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1、SERVICE MANUAL COPYRIGHT 2003 VICTOR COMPANY OF JAPAN, LIMITED No.MA038 2004/1 CD RECEIVER MA03820041 KD-G501, KD-G507 TABLE OF CONTENTS 1PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 2S
2、PECIFIC SERVICE INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 3DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 4
3、ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25 5TROUBLE SHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4、 . . 1-26 KD-G501 KD-G507 Area Suffix KD-G501 E - Continental Europe EX - Central Europe KD-G507 EE - Russian Federation RadioFans.CN 收音机爱 好者资料库 1-2 (No.MA038) SPECIFICATION AUDIO AMPLIFIER SECTION (KD-G501) Maximum Power OutputFront50 W per channel Rear50 W per channel Continuous Power Output (RMS)
5、 Front19 W per channel into 4 , 40 Hz to 20 000 Hz at no more than 0.8% total harmonic distortion. Rear19 W per channel into 4 , 40 Hz to 20 000 Hz at no more than 0.8% total harmonic distortion. Load Impedance4 (4 to 8 allowance) Tone Control RangeBass10 dB at 100 Hz Treble10 dB at 10 kHz Frequency
6、 Response40 Hz to 20 000 Hz Signal-to-Noise Ratio70 dB Line-Out Level/Impedance2.0 V/20 k load (full scale) Output Impedance1 k TUNER SECTION Frequency RangeFM87.5 MHz to 108.0 MHz AM(MW) 522 kHz to 1 620 kHz (LW) 144 kHz to 279 kHz FM TunerUsable Sensitivity11.3 dBf (1.0 V/75 ) 50 dB Quieting Sensi
7、tivity16.3 dBf (1.8 V/75 ) Alternate Channel Selectivity (400 kHz) 65 dB Frequency Response40 Hz to 15 000 Hz Stereo Separation30 dB Capture Ratio1.5 dB MW TunerSensitivity20 V Selectivity35 dB LW TunerSelectivity50 V CD PLAYER SECTION TypeCompact disc player Signal Detection SystemNon-contact optic
8、al pickup (semiconductor laser) Number of channels2 channels (stereo) Frequency Response5 Hz to 20 000 Hz Dynamic Range96 dB Signal-to-Noise Ratio98 dB Wow and FlutterLess than measurable limit MP3 decoding formatMPEG 1/2 Audio Layer 3 Max. Bit Rate:320 Kbps GENERAL Power RequirementOperating Voltag
9、eDC 14.4 V (11 V to 16 V allowance) Grounding SystemNegative ground Allowable Operating Temperature0C to +40C Dimensions (W H D)Installation Size (approx.)182 mm 52 mm 150 mm Panel Size (approx.)188 mm 58 mm 12 mm Mass (approx.)1.4 kg (excluding accessories) RadioFans.CN 收音机爱 好者资料库 (No.MA038)1-3 Des
10、ign and specifications are subject to change without notice. AUDIO AMPLIFIER SECTION (KD-G507) Maximum Power OutputFront50 W per channel Rear50 W per channel Continuous Power Output (RMS) Front19 W per channel into 4 , 40 Hz to 20 000 Hz at no more than 0.8% total harmonic distortion. Rear19 W per c
11、hannel into 4 , 40 Hz to 20 000 Hz at no more than 0.8% total harmonic distortion. Load Impedance4 (4 to 8 allowance) Tone Control RangeBass10 dB at 100 Hz Treble10 dB at 10 kHz Frequency Response40 Hz to 20 000 Hz Signal-to-Noise Ratio70 dB Line-Out Level/Impedance2.0 V/20 k load (full scale) Outpu
12、t Impedance1 k TUNER SECTION Frequency RangeFM1/FM287.5 MHz to 108.0 MHz FM365.00 MHz to 74.00 MHz AM(MW) 522 kHz to 1 620 kHz (LW) 144 kHz to 279 kHz FM TunerUsable Sensitivity11.3 dBf (1.0 V/75 ) 50 dB Quieting Sensitivity16.3 dBf (1.8 V/75 ) Alternate Channel Selectivity (400 kHz) 65 dB Frequency
13、 Response40 Hz to 15 000 Hz Stereo Separation30 dB Capture Ratio1.5 dB MW TunerSensitivity20 V Selectivity35 dB LW TunerSelectivity50 V CD PLAYER SECTION TypeCompact disc player Signal Detection SystemNon-contact optical pickup (semiconductor laser) Number of channels2 channels (stereo) Frequency Re
14、sponse5 Hz to 20 000 Hz Dynamic Range96 dB Signal-to-Noise Ratio98 dB Wow and FlutterLess than measurable limit MP3 decoding formatMPEG 1/2 Audio Layer 3 Max. Bit Rate:320 Kbps GENERAL Power RequirementOperating VoltageDC 14.4 V (11 V to 16 V allowance) Grounding SystemNegative ground Allowable Oper
15、ating Temperature0C to +40C Dimensions (W H D)Installation Size (approx.)182 mm 52 mm 150 mm Panel Size (approx.)188 mm 58 mm 12 mm Mass (approx.)1.4 kg (excluding accessories) RadioFans.CN 收音机爱 好者资料库 1-4 (No.MA038) SECTION 1 PRECAUTION 1.1Safety Precautions ! Burrs formed during molding may be left
16、 over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system. ! Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check. (No.MA038)1-5 1.2Preventing static electricity Electrostatic d
17、ischarge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs. 1.2.1 Grounding to prevent damage by static electricity Static electricity in the
18、 work area can destroy the optical pickup (laser diode) in devices such as CD players. Be careful to use proper grounding in the area where repairs are being performed. (1) Ground the workbench Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it b
