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1、SERVICE MANUAL No.21106 May. 2002 COPYRIGHT 2002 VICTOR COMPANY OF JAPAN, LTD. SP-PW100 POWERED SUBWOOFER Safety precautions Disassembly method Description of major ICs 1- 2 1- 3 1- 78 Contents STAND BY/ON SP-PW100 POWERED SUBWOOFER SP-PW100 Area suffix UP - Korea RadioFans.CN 收音机爱 好者资料库 SP-PW100 1-
2、2 1. This design of this product contains special hardware and many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in
3、 the original circuits. Services should be performed by qualified personnel only. 2. Alterations of the design or circuitry of the product should not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will f
4、urther relieve the manufacture of responsibility for personal injury or property damage resulting therefrom. 3. Many electrical and mechanical parts in the products have special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection
5、afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features are identified by shading
6、on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety characteristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards. 4. The leads in the p
7、roducts are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be obse
8、rved, and it should be confirmed that they have been returned to normal, after re-assembling. 5. Leakage currnet check (Electrical shock hazard testing) After re-assembling the product, always perform an isolation check on the exposed metal parts of the product (antenna terminals, knobs, metal cabin
9、et, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock. Do not use a line isolation transformer during this check. Plug the AC line cord directly into the AC outlet. Using a Leakage Current Tester, measure the leakage curre
10、nt from each exposed metal parts of the cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.). Alternate check method Plug the AC line cord directly into the AC outlet. Use an AC voltmeter
11、 having, 1,000 ohms per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor between an exposed metal part and a known good earth ground. Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection
12、to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and meausre the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA
13、 AC (r.m.s.). 1. This equipment has been designed and manufactured to meet international safety standards. 2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained. 3. Repairs must be made in accordance with the relevant safety standards. 4. It is essent
14、ial that safety critical components are replaced by approved parts. 5. If mains voltage selector is provided, check setting for local voltage. Good earth ground Place this probe on each exposed metal part. AC VOLTMETER (Having 1000 ohms/volts, or more sensitivity) 1500 10W 0.15 F AC TYPE ! Burrs for
15、med during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system. In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with bl
16、ack such as the resistor ( ), diode ( ) and ICP ( ) or identified by the mark nearby are critical for safety. (This regulation does not correspond to J and C version.) RadioFans.CN 收音机爱 好者资料库 SP-PW100 1-3 Remove the front net from the four holders that are fixing the front net. Note: 1. 2. 3. Disass
