、terval set at 5 kHz) Other models: MW:531 1,602 kHz (with the tuning interval set at 9 kHz) 530 1,710 kHz (with the tuning interval set at 10 kHz) SW:5.95 17.90 MHz (with the tuning interval set at 5 kHz) AntennaAM loop antenna Antenna terminalsExternal antenna terminal Intermediate frequency450 kHz
7、 The following measured at AC 120, 127, 220, 240 V 50/60 Hz DIN power output (rated): 96 + 96 watts (6 ohms at 1 kHz, DIN) Continuous RMS power output (reference): 120 + 120 watts (6 ohms at 1 kHz, 10% THD) Inputs VIDEO/MD IN (phono jacks): voltage 450/250 mV, impedance 47 kilohms Amplifier section
8、Continued on next page RadioFans.CN 收音机爱 好者资料库 CX-JN66 2 Notes on chip component replacement Never reuse a disconnected chip component. Notice that the minus side of a tantalum capacitor may be dam- aged by heat. Flexible Circuit Board Repairing Keep the temperature of the soldering iron around 270
9、C dur- ing repairing. Do not touch the soldering iron on the same conductor of the circuit board (within 3 times). Be careful not to apply force on the conductor when soldering or unsoldering. CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may r
10、esult in hazardous ra- diation exposure. SAFETY-RELATED COMPONENT WARNING! COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MA
11、NUAL OR IN SUPPLEMENTS PUB- LISHED BY SONY. This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT MARKING is located on the rear exterior. UNLEADED SOLDER Boards requiring use of unleaded solder are printed with the lead- free mark (LF) indicating the solder contains no
12、lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size) : LEAD FREE MARK Unleaded solder has the following characteristics. Unleaded solder melts at a temperature about 40 C higher than ordinary solder. Ordinary soldering irons can be us
13、ed but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350 C. Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful! Strong viscosity Unlead
14、ed solder is more viscou-s (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges oc- cur such as on IC pins, etc. Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder. General Power requiremen
15、ts Australian models:230 240 V AC, 50/60 Hz Mexican models:127 V AC, 60 Hz Other models:120 V, 220 V or 230 240 V AC, 50/60 Hz Adjustable with voltage selector Power consumption180 watts Dimensions (w/h/d) incl. projecting parts and controls Amplifier/Tuner/Tape/CD section: Approx. 280 325 425 mm Ma
16、ss Approx. 9.9 kg Design and specifications are subject to change without notice. RadioFans.CN 收音机爱 好者资料库 CX-JN66 3 TABLE OF CONTENTS 1.SERVICING NOTES.4 2.GENERAL Location of Controls .7 3.DISASSEMBLY 3-1.Disassembly Flow .9 3-2.Case (Side-L/R). 10 3-3.Case (Top) . 10 3-4.Tray Panel. 11 3-5.CD Mech
17、anism Deck (CDM74-F1BD81). 11 3-6.Front Panel Block. 12 3-7.Back Panel Section. 12 3-8.MAIN Board . 13 3-9.Tape Mechanism Deck (CWM43FR34). 13 3-10. Table Assy . 14 3-11. MOTOR (TB) Board. 14 3-12. MOTOR (LD) Board. 15 3-13. Base Unit (BU-F1BD81A) . 15 3-14. Motor Gear Assy (Sled) (M102), CD Board .
18、 16 3-15. Optical Pick-up (KSM-215DCP). 16 4.TEST MODE. 17 5.ELECTRICAL ADJUSTMENTS CD Section . 21 6.DIAGRAMS 6-1.Block Diagram SERVO Section . 22 6-2.Block Diagram MAIN Section . 23 6-3.Block Diagram PANEL/POWER SUPPLY Section . 24 6-4.Note for Printed Wiring Boards and Schematic Diagrams . 25 6-5
19、.Printed Wiring Board CD Board . 26 6-6.Schematic Diagram CD Board . 27 6-7.Printed Wiring Boards CHANGER Section . 28 6-8.Schematic Diagram CHANGER Section . 29 6-9.Printed Wiring Board CDMP3 CONNECT Board . 30 6-10. Schematic Diagram CDMP3 CONNECT Board . 31 6-11. Schematic Diagram MAIN Section (1
20、/4) . 32 6-12. Schematic Diagram MAIN Section (2/4) . 33 6-13. Schematic Diagram MAIN Section (3/4) . 34 6-14. Schematic Diagram MAIN Section (4/4) . 35 6-15. Printed Wiring Boards MAIN Section . 36 6-16. Printed Wiring Board PANEL Section . 37 6-17. Schematic Diagram PANEL Section (1/2) . 38 6-18.
