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1、SERVICE MANUAL COPYRIGHT 2007 Victor Company of Japan, Limited No.MA293 2007/1 CD RECEIVER MA29320071 SERVICE MANUAL KD-AR480J,KD-G430J,KD-G531E,KD-G531EX, KD-G531EU,KD-G531EY,KD-G534UI,KD-G535U, KD-G535UN,KD-G535UH,KD-G535UT,KD-G536U, KD-G536UN,KD-G536UH,KD-G536UT, KD-G537EE,KD-G538UF COPYRIGHT 200
2、7 Victor Company of Japan, Limited Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade) Lead free solder used in the board (material : Sn-Cu, melting point : 230 Centigrade) TABLE OF CONTENTS 1PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 2SPECIFIC SERVICE INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 3DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 4ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 5TROUBLESHOOTING . . . . . . . . . . . . . . . . . . .
5、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 KD-G531 KD-G537 KD-AR480 KD-G430 KD-AR480 KD-G430 RadioFans.CN 收音机爱 好者资料库 1-2 (No.MA293) SPECIFICATION KD-AR480/KD-G430 Design and specifications are subject to change without notice. AUDIO AMPLIFIER SE
6、CTION Power Output20 W RMS 4 Channels at 4 and or = 1% THD+N Signal-to-Noise Ratio80 dBA (reference: 1 W into 4 ) Load Impedance4 (4 to 8 allowance) Tone Control RangeBass/ Mid-range/ Treble12 dB at 60 Hz/ 1 kHz/ 7.5 kHz Frequency Response40 Hz to 20 000 Hz Line-Out Level/Impedance KD-AR4804.0V/20 k
7、 load (full scale) KD-G4302.5 V/20 k load (full scale) Subwoofer-Out Level/Impedance2.5 V /20 k load (full scale) Output Impedance1 k Other TerminalCD changer, AUX (auxiliary) input jack, Steering wheel remote input (only for KD-AR480) TUNER SECTION Frequency RangeFM87.5 MHz to 107.9 MHz (with chann
8、el interval set to 100 kHz or 200 kHz) 87.5 MHz to 108.0 MHz (with channel interval set to 50 kHz) AM530 kHz to 1 710 kHz (with channel interval set to 10 kHz) 531 kHz to 1 602 kHz (with channel interval set to 9 kHz) FM TunerUsable Sensitivity11.3 dBf (1.0 V/75 ) 50 dB Quieting Sensitivity16.3 dBf
9、(1.8 V/75 ) Alternate Channel Selectivity (400 kHz) 65 dB Frequency Response40 Hz to 15 000 Hz Stereo Separation35 dB AM TunerSensitivity/Selectivity20 V/35 dB CD PLAYER SECTION TypeCompact disc player Signal Detection SystemNon-contact optical pickup (semiconductor laser) Number of Channels2 channe
10、ls (stereo) Frequency Response5 Hz to 20 000 Hz Dynamic Range96 dB Signal-to-Noise Ratio98 dB Wow and FlutterLess than measurable limit MP3 Decoding Format: (MPEG1/2 Audio Layer 3)Max. Bit Rate: 320 kbps WMA (Windows Media Audio) Decoding FormatMax. Bit Rate: 192 kbps GENERAL Power RequirementOperat
11、ing VoltageDC 14.4 V (11 V to 16 V allowance) Grounding SystemNegative ground Allowable Operating Temperature0C to + 40C (32F to 104F) Dimensions (W H D) (approx.) Installation Size182 mm 52 mm 150 mm (7-3/16 2-1/16 5-15/16) Panel Size188 mm 58 mm 12 mm (7-7/16 2-5/16 1/2) Mass1.4 kg (3.1 lbs) (excl
12、uding accessories) RadioFans.CN 收音机爱 好者资料库 (No.MA293)1-3 KD-G531 Design and specifications are subject to change without notice. AUDIO AMPLIFIER SECTION Maximum Power OutputFront/Rear50 W per channel Continuous Power Output (RMS) Front/Rear19 W per channel into 4 , 40 Hz to 20 000 Hz at no more than