17、embly method Removing the front net (See Fig.1, 2) Remove the front net. Remove the six screws A attaching the woofer. Pull out the woofer toward you. Remove the speaker cord. Removing the woofer (See Fig.3, 4) When it is hard to remove the front net, insert a minus driver, etc. in the place between
18、 the main body and the front net as shown in Fig.2 before removing the front net. Exercise care not to damage the main body and the front net when inserting the minus driver. For this purpose, insert the minus driver together with cloth and the like. Fig.1 Fig.2 Fig.3 Fig.4 Main body Front net Woofe
19、r Speaker cord (Red, Black) Woofer A A Front net RadioFans.CN 收音机爱 好者资料库 SP-PW100 1-4 Place the bottom of the front panel upward. While inserting a minus driver, etc. in the two grooves, remove the four holders that are fixing the front panel. Note: 1. 2. Removing the front panel (See Fig.5) Remove
20、the front panel. Remove the two screws B attaching the LED board.1. Removing the LED board (See Fig.6) Remove the eleven screws C attaching the amplifier box on the back side of the main body Remove the speaker cord connector connecting the amplifier box and the speaker. 1. 2. Removing the amplifier
21、 box (See Fig.7, 8) Exercise care not to damage the main body and the front net when inserting the minus driver. For this purpose, insert the minus driver together with cloth and the like. Fig.5 Fig.6 Fig.7 Fig.8 Front panel Bottom of main bodyConnector LED board B C C Front panel Amplifier box Spea
22、ker cord connector SP-PW100 1-5 Pull out the volume knob and the crossover frequency knob. Remove the three screws D attaching the input jack and speaker terminal. Remove the two screws D attaching the voltage selector, and then remove the rear panel. 1. 2. 3. Removing the rear panel (See Fig.9) Rem
23、ove the rear panel. Pull out the power switch knob. Remove the three screws E and the two screws F attaching the bracket a. Pull out the power cord clamp from the bracket a. Pull out the power switch board backward. Remove the connector CN899. Note: 1. 2. 3. 4. 5. Removing the power switch board (Se
24、e Fig.10) Remove the rear panel. Pull out the phase knob. Remove the two nuts attaching the volume knob. Remove the two screws G and the two screws H attaching the bracket b. After removing the connector CN811, pull out the terminal board. Remove the connector CN851. 1. 2. 3. 4. 5. Removing the term
25、inal board (See Fig.11, 12) Cut the tie-band, if necessary. Volume knob Amplifier box Rear panel Nut Phase knob Bracket b Terminal board CN899 CN811 CN851 Terminal board Power switch knob Bracket a Power switch board Voltage selector Crossover frequency knob D D F E G H Fig.9 Fig.10 Fig.11 Fig.12 SP
26、-PW100 1-6 Prior to performing the following procedure, remove the rear panel, the terminal board. Remove the connectors CN881 and CN891 Remove the six screws I attaching the amplifier board. 1. 2. Removing the amplifier board (See Fig.13) Prior to performing the following procedure, remove the rear
27、 panel, the power supply board, the amplifier board. Remove the four screws J attaching the transformer. J1. Removing the transformer (See Fig.14) Fig.13 Fig.14 Amplifier board Transformer I I J CN891 CN881 SP-PW100 1-7 TR1TR2 R2 C1 TR3 TR4 D6 R4 TR6 C2 R5 R6 TR5 R3 D1 R7 TR7 R8 R51 C5 TR9 R9 TR8 TR
