Jvc-KDG-416-Service-Manual(1) 电路图 维修手册.pdf

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1、SERVICE MANUAL COPYRIGHT 2005 Victor Company of Japan, Limited No.MA136 2005/4 CD RECEIVER MA13620054 KD-G415,KD-G416 TABLE OF CONTENTS 1PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 2SPEC

2、IFIC SERVICE INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 3DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 4ADJ

3、USTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25 5TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4、. 1-26 KD-G415KD-G416 CONTROL PANELBLACKSILVER Area suffix UT - Taiwan UH - Thailand UN - Asean U - Other Areas RadioFans.CN 收音机爱 好者资料库 1-2 (No.MA136) SPECIFICATION Design and specifications are subject to change without notice. Microsoft and Windows Media are either registered trademarks or tradema

5、rks of Microsoft Corporation in the United States and/ or other countries. AUDIO AMPLIFIER SECTION Maximum Power OutputFront50 W per channel Rear50 W per channel Continuous Power Output (RMS) Front19 W per channel into 4 , 40 Hz to 20 000 Hz at no more than 0.8% total harmonic distortion. Rear19 W p

6、er channel into 4 , 40 Hz to 20 000 Hz at no more than 0.8% total harmonic distortion. Load Impedance4 (4 to 8 allowance) Tone Control RangeBass10 dB at 100 Hz Treble10 dB at 10 kHz Frequency Response40 Hz to 20 000 Hz Signal-to-Noise Ratio70 dB Line-Out Level/Impedance2.0 V/20 k load (full scale) O

7、utput Impedance1 k TUNER SECTION Frequency RangeFM87.5 MHz to 108.0 MHz AM531 kHz to 1 602 kHz FM TunerUsable Sensitivity11.3 dBf (1.0 V/75 ) 50 dB Quieting Sensitivity16.3 dBf (1.8 V/75 ) Alternate Channel Selectivity (400 kHz) 65 dB Frequency Response40 Hz to 15 000 Hz Stereo Separation35 dB Captu

8、re Ratio1.5 dB AM TunerSensitivity20 V Selectivity35 dB CD PLAYER SECTION TypeCompact disc player Signal Detection SystemNon-contact optical pickup (semiconductor laser) Number of Channels2 channels (stereo) Frequency Response5 Hz to 20 000 Hz Dynamic Range96 dB Signal-to-Noise Ratio98 dB Wow and Fl

9、utterLess than measurable limit MP3 Decoding FormatMPEG1/2 Audio Layer 3 Max. Bit Rate: 320 kbps WMA (Windows Media Audio) Decoding FormatMax. Bit Rate: 192 kbps GENERAL Power RequirementOperating VoltageDC 14.4 V (11 V to 16 V allowance) Grounding SystemNegative ground Allowable Operating Temperatu

10、re0C to +40C Dimensions (W H D)Installation Size (approx.)182 mm 52 mm 150 mm Panel Size (approx.)188 mm 58 mm 11 mm Mass (approx.)1.3 kg (excluding accessories) RadioFans.CN 收音机爱 好者资料库 (No.MA136)1-3 SECTION 1 PRECAUTIONS 1.1Safety Precautions ! Burrs formed during molding may be left over on some p

11、arts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system. ! Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check. RadioFans.CN 收音机爱 好者资料库 1-4 (No.MA136) 1.2Preventing static electricity Elect

12、rostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs. 1.2.1 Grounding to prevent damage by static electricity Static electric

13、ity in the work area can destroy the optical pickup (laser diode) in devices such as CD players. Be careful to use proper grounding in the area where repairs are being performed. (1) Ground the workbench Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate

14、 over it before placing the traverse unit (optical pickup) on it. (2) Ground yourself Use an anti-static wrist strap to release any static electricity built up in your body. (3) Handling the optical pickup In order to maintain quality during transport and before installation, both sides of the laser

15、 diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.) Do not use a tester to check the condition of the laser diode in the optical pickup. The testers internal power source can easily destroy the laser diod

16、e. 1.3Handling the traverse unit (optical pickup) (1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. (2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the

17、replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a time when attaching it to the connector. (3) Handle the flexible cable carefully as it may break when subjected to strong force. (4) It is not possible to adjust the semi

18、-fixed resistor that adjusts the laser power. Do not turn it. 1.4Attention when traverse unit is decomposed *Please refer to Disassembly method in the text for the CD pickup unit. Apply solder to the short land before the flexible wire is disconnected from the connector on the CD pickup unit. (If th

19、e flexible wire is disconnected without applying solder, the CD pickup may be destroyed by static electricity.) In the assembly, be sure to remove solder from the short land after connecting the flexible wire. 1M (caption) Anti-static wrist strap Conductive material (conductive sheet) or iron plate