21、Schematic Diagram PANEL Section (2/2) . 39 6-19. Printed Wiring Board POWER AMP Section . 40 6-20. Schematic Diagram POWER AMP Section . 41 6-21. Printed Wiring Boards TRANS Section . 42 6-22. Schematic Diagram TRANS Section . 43 7.EXPLODED VIEWS 7-1.Case Section . 54 7-2.Tape Mechanism Deck Section
22、 (CWM43FR34). 55 7-3.PANEL Board Section . 56 7-4.Cassette Box Section . 57 7-5.Front Panel Section . 58 7-6.Back Panel Section. 59 7-7.Chassis Section . 60 7-8.CD Mechanism Deck Section-1 (CDM74-F1BD81) . 61 7-9.CD Mechanism Deck Section-2 (CDM74-F1BD81) . 62 7-10. CD Mechanism Deck Section-3 (CDM7
23、4-F1BD81) . 63 7-11. Base Unit Section (BU-F1BD81A) . 64 8.ELECTRICAL PARTS LIST. 65 RadioFans.CN 收音机爱 好者资料库 4 CX-JN66 + + RLRL Rear View PART No. SECTION 1 SERVICING NOTES NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT The laser diode in the optical pick-up block may suffer electro- stati
24、c break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is ea
25、sily damaged and should be handled with care. NOTES ON LASER DIODE EMISSION CHECK The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick-up block. Therefore, when checking the laser diode emis- sion, observe from more
26、 than 30 cm away from the objective lens. LASER DIODE AND FOCUS SEARCH OPERATION CHECK Carry out the “S curve check” in “CD section adjustment” and check that the S curve waveforms is output three times. MODEL IDENTIFICATION MODELPART No. Chilean and Peruvian models4-252-997-0 Middle and Near East m
27、odels4-253-000-0 Mexican model4-255-501-0 Australian model4-255-526-0 Singapore model4-255-527-0 Taiwan model4-255-529-0 5 CX-JN66 SERVICE POSITION CD MECHANISM DECK HOW TO OPEN THE DISC TRAY WHEN POWER SWITCH TURNS OFF. 1Remove the case (side-L). 2Turn the loading gear in the direction of arrow A.
28、A 3Pull-out the disc tray. CD mechanism deck stand CDMP3 CONNECT board 6 CX-JN66 AMP BOARD FRONT PANEL SECTION MAIN board PANEL board front panel section tape mechanism deck SUB TRANS board TRANS board AMP board MAIN board front panel section 7 CX-JN66 Main unit ALBUM + wl ALBUM wl BASS control 5 CD
29、 qh CD SYNC qs Deck A 9 Deck B wk DISC 1 3 wd DISC SKIP/EX-CHANGE wf Disc tray ws DISPLAY qg Display window 4 ENTER 2 i-Bass qd MIDDLE control 5 Operation Dial (AMS/TUNING) qf P FILE 6 PHONES jack qa PLAY MODE w; PRESET EQ 3 REC PAUSE/START 8 Remote sensor 7 SURROUND wa TAPE A/B qk TREBLE control 5
30、TUNER/BAND qj TUNING MODE w; VIDEO/MD ql VOLUME control wh ?/1 (power) 1 Z PUSH (deck A) (eject) 0 Z (eject) wg PUSH Z (deck B) (eject) wj m (rewind) wl x (stop) wl hH(play) wl X (pause) wl M (fast forward) wl ALPHABETICAL ORDER A NO Z BUTTON DESCRIPTIONS + + + + + + + + ZZ wd wf wg wh wk 4qjqhqk ql
31、w;waws wj 1 qg qf qd qs 0 qa 9 2 wl8 356 7 SECTION 2 GENERAL This section is extracted from instruction manual. LOCATION OF CONTROLS 8 CX-JN66 Use buttons on the remote for the operation. 1Press ?/1 to turn on the system. 2Press CLOCK/TIMER SET. 3Press . or repeatedly to set the hour. 4Press ENTER.