19、efore placing the traverse unit (optical pickup) on it. (2) Ground yourself Use an anti-static wrist strap to release any static electricity built up in your body. (3) Handling the optical pickup In order to maintain quality during transport and before installation, both sides of the laser diode on
20、the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.) Do not use a tester to check the condition of the laser diode in the optical pickup. The testers internal power source can easily destroy the laser diode. 1.3Hand
21、ling the traverse unit (optical pickup) (1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. (2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the replacemen
22、t procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a time when attaching it to the connector. (3) Handle the flexible cable carefully as it may break when subjected to strong force. (4) It is not possible to adjust the semi-fixed res
23、istor that adjusts the laser power. Do not turn it. 1.4Attention when traverse unit is decomposed *Please refer to Disassembly method in the text for the CD pickup unit. Apply solder to the short land before the flexible wire is disconnected from the connector on the CD pickup unit. (If the flexible
24、 wire is disconnected without applying solder, the CDpickup may be destroyed by static electricity.) In the assembly, be sure to remove solder from the short land after connecting the flexible wire. 1M (caption) Anti-static wrist strap Conductive material (conductive sheet) or iron plate Pickup Shor
25、t-circuit point (Soldering) Flexible wire 1-6 (No.MA038) SECTION 2 SPECIFIC SERVICE INSTRUCTIONS This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS. (No.MA038)1-7 SECTION 3 DISASSEMBLY 3.1Main body 3.1.1Removing the front panel assembly (See Fig.1) (1) Push the detach button in the
26、lower right part of the front panel assembly and remove the front panel assembly. Fig.1 3.1.2Removing the bottom cover (See Fig.2) (1) Turn the main body up side down. (2) Insert a screwdriver under the joints to release the two joints a on the left side, two joints b on the right side and joint c o
27、n the back side of the main body, then remove the bottom cover from the main body. CAUTION: When releasing the joints using a screwdriver, do not damage the main board. Fig.2 3.1.3Removing the front chassis assembly (See Figs.3 and 4) Prior to performing the following procedures, remove the front pa
28、nel assembly and bottom cover. (1) From the both sides of the main body, remove the two screws A attaching the front chassis assembly. (See Fig.3.) (2) From the front side of the main body, remove the two screws B attaching the front chassis assembly. (See Fig.4.) (3) Release the two joints d and tw
29、o joints e from the both sides of the main body, then remove the front chassis assembly toward the front. (See Fig.3.) Fig.3 Fig.4 Front panel assembly Detach button Bottom cover Joint b Joint b Joint c Joint a Joint a Joint d Joint d Front chassis assembly A Joint e Joint e A B Front chassis assemb
30、ly 1-8 (No.MA038) 3.1.4Removing the side panel (See Fig.5) Prior to performing the following procedure, remove the front panel assemblyas required. (1) Remove the screw C and two screws D attaching the side panel on the left side of the main body, and remove the side panel. Fig.5 3.1.5Removing the r
31、ear bracket (See Fig.6) Prior to performing the following procedure, remove the bottom cover. (1) Remove the three screws E, screw F and three screws G attaching the rear bracket on the back side of the main body. (2) Remove the rear bracket. Reference: During reassembly, before fixing the rear brac
32、ket onto the main body, inserts the steering cable.(KD-G501 E) 3.1.6Removing the main board (See Figs.6 and 7) Prior to performing the following procedure, remove the front panel assembly, bottom cover, front chassis assembly and side panel. Remove the rear bracket as required. (1) Remove the three
33、screws E attaching the rear bracket on the back side of the main board. (See fig.6.) (2) Remove the two screws H attaching the main board. (See fig.7.) (3) Disconnect the connector CN501 and remove the main board. (See fig.7.) Reference: Remove the rear bracket from the main body as required. (See “
34、3.1.5 Removing the rear bracket”.) Fig.6 Fig.7 Side panel CCD GG E Rear bracket Insert the steering cable into the slot. F E Main board H H CN501 (No.MA038)1-9 3.1.7Removing the CD mechanism assembly (See Fig. 8) Prior to performing the following procedure, remove the front panel assembly, bottom co