20、Pickup Short-circuit point (Soldering) Flexible wire (No.MA136)1-5 1.5Important for laser products 1.CLASS 1 LASER PRODUCT 2.DANGER : Invisible laser radiation when open and inter lock failed or defeated. Avoid direct exposure to beam. 3.CAUTION : There are no serviceable parts inside the Laser Unit

21、. Do not disassemble the Laser Unit. Replace the complete Laser Unit if it malfunctions. 4.CAUTION : The CD,MD and DVD player uses invisible laser radiation and is equipped with safety switches which prevent emission of radiation when the drawer is open and the safety interlocks have failed or are d

22、efeated. It is dangerous to defeat the safety switches. 5.CAUTION : If safety switches malfunction, the laser is able to function. 6.CAUTION : Use of controls, adjustments or performance of procedures other than those specified here in may result in hazardous radiation exposure. REPRODUCTION AND POS

23、ITION OF LABELS ! Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check. WARNING LABEL CAUTION : Visible and Invisible laser radiation when open and interlock failed or defeated. AVOID DIRECT EXPOSURE TO BEAM. (e) VARNING : Synlig och osynling

24、 laserstrlning nr den ppnas och sprren r urkopplad. Betrakta ej strlen. (s) VARO : Avattaessa ja suojalukitus ohitettuna tai viallisena olet alttiina nkyvlle ja nkymttmlle lasersteilylle. Vlt steen kohdistumista suoraan itseesi. (f) ADVARSEL : Synlig og usynlig laserstrling nr maskinen er ben eller

25、interlocken fejeler. Undg direkte eksponering til strling. (d) CLASS 1 LASER PRODUCT 1-6 (No.MA136) SECTION 2 SPECIFIC SERVICE INSTRUCTIONS 2.1HOW TO IDENTIFY MODELS 2.1.1NAME PLATE (as same as KD-G416) Discernment sign Discernment sign (No.MA136)1-7 SECTION 3 DISASSEMBLY 3.1Main body section 3.1.1R

26、emoving the front panel assembly (See Fig.1) (1) Push the detach button in the lower right part of the front panel assembly and remove the front panel assembly. Fig.1 3.1.2Removing the bottom cover (See Fig.2) (1) Turn the main body up side down. (2) Insert a screwdriver under the joints to release

27、the two joints a on the left side, two joints b on the right side and joint c on the back side of the main body, then remove the bottom cover from the main body. Note: When releasing the joints using a screwdriver, do not damage the main board. Fig.2 3.1.3Removing the front chassis assembly (See Fig

28、.3) Remove the front panel assembly and bottom cover. (1) Remove the two screws A on the both sides of the main body. (2) Release the two joints d and two joints e on the both sides of the main body, then remove the front chassis assembly toward the front. Fig.3 Front panel assembly Detach button Bo

29、ttom cover Joint b Joint b Joint c Joint a Joint a Joint d Front chassis assembly A Joint e Joint dJoint e 1-8 (No.MA136) 3.1.4Removing the side panel (See Fig.4) Reference: Remove the front panel assembly as required. (1) Remove the screw B and two screws C attaching the side panel on the left side

30、 of the main body. (2) Remove the side panel from the main body. Fig.4 3.1.5Removing the rear bracket (See Fig.5) Remove the bottom cover. (1) Remove the three screws D, three screws E and two screws F attaching the rear bracket on the back side of the main body. (2) Remove the rear bracket. 3.1.6Re

31、moving the main board (See Figs.5 and 6) Remove the front panel assembly, bottom cover and side pan- el. Reference: Remove the front chassis assembly as required. (1) Remove the three screws D attaching the rear bracket on the back side of the main body. (See Fig.5.) (2) Remove the two screws G atta

32、ching the main board. (See Fig.6.) (3) Disconnect the connector CN501 on the main board from the main body and take out the main board with the rear bracket. (See Fig.6.) Reference: Remove the rear bracket from the main body as required. (See 3.1.5 Removing the rear bracket.) Fig.5 Fig.6 Side panel

33、CBC EF DD E Rear bracket F Main board G G CN501 Rear bracket (No.MA136)1-9 3.1.7Removing the CD mechanism assembly (See Fig. 7) Remove the front panel assembly, bottom cover, side panel, rear bracket and main board. Reference: Remove the front chassis assembly as required. (1) Remove the three screw

34、s H attaching the CD mechanism assembly on the top chassis. (2) Take out the CD mechanism assembly. Fig.7 3.1.8Removing the switch board (See Figs.8 to 10) Remove the front panel assembly. (1) Remove the five screws J on the back side of the front pan- el assembly. (See Fig.8.) (2) Release the twelv

