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1、 2005-3 PRINTED IN JAPAN B53-0265-00 (N) 1708 CD RECEIVER KDC-MP828 KDC-W7531/Y KDC-W8531/Y KDC-X789/X8529/X889 SERVICE MANUAL 24Bit DAC KDC-W7531 PTY FFFF AN SCRL VOLVOL AUDAUD ATT SWSW AMEMENUSCANREPM.RDM SRC F.D.RDMS.MODE RDM System PTY VOL AUD ATT FFFF AN SCRL SW SRC 24Bit DAC KDC-W8531 AMETIMEN
2、USCANREPM.RDMF.D.RDMS.MODE RDM System 24Bit DAC KDC-X789 PTY/C.S. FFFF AN SCRL VOLVOL AUDAUD ATT SW SCANREPM.RDM SRC F.D.RDMS.MODE RDM AMEAUTOMENU System VOL AUD ATT FFFF AN SCRL SW SRC 24Bit DAC KDC-X8529 SCANREPM.RDMF.D.RDMS.MODE RDM System AMEAUTOMENU 24Bit DAC KDC-X889 PTY/C.S. FFFF AN SCRL VOLV
3、OL AUDAUD ATT SWSW SCANREPM.RDM SRC F.D.RDMS.MODE RDM AMEMENU AN KDC-MP828 SRC VOLVOL AUDAUD ATT AMEAUTOMENU FFFF SCANS.MODEREPM.RDMF. SCRL SWSW PTY/C.S. D.RDM RDM AUTO SPARE TDF PANEL MAIN UNIT NAMETDF PARTS No.TDF NAME KDC-MP828Y33-2200-61TDF-MP85D KDC-W7531/YY33-2190-64TDF-W7531 KDC-W8531/YY33-21
4、90-63TDF-W8531 KDC-X789Y33-2190-61TDF-75DX KDC-X8529Y33-2190-62TDF-X8529 Mounting hardware assy (J21-9716-03) Plastic cabinet assy (A02-2732-03) * DC cord (E30-xxxx-xx) Lever (D10-4589-04) x2 * Escutcheon (B07-xxxx-xx) KDC-MP828KDC-W7531/Y KDC-W8531/YKDC-X789 KDC-X8529KDC-X889 KDC-X889Y33-2190-60TDF
5、-85DX * Tapping screw (N09-xxxx-xx) * Antenna adaptor (T90-0523-05) * DC cord (E30-6412-05) * Compact disc (W01-xxxx-xx) * Screw set (N99-xxxx-xx) * Remote controller assy (RC-527) (A70-2067-05) Battery (Not supplied) CD MECHANISM EXTENSION CORD (24P) : W05-0934-00 A unique identification number (Un
6、ique ID) is given to each unit, which is imprinted on the CD mechanism assembly. If and when the mechanism assembly or Flash ROM (IC17) on the mechanism board is replaced, it is necessary to write the Unique ID. For details, refer to “How to Write the Unique ID” on Page 18. * Depends on the model. R
7、efer to the parts list. This product uses Lead Free solder. RadioFans.CN 收音机爱 好者资料库 2 KDC-MP828/W7531/W7531Y/W8531 /W8531Y/X789/X8529/X889 BLOCK DIAGRAM AM+B FRONT-END A1 CN550 CD/MD J2 LX-BUS SW5V A8V A8V AGC E-VOL/ SOURCE SELECTOR LPFDSPDACLPF A3.3VA5V D3.3VD5VBU5V A8V A3.3VREF+B SVR REF PRE MUTEA
8、MP OP IC POWER 9V PRE OUT PRE OUT PRE OUT AUX IN SHIFT LEVEL D3.3V IC304 IC303IC301,302IC306-308IC305 IC1 IC5IC3 IC4 IC800Q800,802 Q608-613 Q801 IC750 IC500 Q402,403 IC300 IC601-603 IC103 DRIVER MUTE BU5V IC102 RDS DECODER IC400 IC100 MD-DET MEMORY INSTALLER ROM CORRECTION IC104 SW5V BU5V A8V D5V SE
9、RVO Q450 DSI BU5V UP BACK RESET IC (X16-252) BU5V SYSTEM u-COM OPEL DISP P-CON ANT-CON EXT AMP ACC DET DIMMER SURGE DET B.U DET Q20,21 BU5V SW16V Q50-52 Q41,43,44 ILL+B SW14V IC10 A8V Q12 IC601-603 DC/DC (5VPRE) +B MOTOR Q30,32 42,45 PANEL 5V (VFD) SERVO IC80 FL DC Q31,33 DC/DC IC60 DRIVER MOTOR IC4
10、50 CD5V Q63,64 SW5V Q22,23 MECHA PANEL M1 CLOSE OPEN/ DET Q100,101 P CON ANT CON EXT.AMP.CON DIMMER ACC BACK UP LINE PANEL SP OUT(FR) SP OUT(RL) SP OUT(FL) SP OUT(RR) REMOTE IC8 LEVEL SHIFT D3.3V IC11 SW5V Q7,8 D2.5V IC10 Q11,13 FL+B Q9,10 FL3.3V FL Q6 SW3.3V PANEL u-COM IC4 IC7 RESET SW IC5 IC1 S1
11、FLASH ROM ENCODER ROTARY IC2 ANALYZER SPECTRUM IC6 REMOTEKEY ILLUMI Q3-5 BU5V SW5V SERVO D5V A8V 9V ILL+B Q40, ED1 ILL+B (SW) (FRONT) (REAR) WIRED LEVEL SHIFT Q205 Q203,204 Q202 Q207 Q206 Q208,209 IC200 KEY MATRIX E2PROM FST FM/AM AUX CH CDorMD SPECTRUM MUTE A,C MUTE 0,1 WININOFFSET RST MUTE A,C STB
12、Y for MPX RDS RST ANALYZER SPECTRUM MUTE 0,1,2 ANALYZER PANEL TR COIL FO COIL C F AB E PD LD SERVO DSP MOTOR DRIVER SP MOTOR LOADING by pressing for at least 2 seconds, all error log information is cleared. (Display) I2C_ (Display) ERR_1, 2, 3 In “”, “OK” or ”NG” is displayed. In “”, “ ” or an error