13、 0.8% total harmonic distortion. Load Impedance4 (4 to 8 allowance) Tone Control RangeBass12 dB at 60 Hz Mid-range12 dB at 1 kHz Treble12 dB at 7.5 kHz Frequency Response40 Hz to 20 000 Hz Signal-to-Noise Ratio70 dB Line-Out Level/ Impedance2.5 V/20 k load (full scale) Output Impedance1 k Other Term
14、inalCD changer, AUX (auxiliary) input jack, Steering wheel remote input TUNER SECTION Frequency RangeFM87.5 MHz to 108.0 MHz AMMW: 522 kHz to 1 620 kHz LW: 144 kHz to 279 kHz FM TunerUsable Sensitivity11.3 dBf (1.0 V/75 ) 50 dB Quieting Sensitivity16.3 dBf (1.8 V/75 ) Alternate Channel Selectivity (
15、400 kHz) 65 dB Frequency Response40 Hz to 15 000 Hz Stereo Separation30 dB MW TunerSensitivity/Selectivity20 V/35 dB LW TunerSensitivity50 V CD PLAYER SECTION TypeCompact disc player Signal Detection SystemNon-contact optical pickup (semiconductor laser) Number of Channels2 channels (stereo) Frequen
16、cy Response5 Hz to 20 000 Hz Dynamic Range96 dB Signal-to-Noise Ratio98 dB Wow and FlutterLess than measurable limit MP3 Decoding Format: (MPEG1/2 Audio Layer 3)Max. Bit Rate: 320 kbps WMA (Windows Media Audio) Decoding FormatMax. Bit Rate: 192 kbps GENERAL Power RequirementOperating VoltageDC 14.4
17、V (11 V to 16 V allowance) Grounding SystemNegative ground Allowable Operating Temperature0C to + 40C Dimensions (W H D) (approx.) Installation Size182 mm 52 mm 150 mm Panel Size188 mm 58 mm 12 mm Mass1.4 kg (excluding accessories) RadioFans.CN 收音机爱 好者资料库 1-4 (No.MA293) KD-G534/KD-G535/KD-G536/KD-G5
18、38 Design and specifications are subject to change without notice. AUDIO AMPLIFIER SECTION Maximum Power OutputFront/Rear50 W per channel Continuous Power Output (RMS) Front/Rear19 W per channel into 4 , 40 Hz to 20 000 Hz at no more than 0.8% total harmonic distortion. Load Impedance4 (4 to 8 allow
19、ance) Tone Control RangeBass12 dB at 60 Hz Mid-range12 dB at 1 kHz Treble12 dB at 7.5 kHz Frequency Response40 Hz to 20 000 Hz Signal-to-Noise-Ratio70 dB Line-Out Level/ Impedance2.5 V/20 k load (full scale) Subwoofer-Out Level/ Impedance2.5 V /20 k load (full scale) Output Impedance1 k Other Termin
20、alCD changer, AUX (auxiliary) input jack TUNER SECTION Frequency RangeFM87.5 MHz to 108.0 MHz AM531 kHz to 1 602 kHz FM TunerUsable Sensitivity11.3 dBf (1.0 V/75 ) 50 dB Quieting Sensitivity16.3 dBf (1.8 V/75 ) Alternate Channel Selectivity (400 kHz) 65 dB Frequency Response40 Hz to 15 000 Hz Stereo
21、 Separation30 dB AM TunerSensitivity20 V Selectivity35 dB CD PLAYER SECTION TypeCompact disc player Signal Detection SystemNon-contact optical pickup (semiconductor laser) Number of Channels2 channels (stereo) Frequency Response5 Hz to 20 000 Hz Dynamic Range96 dB Signal-to-Noise Ratio98 dB Wow and
22、FlutterLess than measurable limit MP3 Decoding Format: (MPEG1/2 Audio Layer 3)Max. Bit Rate: 320 kbps WMA (Windows Media Audio) Decoding FormatMax. Bit Rate: 192 kbps GENERAL Power RequirementOperating VoltageDC 14.4 V (11 V to 16 V allowance) Grounding SystemNegative ground Allowable Operating Temp
