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1、Published by KC-LQ 1027 AVMPrinted in the Netherlands BDP7500B2 Subject to modifi cationEN Blue-Ray Disc Player ContentsPageContents Page Copyright 2010 Philips Consumer Electronics B.V. Eindhoven, The Netherlands. All rights reserved. No part of this publication may be reproduced, stored in a retri
2、eval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips. Version 1.1 1 Technical Specification and Connection Facilities and Version variation 2 Laser Beam Safety Precautions.2-1 3 Important Safety Precaution
3、s . 3-1 to 3-2 4 Safety Check After Servicing . 4-1 6 Standard Notes For Servicing . .6-1 7 Special Information BGA IC when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) 4.Release the flat pack-IC f
4、rom the CBA using tweezers. (Fig. S-1-6) CAUTION: 1.The Flat Pack-IC shape may differ by models. Use an appropriate hot-air flat pack-IC desoldering machine, whose shape matches that of the Flat Pack-IC. 2.Do not supply hot air to the chip parts around the flat pack-IC for over 6 seconds because dam
5、age to the chip parts may occur. Put masking tape around the flat pack-IC to protect other parts from damage. (Fig. S-1-2) Fig. S-1-1 3.The flat pack-IC on the CBA is affixed with glue, so be careful not to break or damage the foil of each pin or the solder lands under the IC when removing it. With
6、Soldering Iron: 1.Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3) 2.Lift each lead of the flat pack-IC upward one by one, using a sharp pin or wire to which
7、 solder will not adhere (iron wire). When heating the pins, use a fine tip soldering iron or a hot air desoldering machine. (Fig. S-1-4) 3.Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up
8、. Then remove (glue will be melted). (Fig. S-1-6) 4.Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6) With Iron Wire: 1.Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can re
9、move it easily. (Fig. S-1-3) 2.Affix the wire to a workbench or solid mounting point, as shown in Fig. S-1-5. 3.While heating the pins using a fine tip soldering iron or hot air blower, pull up the wire as the solder melts so as to lift the IC leads from the CBA contact pads as shown in Fig. S-1-5.
10、4.Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) 5.Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6) Note:When using a
11、soldering iron, care must be taken to ensure that the flat pack-IC is not being held by glue. When the flat pack-IC is removed from the CBA, handle it gently because it may be damaged if force is applied. Hot-air Flat Pack-IC Desoldering Machine CBA Flat Pack-IC Tweezers Masking Tape Fig. S-1-2 Flat
12、 Pack-IC Desoldering Braid Soldering Iron Fig. S-1-3 Fine Tip Soldering Iron Sharp Pin Fig. S-1-4 To Solid Mounting Point Soldering Iron Iron Wire or Hot Air Blower Fig. S-1-5 Fine Tip Soldering Iron CBA Flat Pack-IC Tweezers Fig. S-1-6 7-2 7-3 2. Installation 1.Using desoldering braid, remove the s
13、older from the foil of each pin of the flat pack-IC on the CBA so you can install a replacement flat pack-IC more easily. 2.The “” mark on the flat pack-IC indicates pin 1. (See Fig. S-1-7.) Be sure this mark matches the 1 on the PCB when positioning for installation. Then presolder the four corners
14、 of the flat pack-IC. (See Fig. S-1-8.) 3.Solder all pins of the flat pack-IC. Be sure that none of the pins have solder bridges. Instructions for Handling Semi- Special Information BGA IC ?:?,? 1 2 3 4 5 6 C59 1uF R508.2K TP38 R443K TP8 C33 1200pF/J L10 NC Q8 2N3906 2 13 R33100 R7433 D16 1N4148 12