32、5Press . or repeatedly to set the minute. 6Press ENTER. The clock starts working. To adjust the clock 1Press CLOCK/TIMER SET. 2Press . or repeatedly to select “CLOCK SET”, then press ENTER. 3Do the same procedures as step 3 to 6 above. Notes The clock settings are canceled when you disconnect the po
33、wer cord or if a power failure occurs. You cannot set the clock in Power Saving Mode. Setting the clock Remote control ALBUM + qa ALBUM qd CD qk CLEAR qg CLOCK/TIMER SELECT 2 CLOCK/TIMER SET 3 DISC SKIP 0 DISPLAY wa ENTER 9 EQ qf FM MODE 4 FUNCTION 6 PLAY MODE w; REPEAT 4 SLEEP ws TAPE qj TUNER BAND
34、 5 TUNER MEMORY ql TUNING MODE w; VOLUME +/ qs ?/1 (power) 1 m/M (rewind/fast forward) 7 N (play) 8 X (pause) 8 x (stop) 8 /+ (tuning) qh ./ (go back/go forward) qh ALPHABETICAL ORDER A EF Z BUTTON DESCRIPTIONS 4 5 6 7 8 9 q; ws1 qd qg qf wa w; ql qk qj qh qa qs 3 2 CX-JN66 9 This set can be disasse
35、mbled in the order shown below. 3-1.DISASSEMBLY FLOW SECTION 3 DISASSEMBLY SET 3-2.CASE (SIDE-L/R) (Page 10) 3-3.CASE (TOP) (Page 10) 3-4.TRAY PANEL (Page 11) 3-6.FRONT PANEL BLOCK (Page 12) 3-7.BACK PANEL SECTION (Page 12) 3-9.TAPE MECHANISM DECK (CWM43FR34) (Page 13) 3-8.MAIN BOARD (Page 13) 3-14.
36、 MOTOR GEAR ASSY (SLED) (M102), CD BOARD (Page 16) 3-15. OPTICAL PICK-UP (KSM-215DCP) (Page 16) 3-13. BASE UNIT (BU-F1BD81A) (Page 15) 3-10. TABLE ASSY (Page 14) 3-11. MOTOR (TB) BOARD (Page 14) 3-12. MOTOR (LD) BOARD (Page 15) 3-5.CD MECHANISM DECK (CDM74-F1BD81) (Page 11) Note 1:The process descri
37、bed in can be performed in any order. Note 2:Without completing the process described in , the next process can not be performed. CX-JN66 10 3-3.CASE (TOP) Note: Follow the disassembly procedure in the numerical order given. 3-2.CASE (SIDE-L/R) 2case (top) 1two screws (BVTP3 10) 4case (side-L) 7case
38、 (side-R) 6two screws (BVTP3 10) 3two screws (BVTP3 10) 1two screws (case 3 TP2) 5three screws (case 3 TP2) 2screw (case 3 TP2) CX-JN66 11 3-4.TRAY PANEL 3-5.CD MECHANISM DECK (CDM74-F1BD81) 1Turn the loading gear in the direction of arrow A. A four claws 3Remove the tray panel in the direction of a
39、rrow C. C 2Pull-out the tray in the direction of arrow B. B 7CD mechanism deck (CDM74-F1BD81) 2screw (BVTP3 10) 3three screws (BVTP3 10) 1screw (BVTP3 10) 5wire (flat type) (17 core) (CN873) 6two connectors (CN701, CN874) 4 CX-JN66 12 3-6.FRONT PANEL BLOCK 3-7.BACK PANEL SECTION 3screw (BVTP3 8) 4ha
40、rness 6front panel block 5three screws (BVTP3 8) 2connector (CN112) 1wire (flat type) (29 core) (CN302) 2connector (CN309) 2connector (CN103) 3two screws (BVTP3 10) 1wire (flat type) (11 core) (CN101) 2connector (CN308) 4duct cover 9back panel section 5three screws (BVTP3 10) 6two screws (BVTP3 8) 8
41、SUB TRANS board 7two screws (BVTP3 10) CX-JN66 13 3-8.MAIN BOARD 3-9.TAPE MECHANISM DECK (CWM43FR34) 3connector (CN307) 2two screws (BVTP3 8) 1connector (CN907)4MAIN board 1six screws (BVTP2.6 8) 2tape mechanism deck (CWM43FR34) CX-JN66 14 3-10. TABLE ASSY 3wire (flat type) (5 core) (CN702) 4hook 1T
42、urn the loading gear in the direction of arrow A. A 5two claws 2Pull-out the table assy. 6table assy 3-11. MOTOR (TB) BOARD 2table (loading) 4connector (CN731) 1screw (PTPWH M2.6) 5two screws (BTTP M2.6) 6MOTOR (TB) board 3belt (table) CX-JN66 15 3-12. MOTOR (LD) BOARD 3-13. BASE UNIT (BU-F1BD81A) 2
43、connector (CN704) 3two screws (BTTP M2.6) 4MOTOR (LD) board 1belt (loading) 4three coil springs (insulator) 7coil spring (insulator) 1wire (flat type) (27 core) (CN201) 6floating screw (PTPWHM2.6) 5three insulators 8insulator 9base unit (BU-F1BD81A) 2three screws (BTTP M2.6) 3three stoppers (BU) CX-JN66 16 1Remove two solders. qaCD board 2two screws (P2 3) 6claw 7ge