13、 code is displayed. (*1) : 1 count is made when the panel opens to full or when a disc is loaded. Initializing AUDIO-related value setting During STANDBY sourcing, by pressing key for less than 1 second, AUDIO setting values are returned to the default values. Flash ROM check 1. In order to prevent
14、the Flash ROM (4M) equipped models to be installed with the Mask ROM (2M) panel, and to pre- vent the Mask ROM (2M) equipped models to be installed with the Flash ROM (4M) panels, with the STANDBY sources during the test mode, the following display will be made according to the system -com and panel
15、 combina- tion. Flash ROM (4M) equipped model and Flash ROM (4M) panel All lights turned on OK! Mask ROM (2M) equipped model and Mask ROM (2M) panel All lights turned on OK! Flash ROM (4M) equipped model and Mask ROM (2M) panel “M4P2” NG! Mask ROM (2M) equipped model and Flash ROM (4M) panel “M2P4”
16、NG! TEST MODE CE DATA CLK 500msec 500msec 500msec G sensor display items When source is STANDBY, by short-pressing ATT key, the display is switched to analogy meter display, in which vertical G and horizontal G are displayed. Special display when all lights are on When all lights are on with the STA
17、NDBY source, the follow- ing displays are made when the keys shown below are pressed. 1 keyVersion display (Display) C-408WK_SYS_1. 23 (Display) _PAN_1. 11 (Display) _MEM_3. 21 2 keySerial number display (8 digits) (Display) SNo_XXXXXXXX 3 keyPress for less than 1 second : Power ON time is displayed
18、. During Power On time display, by pressing for at least 2 seconds, the Power ON time is cleared. (Display) PonTim_XXXXX MAX 65535 (hours) 4 keyPress for less than 1 second : CD operation time is displayed. During CD operation time display, by pressing for at least 2 seconds, CD operation time is cl
19、eared. (Display) CDTim_0XXXXXMAX 65535 (hours) 5 keyPress for less than 1 second : CD EJECT number is displayed. During CD EJECT number display, by pressing for at least 2 seconds, CD EJECT number display is cleared. (Display) EjeCnt_XXXXXMAX 65535 (times) 16 KDC-MP828/W7531/W7531Y/W8531 /W8531Y/X78
20、9/X8529/X889 2. When entering the test mode, the manufacture code of the Flash ROM (4M) is read and when it is normal, FROMCHK of the 100th terminal (Panel -com) repeats Hi Low Hi . If the reading is abnormal, “Low” is output. If the manufacture code is normal, by pressing key for less than 1 second
21、, the connection checks on all terminal is started. If the connections are normal, the FROMCHK terminal stops the Hi Low Hi repeating and out- puts “Hi”. If the reading is abnormal, “Low” is output. 3. With all lights turned on and by pressing AM key for at least 1 second, the data on the Flash ROM
22、(4M) is initial- ized. While erasing the data, “Data_Erase.” is displayed. Note : Do not touch any key white this is in progress. When erasing is complete, “Erase_OK!” is displayed. If “Erase_NG!” is displayed, it was not possible to erase the data on the Flash ROM (4M). In this case, pressing AM ke
23、y for at least 1 second again. If it is the same, then there is an abnormality with the Flash ROM. Other At Power ON, “CODE_OFF”, “CODE_ON” displays will not be made. When sourcing STANDBY, by pressing AUTO or TI key for less than 1 second, GREEN/RED of the key illumination is switched. When doing t
24、his, the triangle illumination GREEN/RED is switched along with the key illumination. When staring up in the test mode, LINE MUTE prohibition time is set to 1 second instead of 10 seconds. While in the test mode, even when a DC offset error is de- tected, the detection information will not be writte
25、n to the E2PROM. While in the test mode, even after an elapse of pre-set time, the backup memory items will not be written to the E2PROM. Information Clear mode for Test Mode, backup/installer memory, and CD mechanism error log. In the DC offset error detection information clear mode, DEMO mode oper