23、erature0C to + 40C Dimensions (W H D) (approx.) Installation Size182 mm 52 mm 150 mm Panel Size188 mm 58 mm 12 mm Mass1.4 kg (excluding accessories) (No.MA293)1-5 KD-G537 Design and specifications are subject to change without notice. AUDIO AMPLIFIER SECTION Maximum Power OutputFront/Rear50 W per ch
24、annel Continuous Power Output (RMS) Front/Rear19 W per channel into 4 , 40 Hz to 20 000 Hz at no more than 0.8% total harmonic distortion. Load Impedance4 (4 to 8 allowance) Tone Control RangeBass12 dB at 60 Hz Mid-range12 dB at 1 kHz Treble12 dB at 7.5 kHz Frequency Response40 Hz to 20 000 Hz Signa
25、l-to-Noise Ratio70 dB Line-Out Level/ Impedance2.5 V/20 k load (full scale) Output Impedance1 k Other TerminalsCD changer, AUX (auxiliary) input jack TUNER SECTION Frequency RangeFM1/FM287.5 MHz to 108.0 MHz FM365.00 MHz to 74.00 MHz AMMW: 522 kHz to 1 620 kHz LW: 144 kHz to 279 kHz FM TunerUsable S
26、ensitivity11.3 dBf (1.0 V/75 ) 50 dB Quieting Sensitivity16.3 dBf (1.8 V/75 ) Alternate Channel Selectivity (400 kHz) 65 dB Frequency Response40 Hz to 15 000 Hz Stereo Separation30 dB MW TunerSensitivity/Selectivity20 V/35dB LW TunerSensitivity50 V CD PLAYER SECTION TypeCompact disc player Signal De
27、tection SystemNon-contact optical pickup (semiconductor laser) Number of Channels2 channels (stereo) Frequency Response5 Hz to 20 000 Hz Dynamic Range96 dB Signal-to-Noise Ratio98 dB Wow and FlutterLess than measurable limit MP3 Decoding Format: (MPEG1/2 Audio Layer 3)Max. Bit Rate: 320 kbps WMA (Wi
28、ndows Media Audio) Decoding FormatMax. Bit Rate: 192 kbps GENERAL Power RequirementOperating VoltageDC 14.4 V (11 V to 16 V allowance) Grounding SystemNegative ground Allowable Operating Temperature0C to + 40C Dimensions (W H D) (approx.) Installation Size182 mm 52 mm 150 mm Panel Size188 mm 58 mm 1
29、2 mm Mass1.4 kg (excluding accessories) 1-6 (No.MA293) SECTION 1 PRECAUTIONS 1.1Safety Precautions ! Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system. ! Please use enough caution not to s
30、ee the beam directly or touch it in case of an adjustment or operation check. (No.MA293)1-7 1.2Preventing static electricity Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical p
31、ickup). Take care to prevent this when performing repairs. 1.2.1 Grounding to prevent damage by static electricity Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as CD players. Be careful to use proper grounding in the area where repairs are being pe
32、rformed. (1) Ground the workbench Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it. (2) Ground yourself Use an anti-static wrist strap to release any static electricity built up in your bo
33、dy. (3) Handling the optical pickup In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.) Do not use a tester to
34、 check the condition of the laser diode in the optical pickup. The testers internal power source can easily destroy the laser diode. 1.3Handling the traverse unit (optical pickup) (1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. (2) Cut off
35、the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a time when attaching it to the connector.
