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1、1 - 1 FWD410/77/98/51 Copyright 2011 Philips Consumer Electronics B.V. Eindhoven, The Netherlands All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without t
2、he prior permission of Philips. Published by HF1151 Service Audio Printed in The Netherlands Subject to modification DVD Mini System Version 1.0 TABLE OF CONTENTS Location Of PCB Boards. 1-2 Versions Variation . 1-2 Measurement Setup . 1-5 Specifications . 1-3 BG LE . 1-6 ESD fr Reparaturen sind Ori
3、ginal-Ersatzteile zu verwenden. Sicherheitsbauteile sind durch das Symbol ! markiert. I Le norme di sicurezza esigono che lapparecchio venga rimesso nelle condizioni originali e che siano utilizzati i pezzi di ricambio identici a quelli specificati. Componenty di sicurezza sono marcati con ! . GB Af
4、ter servicing and before returning set to customer perform a leakage current measurement test from all exposed metal parts to earth ground to assure no shock hazard exist, The leakage current must not exceed 0.5mA. CLASS 1 LASER PRODUCT 3122 110 03420 GBWarning ! Invisible laser radiation when open.
5、 Avoid direct exposure to beam. SVarning ! Osynlig laserstrlning nr apparaten r ppnad och sprren r urkopplad. Betrakta ej strlen. SFVaroitus ! Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina nkymttmlle laseristeilylle. l katso steeseen! GBWARNING All ICs and many other semi-conduct
6、ors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential. F AT
7、TENTION Tous les IC et beaucoup dautres semi-conducteurs sont sensibles aux dcharges statiques (ESD). Leur longvit pourrait tre considrablement courte par le fait quaucune prcaution nest prise leur manipulation. Lors de rparations, sassurer de bien tre reli au mme potentiel que la masse de lappareil
8、 et enfiler le bracelet serti dune rsistance de scurit. Veiller ce que les composants ainsi que les outils que lon utilise soient galement ce potentiel. ESD DWARNUNG Alle ICs und viele andere Halbleiter sind empfindlich gegenber elektrostatischen Entladungen (ESD). Unsorgfltige Behandlung im Reparat
9、urfall kan die Lebensdauer drastisch reduzieren. Veranlassen Sie, dass Sie im Reparaturfall ber ein Pulsarmband mit Widerstand verbunden sind mit dem gleichen Potential wie die Masse des Gertes. Bauteile und Hilfsmittel auch auf dieses gleiche Potential halten. DKAdvarse ! Usynlig laserstrling ved b
10、ning nr sikkerhedsafbrydere er ude af funktion. Undg udsaettelse for strling. F Pour votre scurit, ces documents doivent tre utiliss par des spcialistes agrs, seuls habilits rparer votre appareil en panne. GB ESD PROTECTION EQUIPMENT Complete Kit ESD3 (small tablemat, wristband, connection box, este
11、ntion cable and earth cable .4822 310 10671 Wristband tester . 4822 344 13999 1 - 8 Pb(Lead) Free Solder When soldering , be sure to use the pb free solder. INDENTIFICATION: Regardless of special logo (not always indicated) onemusttreatallsetsfrom1 Jan2005onwards,according next rules: Important note
12、: In fact also products of year 2004 must be treatedin this way as long as youavoidmixingsolder- alloys(leaded/ lead-free). Sobest to always use SAC305 and the higher temperatures belong to this. Due to lead-free technology some rules have to be respected by the workshop during a repair: Use only le
13、ad-free solder alloy Philips SAC305 with order code 0622 149 00106. If lead-free solder-paste is required, please contact the manufacturer of your solder-equipment. In general use of solder-paste withinworkshopsshouldbeavoidedbecausepaste is not easy to store and to handle. Use only adequate solder
14、tools applicable for lead- free solder alloy. The solder tool must be able To reach at least a solder-temperature of 400?C, To stabilize theadjustedtemperature atthesolder- tip To exchange solder-tips for different applications. Adjust your solder tool so that a temperature around 360?C 380?C is rea
15、chedandstabilized at thesolder joint.Heating-timeofthesolder-jointshould notexceed 4 sec. Avoid temperatures above 400?C otherwise wear-out of tips will rise drastically and flux-fluid will be destroyed. To avoid wear-out of tips switch off un- used equipment, or reduce heat. Mix of lead-free solder
16、 alloy / parts with leaded solder alloy / parts is possible but PHILIPS recommends strongly to avoidmixed solderalloy types (leadedand lead-free). Ifonecannot avoidordoes not knowwhetherproduct is lead-free, clean carefully the solder-joint from old solder alloy and re-solder with new solder alloy (
17、SAC305). Use only original spare-parts listed in the Service- Manuals. Not listed standard-material (commodities) has to be purchased at external companies. Special information for BGA-ICs: Always use the 12nc-recognizable soldering temperature profile of the specific BGA (for de- solderingalwaysuse