26、ation will not be conducted. Also, in the above mode, the menu of the STANDBY source will not display DEMO ON/OFF switching items. While in the test mode, and at the same time, PM_DET of the 60th terminal (System -com) is H, the following will apply to the EJECT key, regardless of whether a disc is
27、in the unit or not. Panel full OPEN/CLOSE is conducted with a push for less than 1 second. (Protection time : 3 seconds) As far as this item is concerned, eject will be achieved by for at least 1 second push on the EJECT key. Clearing backup memory and installer memory data (Clearing E2PROM data) 1.
28、 By pressing (NEXT) key and ATT key simultaneously, reset and start the unit. This will start the initialization pro- cesses for backup and installer memory data and the error log information of the CD mechanism. 2. When initialization is complete, the following display will be made. Normal completi
29、on TEST MODE C D _ E 2 P _ _ _ : A U D I O _ E 2 P : C D _ E 2 P _ _ _ : A U D I O _ E 2 P : C D _ E 2 P _ _ _ : A U D I O _ E 2 P : C D _ E 2 P _ _ _ : A U D I O _ E 2 P : Abnormal ending 1 : backup/installer memory initialization : NG Abnormal ending 2 : CD mechanism error log initialization : NG
30、Abnormal ending 3 : All initialization : NG 3. While in this mode, even after an elapse of a pre-set time, no backup memory items will be written to the E2PROM. 4. This mode is released by resetting. (What was on the last screen will not be retained.) KDC-MP828/W7531/W7531Y/W8531 /W8531Y/X789/X8529/
31、X889 17 Clearing DC offset error detection information (E2PROM data clear) 1. While simultaneously pressing down on 3 and 6 keys, reset the unit to enter the DC offset error display mode. 2. During STANDBY sourcing, the current DC offset error con- ditions will be displayed. When error detected : “D
32、C_ERR” When error not detected : “DC_OK” 3. While the error conditions are being displayed, press AUTO or TI key for less than 1 second to clear the detection information. (E2PROM clear) 4. DC offset error display mode is released by resetting. (What was on the last screen will not be retained.) FM/
33、AM channel space switching (KDC-MP828/X789/X8529/X889) From the Power OFF condition, while pressing 1 and 5 keys down simultaneously, press the SRC key and turn power ON. Security Forced Power ON mode While “ ” is being displayed, by resetting while pressing (NEXT) key and 4 key simultaneously, it i
34、s possible to turn the power ON for 30 minutes only. Method of clearing the programmable security code (KDC-MP828/X789/X889) 1. While “ ” is being displayed, press key for at least 3 seconds while pressing AUTO key. This makes “ ” display disappear. 2. Using the remote controller, input “KCAR”. Pres
35、s remote controller 5 key 2 times (Input for “K”) and then press key. Press remote controller 2 key 3 times (Input for “C”) and then press key. Press remote controller 2 key once (Input for “A”) and then press key. Press remote controller 7 key 2 times (Input for “R”) and then press key. 3. The secu
36、rity is released and the unit enters the STANDBY mode. 4. If a wrong code is input, the unit goes into the Code Re- quest mode. TEST MODE How to register the security code on the “Car Au- dio Passport” after replacement of the E2PROM (KDC-W7531/W7531Y/W8531/W8531Y/X8529) 1. Enter the test mode. (Ref
37、er to the section on “How to Enter the Test Mode.”) 2. Enter the MENU by long pressing (NEXT) key for one second. While “Security” is being displayed, press key for at least 1 second and enter the security registration mode. 3. Using FM / AM / / keys, enter the code. FM key : Number up / AM key : Nu