36、 (3) Handle the flexible cable carefully as it may break when subjected to strong force. (4) It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it. 1.4Attention when traverse unit is decomposed *Please refer to Disassembly method in the text for the CD pic
37、kup unit. Apply solder to the short land before the flexible wire is disconnected from the connector on the CD pickup unit. (If the flexible wire is disconnected without applying solder, the CD pickup may be destroyed by static electricity.) In the assembly, be sure to remove solder from the short l
38、and after connecting the flexible wire. 1M (caption) Anti-static wrist strap Conductive material (conductive sheet) or iron plate Wires Push switch Pickup Base board Pickup Connector Flexible wire Frame CD mechanism assembly 1-8 (No.MA293) 1.5Important for laser products REPRODUCTION AND POSITION OF
39、 LABELS and PRINT WARNING LABEL and PRINT (No.MA293)1-9 SECTION 2 SPECIFIC SERVICE INSTRUCTIONS This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS. 1-10 (No.MA293) SECTION 3 DISASSEMBLY 3.1Main body 3.1.1Removing the Bottom cover (See Fig.1) (1) Disengage the five Hooks a engaged Bo
40、ttom cover. Fig.1 3.1.2Removing the Front chassis (See Fig.2, 3) (1) Remove the two screws A attaching the Front chassis. (See Fig.2) (2) Remove the two screws B (both side) attaching the Front chassis. (See Fig.3) (3) Disengage the Two Hooks b engaged Front chassis. (See Fig.3) Fig.2 Fig.3 hook aho
41、ok ahook a A B hook b (No.MA293)1-11 3.1.3Removing the Heat sink (See Fig.4) (1) Remove the two screws C and one screw D attaching the Heat sink. Fig.4 3.1.4Removing the Rear bracket (See Fig.5) (1) Remove the one screw E attaching the Antenna jack. (2) Remove the one screw F attaching the LINE OUT
42、jack. (3) Remove the one screw G attaching the CD-CH jack. (4) Remove the one screw H attaching the IC bracket. (5) Remove the one screw J attaching the Remote cable. (only for KD-AR480 and KD-G531) (6) Remove the two screws K attaching the 16pin connector jack. (7) Remove the three screws L attachi
43、ng the Rear bracket. Fig.5 3.1.5Removing the Main board assembly (See Fig.6) (1) Remove the two screws M attaching the Main board as- sembly. (2) Disconnect the connector CN501 connected the Main board assembly and CD board assembly. Fig.6 CCD EFGHKK JLLL MM 1-12 (No.MA293) 3.1.6Removing the CD mech
44、anism assembly (See Fig.7) (1) Remove the three screws N attaching the CD mechanism assembly. Fig.7 3.1.7Removing the Switch board assembly (See Fig.8) (1) Remove the Volume knob from the Front panel assembly. (2) Remove the six screws P attaching the Rear cover. (3) Disengage the nine Hooks c engag
45、ed Rear cover. (4) Lift up the Switch board assembly and then takeout it. Fig.8 3.2CD mechanism assembly For CD mechanism, please refer mechanism manual TN2007-1010 (No.MY005, No.MY005B). NN N PP P PPP hook chook chook c hook c (No.MA293)1-13 SECTION 4 ADJUSTMENT 4.1Test instruments required for adj
46、ustment (1) Digital oscilloscope (100MHz) (2) Electric voltmeter (3) Digital tester (4) Tracking offset meter (5) Test Disc JVC: CTS-1000 (6) Extension cable for check EXTSH002-22P 1 4.2Standard measuring conditions Power supply voltage : DC14.4V(10.5 - 16V) Load impedance : 20K(2 Speakers connectio
47、n) Output Level : Line out 2.0V (Vol. MAX) 4.3Standard volume position Balance and Bass & Treble volume : Indication 0 Loudness : OFF 4.4Dummy load Exclusive dummy load should be used for AM, and FM. For FM dummy load, there is a loss of 6dB between SSG output and an- tenna input. The loss of 6dB ne
48、ed not be considered since direct reading of figures are applied in this working standard. 4.5How to connect the extension cable for adjustment CAUTION : Be sure to attach the heat sink and rear bracket onto the power amplifier and regulator respectively, before supply the power. If voltage is appli
49、ed without attaching those parts, the power amplifier IC and regulator IC will be destroyed by heat. Heat sink Rear bracket EXTSH002-22P Extension cable 1-14 (No.MA293) SECTION 5 TROUBLESHOOTING 5.116 PIN CORD DIAGRAM (for Northern america) 8 7 6 5 4 3 2 1GY VI GN WH BL/WH NC RD BK 16 15 14 13 12 11 10 9 YL GY/BK VI/BK GN/BK WH/BK OR/WH NC NC Black RD BK Red BLBlue WHWhite GNGreen VIViolet GYGray Yellow RR FR FL RL REMOTE ACC GND MEMORY Rear Right Front Right Front Left Rear Left Remote out ACC Line Ground Memory Backup B
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