35、e joints f and remove the rear cover. (See Fig.9.) (3) Release the joint g and take out the switch board from the front panel assembly. (See Fig.10.) Note: When removing the rear cover assembly and switch board, be careful not to lose the spring. Fig.8 Fig.9 Fig.10 H H CD mechanism assembly Top chas

36、sis J JJ Joints f Joints f Joints fJoints f Rear cover Switch board Joint g Front panel assembly 1-10 (No.MA136) 3.2CD Mechanism Assembly 3.2.1Removing the top cover (See Figs.1 and 2) (1) Remove the two screws A on the both side of the body. (2) Lift the front side of the top cover and move the top

37、 cover backward to release the two joints a. Fig.1 Fig.2 A A A Joints aTop cover Joints a Top cover (No.MA136)1-11 3.2.2Removing the connector board (See Figs.3 to 5) CAUTION: Before disconnecting the flexible wire from the pickup, solder the short-circuit point on the pickup. No observance of this

38、in- struction may cause damage of the pickup. (1) Remove the screw B fixing the connector board. (2) Solder the short-circuit point on the connector board. (3) Disconnect the flexible wire from the pickup. (4) Move the connector board in the direction of the arrow to release the two joints b. (5) Un

39、solder the wire on the connector board if necessary. CAUTION: Unsolder the short-circuit point after reassembling. Fig.3 Fig.4 Fig.5 B Connector board PickupShort-circuit point Joints b Wires Pickup Short-circuit point (Soldering) Flexible wire B Flexible wire Connector board Frame 1-12 (No.MA136) 3

40、.2.3Removing the DET switch (See Figs.6 and 7) (1) Extend the two tabs c of the feed sw. holder and pull out the switch. (2) Unsolder the DET switch wire if necessary. Fig.6 Fig.7 Connector board DET switch Pickup DET switch Tab c Tab c DET switch wire Feed sw. holder (No.MA136)1-13 3.2.4Removing th

41、e chassis unit (See Figs.8 and 9) Prior to performing the following procedure, remove the top cover and connector board. (1) Remove the two suspension springs (L) and (R) attaching the chassis unit to the frame. CAUTION: The shape of the suspension spring (L) and (R) are dif- ferent. Handle them wit

42、h care. When reassembling, make sure that the three shafts on the underside of the chassis unit are inserted to the dampers certainly. Fig.8 Fig.9 Suspension spring (L) Suspension spring (L) Suspension spring (R) Suspension spring (R) Chassis unit Frame Chassis unit Frame Shafts Shaft Damper Damper

43、Damper 1-14 (No.MA136) 3.2.5Removing the clamper assembly (See Figs.10 and 11) Prior to performing the following procedure, remove the top cover. (1) Remove the clamper arm spring. (2) Move the clamper assembly in the direction of the arrow to release the two joints d. Fig.10 Fig.11 Clamper arm spri

44、ng Chassis rivet assembly Joint d Joint d Clamper assembly Clamper arm spring Clamper assembly Joint d Joint d Chassis rivet assembly (No.MA136)1-15 3.2.6Removing the loading / feed motor assembly (See Figs.12 and 13) Prior to performing the following procedure, remove the top cover, connector board

45、 and chassis unit. (1) Remove the screw C and move the loading / feed motor assembly in the direction of the arrow to remove it from the chassis rivet assembly. (2) Disconnect the wire from the loading / feed motor assembly if necessary. CAUTION: When reassembling, connect the wire from the loading

46、/ feed motor assembly to the flame as shown in Fig.12. Fig.12 Fig.13 Loading / feed motor assembly Loading / feed motor assembly C 1-16 (No.MA136) 3.2.7Removing the pickup unit (See Figs.14 to 18) Prior to performing the following procedure, remove the top cover, connector board and chassis unit. (1

47、) Remove the screw D and pull out the pu. shaft holder from the pu. shaft. (2) Remove the screw E attaching the feed sw. holder. (3) Move the part e of the pickup unit upward with the pu. shaft and the feed sw. holder, then release the joint f of the feed sw. holder in the direction of the arrow. Th

48、e joint g of the pickup unit and the feed rack is released, and the feed sw. holder comes off. (4) Remove the pu. shaft from the pickup unit. (5) Remove the screw F attaching the feed rack to the pickup unit. 3.2.8Reattaching the pickup unit (See Figs.14 to 17) (1) Reattach the feed rack to the pick

49、up unit using the screw F. (2) Reattach the feed sw. holder to the feed rack while setting the joint g to the slot of the feed rack and setting the part f of the feed rack to the switch of the feed sw. holder correct- ly. (3) As the feed sw. holder is temporarily attached to the pickup unit, set to the gear of the joint g and to the bending part of the chassis (joint h) at a time. CAUTION: Make sure that the part i on