38、mber down key : Cursor Right / key : Cursor Left 4. Press key for at least 3 seconds to display “RE-EN- TER”. Then, re-enter the code using the method in above No. “3”. 5. Press key for at least 3 seconds to display “AP- PROVED”. 6. Release the test mode. (Refer to the section on “How to Release the
39、 Test Mode.”) Note : The security code for this model cannot be deleted by “all clear” command. 18 KDC-MP828/W7531/W7531Y/W8531 /W8531Y/X789/X8529/X889 HOW TO WRITE THE UNIQUE ID 1.Introduction The Unique ID is an identification code allocated to each DXM- 6800 mechanism unit. When written to the me
40、chanism unit, the ID is stored in the Flash memory area, managed by the DSP. During servicing of the unit, if and when the mechanism as- sembly is replaced, the Unique ID of the old unit should be written to the new mechanism assembly. At the same time, after moving the Unique ID, the ID seal must a
41、lso be moved. The descriptions herein concern writing Unique ID, using the functions of the DXM-6800 mechanism. It is possible to easily re-write the Unique ID of the mechanism, using this function. * DXM-6800 : X92-5100-00 2.Unique ID The Unique ID is an identification code allocated to each DXM- 6
42、800 mechanism unit. This ID is consisted of 8-digit hexadeci- mal numbers. Example : 9F346D22, 352899AC, etc. The ID number seal is placed on top of the mechanism cabi- net. The 8-digit numbers and characters are the Unique ID assigned to the mechanism. The Unique ID can be confirmed in the MENU mod
43、e. 3.How to write the Unique ID, using the unit In this section, the procedure for writing the Unique ID with the unit is explained. Since this procedure is realized by put- ting the mechanism into a special mode, the unit must first be reset, immediately before conducting the procedure. At the same
44、 time, the display mode of the unit must be set to P- Time, prior to shifting into the write mode. Unless set to P- time, 5 seconds after shifting into the write mode, ID digits and ID numbers will be stopped from displaying. 3.1. How to shift into the Unique ID writing mode using the unit Procedure
45、 1. Set the 63pin of the mechanism microcomputer (TMP91CU27) to High. (Connect X32 : IC1 63pin and Back Up 3.3V with a lead.) Procedure 2. Reset the mechanism microcomputer and boot it up again. (Resetting the mechanism microcomputer and booting it up again can be achieved by cutting off ACC and Bac
46、k Up power supply once and then re-starting the unit.) Procedure 3. Insert a CD and use it as a source (i.e. let the unit start reading the Disc.) Procedure 4. This completes the start up on Unique ID Write mode. After shifting into the Unique ID Write mode, the display will be as shown in the figur
47、e below. (In the Unique ID Write mode, actually, w is displayed first and, after pressing FF key once in the Write mode, q is dis- played.) IC1 1 1 1 1 1 D5V BO RE TX BU3.3 A3 A2 A1 A0 GND RX 63pin J76-0060-12 X32-5730-00 0-01 DXM-6800W T-12 w0:00 q Figure1. Initial display of the Unique ID Write mo
48、de Where, q Unique ID The contents of what are indicated by x : xx in the time code is the actual contents of the Unique ID. In sections of minutes : seconds, the Unique ID is indicated in decimal numbers. KDC-MP828/W7531/W7531Y/W8531 /W8531Y/X789/X8529/X889 19 The table below is the correspondence
49、between the decimal and hexadecimal numbers. Decimal numbers0001020304050607 Hexadecimal numbers01234567 Decimal numbers0809101112131415 Hexadecimal numbers89ABCDEF The Unique ID indicated in the minutes section is the target Unique ID of the current procedure for writing the ID. The Unique ID in the seconds section indicates the next Unique ID that is to replace the current Unique ID. The digit numbers of the Unique ID will be displayed in the Track Number section of w. w Unique ID di