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1、SERVICE MANUAL CD/CASSETTE RECEIVER No.49729 Apr. 2002 COPYRIGHT 2002 VICTOR COMPANY OF JAPAN, LTD. KW-XC828 KW-XC828 Area Suffix UAther Areas Contents Safety precaution Disassembly method Adjustment method Flow of functional operation unit TOC read 1-2 1-3 1-30 1-31 Maintenance of laser pickup Repl
2、acement of laser pickup Description of major ICs 1-33 1-33 1-36 EX DIRECTORY SOUND VOLVOL SOURCERF U D ATT RadioFans.CN 收音机爱 好者资料库 1-2 KW-XC828 !CAUTION Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair
3、of this system. Safety precaution !CAUTION Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check. RadioFans.CN 收音机爱 好者资料库 1-3 KW-XC828 Remove the four screws A on both sides of the body. Release four joints a on both sides of the body using a
4、screwdriver and remove the front panel assembly toward the front. The connector which connects the front panel assembly with the rear section comes off. 1. 2. Disassembly method Removing the front panel assembly (See Fig.1 3) When reassembling, make sure that connector CN501 on the front panel assem
5、bly is securely connected to CN701 on the main board (See Fig.3). CAUTION: A A A A CN701 CN501 Joint a Joint a Front panel assembly Fig.1 Fig.2 Joint a Joint a Front panel assembly Fig.3 Front panel assembly RadioFans.CN 收音机爱 好者资料库 1-4 KW-XC828 Prior to performing the following procedure, remove the
6、 front panel assembly. Remove the twelve screws B retaining the system control board. Remove the five screws C retaining the switch board. Unsolder WR501 and WR502 of the wires connecting the system control board with the switch board. 1. 2. 3. Removing the system control board / switch board (See F
7、ig.4 , 5) B B B Switch board Switch board System control board CC B WR502 WR502 WR501 WR501 WR502 Fig.4 Fig.5 System control board B 1-5 KW-XC828 Prior to performing the following procedure, remove the front panel assembly. Remove the ten screws D, the screw E and F attaching the rear panel on the b
8、ack of the body. Remove the three screws G and the two screws H attaching the heat sink on the left side. Remove the three screws I attaching the CD player section and the cassette player section on the both sides of the body. Disconnect the card wire from connector CN702 on the main board in the CD
9、 player section on the back of the body. Remove the CD player section upward. 1. 2. 3. 4. 5. Removing the CD player section / cassette player section (See Fig.6 10) When reassembling, joint the CD player section and the cassette player section at four joints b. CAUTION: D D E D G G I I I CN702 CD pl
10、ayer section Cassette player section Joint b F H Heat sink Rear panel Fig.6 Fig.7 Fig.8 Fig.10Fig.9 Joint b CD player section Joint b Cassette player section 1-6 KW-XC828 Remove the three screws J attaching the main board. The connector CN601 on the main board is disconnected from the CD mechanism c
11、ontrol board. 1. Removing the main board (See Fig.11) Prior to performing the following procedure, remove the main board and MP3 board. Remove the three screws L attaching the CD mechanism assembly. 1. Removing the CD mechanism assembly (See Fig.13) Prior to performing the following procedure, remov
12、e the front panel assembly, the CD player section and the cassette player section. When reassembling, securely connect connector CN601 on the main board to the connector on the CD mechanism control board. CAUTION: Prior to performing the following procedure, remove the main board. Disconnect the wir
13、e from connector CN601on the MP3 board. Remove the five screws K and the MP3 board, releasing the joint c and d. 1. 2. Removing the MP3 board (See Fig.12) CN601 J JJ CD mechanism assembly L K K L L Fig.11 Fig.12 Fig.13 Main board CN601 Joint c MP3 board Joint d 1-7 KW-XC828 Prior to performing the f
14、ollowing procedure, remove the main board. Disconnect the card wire from connector CN972 on the main board. Remove the four screws N from the bottom cover of the cassette player section. 1. 2. Removing the cassette mechanism assembly (See Fig.14 , 15) Disconnect the card wire from connector CN972 on
15、 the main board. Remove the two screws M attaching the main board. 1. 2. Removing the main board (See Fig.14) Prior to performing the following procedure, remove the cassette mechanism assembly. Remove the screw O and move the connector board in the direction of the arrow to release the two joints e
16、. Disconnect the wire from connector CJ402 and the card wire from CN403 on the connector board respectively. 1. 2. Removing the connector board (See Fig.16) Prior to performing the following procedures, remove the front panel assembly, the CD player section and the cassette player section. M M CN972
17、 Cassette mechanism assembly Bottom cover NN Fig.14 Fig.15 Fig.16 Main board Joint e Connector board CN403 CJ402 O 1-8 KW-XC828 Remove the two screws A on each side of the body. Lift the front side of the top cover and move the cover backward to release the two joints a. 1. 2. Removing the top cover