28、12 TR10 TR11TR23 TR24 TR22 TR21 R14 R16 R19 TR20 R15 R16 R17 TR19 R18 C6 D7 TR14TR13 C3 R12 TR16TR15 TR17 R13 TR31 R31 D31 D32 TR32 R32 Comparator Comparator D34 D36 D35 D33 SUB 1 3 5 4 2 7 6 8 212291610 14 15 11 1213 17 18 19 20 STK411-290E(IC821) : Front power amp. Description of major ICs SP-PW10
29、0 1-8 NJM4580D(IC811, IC812, IC813) : Dual ope. amp. V+ INPUT + V- OUTPUT A OUT A -IN A +IN V- 1 2 3 4 AB (TOP VIEW) 8 7 6 5 V+ B -IN B +IN B OUT 1. Pin layout 2. Block diagram TC74HCU04AP(IC851) : 2Ch NOR gate 1 2 3 4 5 6 7 14 13 12 11 10 9 8 1A 1Y 2A 2Y 3A 3Y GND VCC 6A 6Y 5A 5Y 4A 4Y A L H Y H L
30、1. Pin layout & block diagram2. True table SP-PW100 2-1 5 3 4 2 1 ABC MAINS PLUG POWER POWER TRANS POWER-SUPPLY CIRCUIT POWER AMP IC 821 VOLUME FW801 INPUT (LOW-LEVEL) INPUT (HIGH-LEVEL) OUTPUT (SPEAKER-OUT) L / MONO IC 813 PHASE SW NORMAL- REVERSE IC 851 CN811 B+ CN881 SPEAKER OUT IN 9V RGE. PROTEC
31、T MUTE IC 811 IC 813 B+ Q8801 Q8201 Q8202 Q8203 REGULATOR Q8701 Q8702 IC 812 DC-DET MUTE PROTECT DC-DET RY881 CN881 CN891 CN851 CN861 REDGREEN INDICATOR DC-DETCTOR IN PUT L / H AMP & H.P FILTER L.P FILTER FW801 CN821 IN PUT L / H AMP LED CONT. Block diagram SP-PW100 2-3 Standard schematic diagram Pa
32、rts are safety assurance parts. When replacing those parts make sure to use the specified. MAIN signal IC811 IC811 IC812 IC812 IC813 R8105R8103 R8104 R8124 R8118 R8119 R8120 R8123 R8126 R8107R8109 R8111R8112 R8115 R8113 R8114 R8116 C8103 C8112 C8113 C8101 C8102 VR811 CN899 R8121 C8105 C8108 C8109 C8
33、252 IC851 IC851 IC851IC851 CN881 C8504 C8506 C8508 C8501 C8503 R8514 R8515 R8518 R8517 R8519 FW801 R8504 R8505 R8506 R8507 R8521 C8122 R8522 R8523 D8507 D8502 D8503 D8504 D8508 D8509 C8507 IC813 Q8501 Q8801 C8505 IC861 R8801 R8224 CN851 CN861 D8602 D8601 R8601 R8803 Q8701 R8704 R8701 R8703 D8701 D87
34、02 R8702 Q8702 C8927 C8917 C8914 IC821 R8223 F8911 F8921 R8922 PP892 S8901 PP891 C8901 D8201 R8208 D8202 D8205D8206 R8202 R8203 C8203 C8204 C8213 R8213 D8911 D8921 C8925 C8928 L8201 C8210 R8219 R8222 RY881 R8217 C8201 IC851 IC851 C8924 D8511 D8603 F8901 R8802 C8219 T8901 S8101 C8218C8217 R8252 C8233
35、 C8234 VR812 C8124 F8902 PP891 S8901 PP892 C8901 F8901 S8902 T8901 C8104 R8101R8102 R8125 R8106 R8108 R8110 R8117 C8114 C8115 C8116 C8111 R8122 D8510 Q8102 C8106 C8107 C8110 R8227 R8226 R8225 R8705 C8502 R8516 R8503 R8502 R8501 R8512 R8811 R8812 D8505 D8506 D8501 Q8502 R8520 Q8203 J8101 J8102 C8701C
36、8702 C8703C8704 R8229 C8921C8922 C8911C8912 C8915 CN821 CN811 CN891 R8209 R8204 R8205 R8201 C8202 R8207 C8208 D8208 R8212 R8215 R8211 R8214 R8210 D8207 R8216 D8924 C8207 C8209 R8921 Q8204 Q8201 Q8202 C8211 D8209 R8221 R8218 R8220 R8206 C8205 D8801 C8212 C8232 Q8101 C8801 C8215 C8206 R8228 D8212 D821
37、1 R8233 C8214 C8253 C8121 C8231 R8128R8127 C8123 R8129 CN899 C2117 C2118 NJM4580D-D NJM4580D-D NJM4580D-D NJM4580D-D NJM4580D-D 68K56K 56K 56K 150K 150K 150K 6.8K 100K 1.8k2.2k 5.6k5.6k 10K 15K 12K 39K 0.0022 0.022 0.022 10/50 10/50 10KB QGA7901C1-02 150K 0.22 0.012 0.022 0.1 TC74HCU04AP TC74HCU04AP
38、 TC74HCU04APTC74HCU04AP QGA3901C1-02 10/50 10/50 470/6.3 22/25100/25 1M 4.7K 22 560K 510K 1K 100K 1M 2.2K 1K 150P 180 22 1SS133-T2 1SS133-T2 1SS133-T2 1SS133-T2 1SS133-T2 1SS133-T2 0.01 NJM4580D-D KTC3199/GL/-T 2SC945/PK/-T 100P UPC78L05J-T 2.2K 56K QGA2501C1-02 1SS133-T2 1SS133-T2 180 2.2K 2SD400MP