15、+ CE33 CD11X/10UF16V/D5H11 + CE43 CD11X/10UF16V/D5H11 U6 DRV602 1 2 3 4 5 6 78 9 10 11 12 13 14 +INR -INR OUR SGND EN PVSS CNCP PVDD PGND NC OUTL -INL +INL + CE28 CD11X/10UF16V/D5H11 C9 220pF/J R2747R R10100 R383K R9247R R123 10K R73K R9147R C44 1uF R6947 R98.2K C56 82pF/J R121 4.7K C10 1200pF/J R71
16、100 C36 220pF/J C611uF Q3 2N3904 2 13 R39100 TP31 C35 1200pF/J CB3 0.1uF CB10 0.1uF +CE14 CD11X/10UF16V/D5H11 R101 10R/0.5W R458.2K L1FB + CE40 CD11X/10UF16V/D5H11 C32 220pF/J R2947R CB12 0.1uF L18FB C13 220pF/J R153K TP5 L11 NC TP2 Q1 2N3904 2 13 D19 1N4148 12 TP32 R36100 C14 1200pF/J R70100 R6247R
17、 R105 10K L4FB C58 33pF/J R116 0 C15 33pF/J +CE27 CD11X/22UF16V/D5H11 U11 CX1117H-ADJ SOT223 1 3 4 2 ADJ IN OUT2 OUT1 R7651K + CE16 CD11X/10UF16V/D5H11 PCM1754 U1 1 2 3 4 5 6 710 11 12 13 14 15 16 89 BCK DATA LRCK DGND NC VCC VoutLVCOM ZEROA TEST DEMP MUTE FMT SCK VoutRAGND C57 33pF/J L13FB +CE29 CD
18、11X/10UF16V/D5H11 L5FB R8910K R2100 +CE48 CD11X/220UF16V/D6H12 R94 4.7R R5711K P3 AV2-8.4-13D AV2-8.4-13D 1 2 3 CB7 0.1uF L14FB R106 2K2 PCM1754 U5 1 2 3 4 5 6 710 11 12 13 14 15 16 89 BCK DATA LRCK DGND NC VCC VoutLVCOM ZEROA TEST DEMP MUTE FMT SCK VoutRAGND TP12 C19 1uF R863K R813K R478.2K C16 33p
19、F/J U10 DRV602 1 2 3 4 5 6 78 9 10 11 12 13 14 +INR -INR OUR SGND EN PVSS CNCP PVDD PGND NC OUTL -INL +INL R19100 R100 10K R35100 TP33 D14 1N4148 12 TP16 L6FB C31 1200pF/J TP27 R5811K C20 1uF CB14 0.1uF +CE31 CD11X/10UF16V/D5H11 CB13 0.1uF C231uF R733K C42 33pF/J R6736K C60 1uF L2FB R102 4.7K C21 1u
20、F R115 0 Q9 2N3906 2 13 R8051K + CE23 CD11X/10UF16V/D5H11 + CE17 CD11X/10UF16V/D5H11 R9710K L12FB TP10 R5611K D15 1N4148 12 R6147R R5511K R8251K Q5 2N3904 2 13 L15FB +CE49 CD11X/220UF16V/D6H12 C55 82pF/J C22 1uF C241uF Q10 2N3904 2 13 C37 220pF/J R483K + CE34 CD11X/10UF16V/D5H11 R143K R111 10K L16FB
21、 R834.7R PCM1754 U2 1 2 3 4 5 6 710 11 12 13 14 15 16 89 BCK DATA LRCK DGND NC VCC VoutLVCOM ZEROA TEST DEMP MUTE FMT SCK VoutRAGND + CE36 CD11X/10UF16V/D5H11 Q6 2N3904 2 13 + CE37 CD11X/10UF16V/D5H11 + CE5 CD11X/10UF16V/D5H11 +CE11 CD11X/10UF16V/D5H11 R1100R4100 TP34 TP26 D21 1N4148 12 R109 10K R11
22、9 10K +CE46 CD11X/10UF16V/D5H11 Q2 2N3904 2 13 R37100 CB6 0.1uF L19FB R34100 R9610K R114470 + CE25 CD11X/10UF16V/D5H11 C43 1uF TP6 TP3 R163K R88.2K U4 DRV602 1 2 3 4 5 6 78 9 10 11 12 13 14 +INR -INR OUR SGND EN PVSS CNCP PVDD PGND NC OUTL -INL +INL C45 1uF CB5102/1uF C40 33pF/J CB1 0.1uF R126 10K +
23、 CE6 CD11X/10UF16V/D5H11 +CE13 CD11X/10UF16V/D5H11 + CE7 CD11X/10UF16V/D5H11 TP18 C38 1200pF/J + CE38 CD11X/10UF16V/D5H11 R110 2K2 TP35 TP23 D17 1N4148 12 R103 10K L3FB L22FB R117 4.7K R77100 C54 390pF/J PP4 2 3 4 5 9 8 7 6 1 2 3 4 5 9 8 7 6 1 U12 7805 TO-252-3/SMD 2 13 GND INOUT1 R9510K CB4 0.1uF +
24、CE47 CD11X/220UF16V/D6H12 R118 4.7K C8 220pF/J R5100 CB11 0.1uF R178.2K + CE18 CD11X/10UF16V/D5H11 U3 DRV602 1 2 3 4 5 6 78 9 10 11 12 13 14 +INR -INR OUR SGND EN PVSS CNCP PVDD PGND NC OUTL -INL +INL C7 1200pF/J +CE8 CD11X/22UF16V/D5H11 R753K TP17 L21FB R72100 R6047R + CE9 CD11X/10UF16V/D5H11 MK1 P
25、CM1754 U8 1 2 3 4 5 6 710 11 12 13 14 15 16 89 BCK DATA LRCK DGND NC VCC VoutVCOM ZEROA TEST DEMP MUTE FMT SCK VoutRAGND +CE41 CD11X/22UF16V/D5H11 R41100 R104 2K2 +CE50 CD11X/220UF16V/D6H12 C471uF Q4 2N3904 2 13 R125 10K P2 AV4-8.4-13D?:?,?;?:?,? 1 2 3 4 5 6 C46 1uF R5947R R46100 +CE26 CD11X/22UF16V