18、 (See Fig.1 and 2) Remove the screw B fixing the connector board. Solder the short-circuit point on the connector board. Disconnect the flexible wire from the pickup. Move the connector board in the direction of the arrow to release the two joints b. Unsolder the wire on the connector board if neces
19、sary. 1. 2. 3. 4. Removing the connector board (See Fig.3 to 5) Before disconnecting the flexible wire from the pickup, solder the short-circuit point on the pickup. No observance of this instruction may cause damage of the pickup. CAUTION: Unsolder the short-circuit point after reassembling. CAUTIO
20、N: Fig.1 Fig.2 Fig.3 Fig.4Fig.5 A A A B B Joints a Joints a Top cover Top cover Connector board DET switch Pickup Pickup Short-circuit Joints b Short-circuit point (Soldering) Flexible wire Flexible wire Connector board Frame 1-9 KW-XC828 Extend the two tabs c of the feed sw. holder and pull out the
21、 switch. Unsolder the DET switch wire if necessary. 1. 2. Removing the DET switch (See Fig.3 and 6) Prior to performing the following procedure, remove the top cover and the connector board. Remove the two suspension springs (L) and (R) attaching the chassis unit to the frame. 1. Removing the chassi
22、s unit (See Fig.7 and 8) The shape of the suspension spring (L) and (R) are different. Handle them with care. CAUTION: When reassembling, make sure that the three shafts on the underside of the chassis unit are inserted to the dampers certainly. CAUTION: Fig.3 Fig.6 Fig.8Fig.7 B Connector board DET
23、switch DET switch PickupShort-circuit Joints b Tab c Feed sw. holder Tab c Suspension spring (L) Suspension spring (L) Suspension spring (R) Suspension spring (R) Chassis unit Chassis unit Frame Frame Shafts Shaft Damper Damper Damper 1-10 KW-XC828 Prior to performing the following procedure, remove
24、 the top cover, the connector board and the chassis unit. Remove the screw C and move the loading / feed motor assembly in the direction of the arrow to remove it from the chassis rivet assembly. Disconnect the wire from the loading / feed motor assembly if necessary. 1. 2. Removing the loading / fe
25、ed motor assembly (See Fig.11 and 12) Prior to performing the following procedure, remove the top cover. Remove the clamper arm spring. Move the clamper assembly in the direction of the arrow to release the two joints d. 1. 2. Removing the clamper assembly (See Fig.9 and 10) When reassembling, conne
26、ct the wire from the loading / feed motor assembly to the flame as shown in Fig.11. CAUTION: Fig.9 Fig.10 Fig.12Fig.11 Clamper arm spring Clamper arm spring Chassis rivet assembly Joint d Joint d Clamper assembly Clamper assembly Joint d Joint d Chassis rivet assembly Loading / feed motor assembly L
27、oading / feed motor assembly C 1-11 KW-XC828 Reattach the feed rack to the pickup unit using the screw F. Reattach the feed sw. holder to the feed rack while setting the joint tab g to the slot of the feed rack and setting the part f of the feed rack to the switch of the feed sw. holder correctly. A
28、s the feed sw. holder is temporarily attached to the pickup unit, set to the gear of the joint g and to the bending part of the chassis (joint h) at a time. 1. 2. 3. Reattach the feed sw. holder using the screw E. Reattach the shaft to the pickup unit. Reattach the pu. shaft holder to the shaft usin
29、g the screw D. 4. 5. Reattaching the pickup unit (See Fig.13 to 16) Prior to performing the following procedure, remove the top cover, the connector board and the chassis unit. Remove the screw D and pull out the pu. shaft holder from the shaft. Remove the screw E attaching the feed sw. holder. Move
30、 the part e of the pickup unit upward with the shaft and the feed sw. holder, then release the joint f of the feed sw. holder in the direction of the arrow. The joint g of the pickup unit and the feed rack is released, and the feed sw. holder comes off. Remove the shaft from the pickup unit. Remove
31、the screw F attaching the feed rack to the pickup unit. 1. 2. 3. 4. 5. Removing the pickup unit (See Fig.13 to 17) Make sure that the part i on the underside of the feed rack is certainly inserted to the slot j of the change lock lever. CAUTION: Fig.13 Fig.14 Fig.15 Fig.17Fig.16 Feed sw. holder Feed
32、 sw. holder Feed sw. holder E D D E F Joint f Joint f Joint f Joint g Joint f Joint e Joint e Pickup unit Pu. shaft holder Pu. shaft holder Shaft Shaft Feed rack Feed rack Pickup unit Pickup unit Feed sw. holder Pickup unit Feed rack Pickup unit Joint h Part i Slot j Joint g 1-12 KW-XC828 Prior to p
33、erforming the following procedure, remove the top cover, the connector board, the chassis unit, and the clamper assembly. Remove the screw H. Move the top plate assembly in the direction of the arrow to release the two joints p. Unsolder the wire marked q if necessary. 1. 2. 3. Removing the top plat