35、ver, front chassis assembly, side panel, rear bracket and main board . (1) Remove the three screws J attaching the CD mechanism assembly. (2) Take out the CD mechanism assembly. Fig.8 3.1.8Removing the front board (See Figs.9 to 11) Prior to performing the following procedure, remove the front panel
36、 assembly. (1) Remove the four screws K on the back side of the front panel assembly. (See Fig.9.) (2) Release the ten joints f. (See Fig.10.) (3) Release the joint g and take out the front board. (See Fig.11.) Fig.9 Fig.10 Fig.11 J J CD mechanism assembly Top chassis K Rear cover Rear cover Joints
37、f Joints f Joints fJoints f Front board Spring Spring Front panel assembly 1-10 (No.MA038) 3.2CD Mechanism Assembly 3.2.1Removing the top cover (See Figs.1 and 2) (1) Remove the two screws A on the both side of the body. (2) Lift the front side of the top cover and move the top cover backward to rel
38、ease the two joints a. Fig.1 Fig.2 A A A Joints aTop cover Joints a Top cover (No.MA038)1-11 3.2.2Removing the connector board (See Figs.3 to 5) CAUTION: Before disconnecting the flexible wire from the pickup, solder the short-circuit point on the pickup. No observance of this in- struction may caus
39、e damage of the pickup. (1) Remove the screw B fixing the connector board. (2) Solder the short-circuit point on the connector board. (3) Disconnect the flexible wire from the pickup. (4) Move the connector board in the direction of the arrow to release the two joints b. (5) Unsolder the wire on the
40、 connector board if necessary. CAUTION: Unsolder the short-circuit point after reassembling. Fig.3 Fig.4 Fig.5 B Connector board PickupShort-circuit point Joints b Wires Pickup Short-circuit point (Soldering) Flexible wire B Flexible wire Connector board Frame 1-12 (No.MA038) 3.2.3Removing the DET s
41、witch (See Figs.6 and 7) (1) Extend the two tabs c of the feed sw. holder and pull out the switch. (2) Unsolder the DET switch wire if necessary. Fig.6 Fig.7 Connector board DET switch Pickup DET switch Tab c Tab c DET switch wire Feed sw. holder (No.MA038)1-13 3.2.4Removing the chassis unit (See Fi
42、gs.8 and 9) Prior to performing the following procedure, remove the top cover and connector board. (1) Remove the two suspension springs (L) and (R) attaching the chassis unit to the frame. CAUTION: The shape of the suspension spring (L) and (R) are dif- ferent. Handle them with care. When reassembl
43、ing, make sure that the three shafts on the underside of the chassis unit are inserted to the dampers certainly. Fig.8 Fig.9 Suspension spring (L) Suspension spring (L) Suspension spring (R) Suspension spring (R) Chassis unit Frame Chassis unit Frame Shafts Shaft Damper Damper Damper 1-14 (No.MA038)
44、 3.2.5Removing the clamper assembly (See Figs.10 and 11) Prior to performing the following procedure, remove the top cover. (1) Remove the clamper arm spring. (2) Move the clamper assembly in the direction of the arrow to release the two joints d. Fig.10 Fig.11 Clamper arm spring Chassis rivet assem
45、bly Joint d Joint d Clamper assembly Clamper arm spring Clamper assembly Joint d Joint d Chassis rivet assembly (No.MA038)1-15 3.2.6Removing the loading / feed motor assembly (See Figs.12 and 13) Prior to performing the following procedure, remove the top cover, connector board and chassis unit. (1)
46、 Remove the screw C and move the loading / feed motor assembly in the direction of the arrow to remove it from the chassis rivet assembly. (2) Disconnect the wire from the loading / feed motor assembly if necessary. CAUTION: When reassembling, connect the wire from the loading / feed motor assembly
47、to the flame as shown in Fig.12. Fig.12 Fig.13 Loading / feed motor assembly Loading / feed motor assembly C 1-16 (No.MA038) 3.2.7Removing the pickup unit (See Figs.14 to 18) Prior to performing the following procedure, remove the top cover, connector board and chassis unit. (1) Remove the screw D a
48、nd pull out the pu. shaft holder from the pu. shaft. (2) Remove the screw E attaching the feed sw. holder. (3) Move the part e of the pickup unit upward with the pu. shaft and the feed sw. holder, then release the joint f of the feed sw. holder in the direction of the arrow. The joint g of the picku
49、p unit and the feed rack is released, and the feed sw. holder comes off. (4) Remove the pu. shaft from the pickup unit. (5) Remove the screw F attaching the feed rack to the pickup unit. 3.2.8Reattaching the pickup unit (See Figs.14 to 17) (1) Reattach the feed rack to the pickup unit using the screw F. (2) Reattach the feed sw. holder to the feed rack while setting the joint g to the slot of the feed rack and setting the part f of the feed rack to the switch of the feed sw. holder correct- ly. (3) As the feed sw. holde
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