26、/D5H11 + CE42 CD11X/10UF16V/D5H11 R2847R R6636K R3100 R99 2K C12 220pF/J MK2 C34 220pF/J R8736K L17FB R122 10K R8836K C481uF CB9 0.1uF C11 1200pF/J Q7 2N3904 2 13 TP29 R2311K TP20 Main Unit - Output Board Circuit Diagram 20-120-1 Main Unit - Output Board Layout Diagram Top Layout Diagram Bottom Layo
27、ut Diagram 20-220-2 Main Unit Exploded View 21-121-1 22-1 Packing Exploded View Repair the BD set with mainboard issue Order new mainboard for repair Check the original BD loader If there is a N digits label attached on the loader? Record all N digits and then continue to exchange the new board Yes
28、If no label found, go to the text file to check production data No Download the latest SW and proceed upgrade Follow appendix A to enter “Service Mode” for OPU and new mainboard alignment Finished alignment and then normal functional check, return to consumer if no issue Follow appendix B to get the
29、 N digits for OPU and new mainboard alignment Can you find the N digits? In this case, we cannot proceed OPU and new mainboard alignment with original loader, please exchange old loader with new one together, because only new loader will attach the N digits label place sticker with N digits on the l
30、oader for future repairs Yes No Note: N digits can be N=3,6,. AppendixAhowtoproceedOPUandmainboardalignment? 1. RecordalltheNdigitsonattachedlabeloftheoriginalloaderornewloadersparepart (ifreplacedanewloader),forexample: Note:Somesetsdonothavethislabel,pleasefollowappendixBtogettheNdigitsfrom textfi
31、leandprogram.Afterthat,place a sticker with “N digits” on the loader for future repairs. 2. PoweronthesetandconnectwithTV,press“5”“1”“7”“7”byremotecontrolwhenin theHOMEmenu,itwillenteraspecialmenuwith6options.Use“Up”and“Down” buttonbyremotecontroltoselectoption“5Service” 3. Whenyouseethisscreen,plea
32、seplugaUSBdrive.Afterthatpress“Enter”toinstall barcode. Note:WeneedtopluginUSBdriveotherwiseyoucannotproceedtonextstep.Thisis forsavingdataincaseoffailurehappen,andthenloadersuppliercouldusethis informationtoinvestigate. 4. InputallNdigitsbyremotecontrol,thenpress“Back”andthenpress“Enter”tosave thes
33、etting. 5. Ifsettingissavedsuccessfully,itwilldisplay“Pas”onscreen.Otherwise,itwilldisplay “Fail”onscreen.If“fail”,confirmtheNdigitsinformationagain.(thisislikeapassword, itfailedifweinputthewrongpassword) 6. Press“Stop”keyonremotecontroltogobacktheHOMEmenuagain,andthenpress “5”“1”“7”“7”byremotecont
34、roltoenteraspecialmenuwith6optionsagain.Use “Up”and“Down”buttonbyremotecontroltoselectoption“6LaserCheck” 7. Ifthecableiswellconnectedandweldedprotectionpointisok,itwilldisplay“Passe” onscreen. 8. Restarttheplayer,testwithCD,DVD,BDdisc.Ifok,therepairprocedureisfinished! AppendixBhowtogetthe3digitsfr
35、omtextfile? 1. Openthetextfile,searchtheoriginalmainboardnumberinordertogetthe corresponding2Dbarcode&digit.E.g.Findboardnumber4091100636763,thenyou willget“00PJBGFF08FC00080100000000000000000029302212.001.100.81D69 4091100636763”,thenthecorresponding2Dbarcode&digitis “00PJBGFF08FC000801000000000000
36、00000029302212.001.100.81D69” 2. Runbarcodeconvertersoftware(Rpower.exefile)onyourPC,justpress“OK”ifyousee thispopupmessage! 3. Copyandpaste“00PJBGFF08FC00080100000000000000000029302212.001.1 00.81D69”onBarCodecolumn,Press“Write”button,youwillget“Ndigits”onyourPC screen. 4. Placeastickerwith“Ndigits”ontheloaderforfuturerepairs. Revision List Revision List Version 1.0 * Initial Release 23-1 Version 1.1 * OPU setting alignment procedure added in page 24.