34、e assembly (See Fig.20) Prior to performing the following procedure, remove the top cover, the connector board and the clamper unit. Turn the trigger arm in the direction of the arrow to release the joint k and pull out upward. 1. Removing the trigger arm (See Fig.18 and 19) When reassembling, inser
35、t the part l and m of the trigger arm into the part n and o at the slot of the chassis rivet assembly respectively and join the joint k at a time. CAUTION: Fig.18 Fig.19 Fig.20 Joint k Trigger arm Trigger arm Chassis rivet assembly Chassis rivet assembly Part n Part l Part m Part o Top plate assembl
36、y Joints p q H 1-13 KW-XC828 Reattach the select lock arm spring to the top plate and set the shorter end of the select lock arm spring to the hook u on the top plate. Set the other longer end of the select lock arm spring to the boss v on the underside of the select lock arm, and join the select lo
37、ck arm to the slots (joint t). Turn the select lock arm as shown in the figure. Reattach the select arm (L) while setting the part r to the first peak of the link plate gear, and join the joint s. 1. 2. 3. Reassembling the select arm (L) / select lock arm (See Fig.23 to 25) Prior to performing the f
38、ollowing procedure, remove the top plate assembly. Bring up the select arm (L) to release from the link plate (joint r) and turn in the direction of the arrow to release the joint s. Unsolder the wire of the select arm (L) marked q if necessary. Turn the select lock arm in the direction of the arrow
39、 to release the two joints t. The select lock arm spring comes off the select lock arm at the same time. 1. 2. 3. Removing the select arm (L) / select lock arm (See Fig.21 and 22) When reattaching the select arm (L), check if the points w and x are correctly fitted and if each part operates properly
40、. CAUTION: Reverse the above removing procedure.REFERENCE: Fig.21 Fig.22 Fig.23 Fig.25Fig.24 Top plate Top plate Select arm (L) Select lock arm Select lock arm Select lock arm spring Select lock arm Select lock arm Select lock arm Joint rLink plate Link plate Joint z Joint z Joint a Select arm (R) J
41、oint y Joint s q Link plate spring Joint b Joints t Hook u Hook u Boss v Select lock arm spring Joint t Joint t Link plate Joint r Point x Select arm (L) Select arm (R) Joint a Joint b Link plate spring Joint r Joint s 1-14 KW-XC828 Reattach the link plate spring. Reattach the link plate to the link
42、 plate spring while joining them at joint b. Reattach the part y of the select arm (R) to the first peak of the link plate while joining the two joints z with the slots. Then turn the select arm (R) as shown in the figure. The top plate is joined to the joint a. 1. 2. 3. Reattaching the Select arm (
43、R) / link plate (See Fig.25 and 26) Prior to performing the following procedure, remove the top plate assembly. Bring up the select arm (R) to release from the link plate (joint y) and turn as shown in the figure to release the two joints z and joint a. Move the link plate in the direction of the ar
44、row to release the joint b. Remove the link plate spring at the same time. 1. 2. Removing the select arm (R) / link plate (See Fig.21 and 22) When reattaching the select arm (R), check if the part c is correctly fitted and if each part operates properly. CAUTION: Reverse the above removing procedure
45、.REFERENCE: Before removing the link plate, remove the select arm (L). REFERENCE: Fig.26 Fig.21 Fig.22 Top plate Top plate Select arm (L) Select lock arm Select lock arm Select lock arm spring Select lock arm Joint rLink plate Link plate Link plate Joint z Joint z Joint a Select arm (R) Part y Joint
46、 s q Link plate spring Joint b Joints t Hook u Fig.25 Select lock arm Point x Select arm (L) Select arm (R) Joint a Joint b Link plate spring Part y Joint z Joint zPart y 1-15 KW-XC828 Prior to performing the following procedure, remove the clamper assembly and the top plate assembly. Push inward th
47、e loading roller assembly on the gear side and detach it upward from the slot of the joint d of the lock arm rivet assembly. Detach the loading roller assembly from the slot of the joint e of the lock arm rivet assembly. The roller guide comes off the gear section of the loading roller assembly. Rem
48、ove the roller guide and the washer from the shaft of the loading roller assembly. Remove the screw I attaching the lock arm rivet assembly. Push the shaft at the joint f of the lock arm rivet assembly inward to release the lock arm rivet assembly from the slot of the slide plate. Extend the lock ar
49、m rivet assembly outward and release the joint g from the boss of the chassis rivet assembly. The roller guide springs on both sides come off. 1. 2. 3. Removing the loading roller assembly (See Fig.27 to 29) When reassembling, reattach the left and right roller guide springs to the lock arm rivet assembly before reattaching the lock arm rivet assembly to the chassis rivet assembly. Make sure to fit the part h of the roller guide spring (L) inside of the roller guide (Refer to Fig.30). CAUTION: Fig.27 Fig.28-1 Fig.28-2 Fig.29Fig.30 Roller guide
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