39、/EF/-T 1.5K 10 1.5K MTZJ10B-T2 MTZJ10B-T2 10 2SB544MP/EF/-T 0.1 0.1/100 0.1/100 STK411-290E 56K 4.7 QSW0632-001 0.0047 MTZJ8.2C-T2 10K MTZJ8.2C-T2 MTZJ33C-T2MTZJ33C-T2 100 100 100/50 10/50 8.2P/50 10 D5SBA20-S1 D5SBA20-S1 0.1 2.2/50 QQLZ005-R45 10/25 100K 82K QSK0190-001 100K 100P/50 TC74HCU04AP TC7
40、4HCU04AP 0.1 MTZJ6.8B-T2 SPR-325MVW 2.2K 1/50 QSW0834-001 10/5010/50 10 150P/50 150P/50 20KB 0.01 QSW0632-001 0.0047 QSW0838-001 QQT0265-004 0.22 470K470K 47K 1K 12k 150k 3.9K 1000P 1000P 1/50 10/50 6.8K 1SS133-T2 KTC3199/GL/-T 0.27 0.082 0.0033 56K 560 33K 10 100/10 47K 100K 12K 1K 4.7K 6.2K 4.7K 1
41、SS133-T2 1SS133-T2 1SS133-T2 KTC3199/GL/-T 4.7K KTC3199/GL/-T QNN0090-001 QNB0002-001 47/25 47/25 100/25 100/25 0.33 6800/256800/25 4700/504700/50 0.1/100 QGB2016K1-15 QGB2016J1-15 QGA3901C1-05 100K 2.7K 2.7K 10 100/50 1K 0.22 1SS133-T2 1.2K22K 0.33 10K 0.33 1SS133-T2 10 DSK10C-T1 220P/50 0.22 33K K
42、TA1267/YG/-T KTC3199/GL/-T KTA1267/YG/-T 47/25 1SS133-T2 100K 10K 10K56K 470P/50 1SS133-T2 100/16 100P/50 KTC3199/GL/-T 1/50 100/25 2.2/50 270 1N5402M-20 1N5402M-20 4.7K 0.1 0.01/16 10/50 150P/50 1K 1K 0.01 680k QGA7901C1-04 150P 150P ABCDEFG 1 2 3 4 5 SP-PW100 2-4 SP-PW100 Printed circuit boards T1
43、A B7001 C8219 C8201 C8202 C8203 C8204 C8205 C8206 C8207 C8208 C8209 C8210 C8211 C8212 C8213 C8214 C8215 C8216 C8217 C8218 C8701 C8702 C8703 C8704 C8801 C8911C8912 C8913 C8914 C8915 C8916 C8917 C8921C8922 C8923 C8924 C8925 C8926 C8927 C8928 1514131211 10987654321 CN821 CN881 CN891 D8201 D8202 C8231 C
44、8235 D8205 D8206 D8207 D8208 D8209 D8211 D8212 D8701 D8702 D8801 D8911 D8921 D8924 IC821 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 L8201 Q8201 Q8202 Q8203 Q8204 Q8701 Q8702 Q8801 R8201 R8202 R8203 R8204 R8205 R8206 R8207 R8208 R8209 R8210 R8211 R8212 R8213 R8214 R8215 R8216 R8217 R821
45、8 R8219 R8220 R8221 R8222 R8223 R8224 R8225 R8226 R8227 R8228 R8229 R8233 R8701 R8702 R8703 R8704 R8705 C8237 R8801 R8802 R8803 R8811 R8812 R8921 R8922 RY881 Z892 Z893 Z894Z895 B7852 B7204 C8223 B7206 B7207 B7851 B7020 B7009 B7010 B7008 B7004 B7003 C8222 B7011 B7952 C8236 B7404 B7211 EP881 R8254 B73
46、04 B7403 B7016 B7951 W8801 B7208 B7702 B7953 B7701 B7202 B7007 B7402 C8252 B7502 B7012 W8912 B7205 B7301 B7501 B7201 B7401 B7203 C8232 B7013 B7018 C8233 B7210 B7017 C8234 W8911 B7014 C8254 C8255 W8921 W8931 R8255 W8951 C8253 R8252 WC881 B7303 2 1 F8911 F8921 1 5 B6301 B6302 CN899 PP891 PP892 S8901 F
47、8901 Z897 Z898 C8901 S8902 Z896 F8902 Z899 C8101 C8102 C8103 C8104 C8105 C8106 C8107 C8108 C8109 C8112 C8113 C8114 C8115 C8116 C8501 C8502 C8503 C8504 C8505 C8506 C8507 C8508 C8509 B8006 CN851 D8501 D8502 D8503 D8504 D8505 D8506 D8507 D8508 D8509 D8510 D8511 IC861 IC811 IC812 IC813 IC851 J8101 Q8101
48、 Q8102 Q8501 Q8502 R8101 R8102 R8103 R8104 R8105 R8106 R8107 R8108 R8109 R8110 R8111 R8112 R8113 R8114 R8115 R8116 R8118 R8119 R8120 R8121 R8122 R8123 R8124 R8125 R8126 R8501 R8502 R8503 R8504 R8505 R8506 R8507 R8512 R8513 R8514 R8515 R8516 R8517 R8518 R8519 R8520 R8521 R8522 R8523 S8101 CN811 B8201
49、 B8004 B8005 B8009 B8008 B8002 B8001 B8301 B8003 B8007 B8601 FW801 C8121 C8122 B8006 R8127 R8128 141 87 151 21 VR811 FW801 C8110 C8111 R8117 Terminal board Power supply board Amplifier board Volume board HABCDEFG 1 2 3 4 5 SP-PW100 3-2 5 4 3 8 7 6 2 9 9 10 1 Exploded view of general assembly and parts list Block No.M MM1 6 6 3-3 SP-PW100 ItemParts numberParts nameAreaA Parts list (Gener