18、 thelead-free temperatureprofile, in case of doubt) Lead free BGA-ICs will be delivered in so-called dry- packaging(sealedpack including a silica gelpack) to protect the IC against moisture. After opening, dependent of MSL-level seenonindicator-labelin the bag, the BGA-IC possibly still has to be ba
19、ked dry. (MSL=Moisture Sensitivity Level). This will be communicated via AYS-website. Do not re-use BGAs at all. For sets produced before 1.1.2005 (except products of 2004), containing leaded solder-alloy and components, all needed spare-parts will be available till the end of the service-period. Fo
20、r repair of such sets nothing changes. On our websitewww.atyourservice.ce.P you find more information to: BGA-de-/soldering (+ baking instructions) Heating-profiles of BGAs and other ICs used in Philips-sets You will find this and more technical information within the “magazine”, chapter “workshop n
21、ews”. For additional questions please contact your local repair-helpdesk. 2 - 12 - 1 5) Upgrading new software a) Check for the latest software version on Search for your model and click on software&drivers . b) Copy the latest upgrading software onto a CD-R or USB storage device. c) Insert the CD-R
22、 program disc or connect the USB storage device to the home theater. d) Press button on R/C. e) TV will show message as follow: Upgrade fi le detected Upgrade? Press PLAY to start f) Press “u” button on R/C. g) TV will show message as follow: Upgrade fi le detected Upgrade? Press PLAY to start Upgra
23、ding h) When the updated is complete ,the home theater automatically switch to standby. Note: when upgrade in progress, please do not unplug or switch off the device. 6) How to replace the defective DVD Loader a) Remove the defective DVD Loader (see chapter 3). b) Accordingly connect DVD Loader and
24、“CN201” , “CN203” on the top of main b c) Remove solder joint on the ESD protection point. System , Region Code , etc. Setting Produre CAUTION! This information is confi dential and may not be distributed.Only a qualifi ed service person should reprogram the Region Code. Note: The ESD protection poi
25、nt on the Top side view of OPU must be soldered if - the DVD Loader is OK and needs to be disconnected from connector “CN201” and “CN203” of the main board. - the defective DVD Loader is needed to be send back to supplier for failure analysis and to support back charging evidence. 7) Produce to chan
26、ge Tuner grid (only for /98 version) In some countries, you can switch the FM tuning grid between 50 kHz and 100 kHz. Changing the tuning grid erases all preset radio stations. a) Press button on R/C b) Press button on R/C. c) Press and hold until Grid 9(50 kHz) or Grid (100 kHz) is displayed. Note:
27、 repeating the same action will toggle back to it previous tuning grid setting. 1) Restore factory setting a) Press button on R/C. b) Select ,then press . c) Select ,then press to confirm. 2) Version control change a) Open the Door,then,press “1” “5” “9” on RC. b) Press button on RC. c) TV will show
28、 message as follow: d) If current model doesnot match your set, use down arrow key on the remote to change. 3) Password change a) Press button on R/C. b) Select ,then press . c) Select ,then press to confirm “0000” is default password supplied. 4) Check on software version a) Press button on R/C. b)
29、 Select ,then press . c) Select ,then press . d) TV will show message as follow: Current model: FWD410/77/98 Version:00.07.02_0 Release:2010.06.10 Region:0 Servo:62.10.00.07 8032: 0F.01.00.09 Risc:01.00.00.04 MCU(41): 13.00 CH OK Press SETUP to exit menu Current model: FWD410/77/98 Version:00.07.02_
30、0 Release:2010.06.10 Region:0 Servo:62.10.00.07 8032: 0F.01.00.09 Risc:01.00.00.04 MCU(41): 13.00 CH if current model doesnot match your set, use down arrow key on the remote to change OK The ESD Protection point on the top side view of OPU The Top side view of OPU 2 - 22 - 2 REPAIR INSTRUCTION G Po
31、wer Supply No working All Voltage No Output Check F901 Bad Causc Damage Check BK3.3V Working or Not Check Requir IC901 IC904 And Its conn circuit Check D910 IC904 Q901 IC901 And Its Conjoint Part BK3.3V Voltage No Output +5.1V Voltage No Output Check D902 Q901 IC901 And Its Conjoint Part +12V Voltag
32、e No Output Check D904 Q901 IC901 And Its Conjoint Part -27V Voltage No Output Check D906 Q901 IC901 And Its Conjoint Part +32.5V Voltage No Output Check D908 Q901 IC901 And Its Conjoint Part AC1 AC2 Voltage No Output Check D905 Q901 IC901 ZD903 And Its Conjoint Part G Power Supply No working 3 - 13
33、 - 1 DISASSEMBLY INSTRUCTIONS Figure 1Figure 2 Figure 3 2) Open the BD Tray by using the Open/Close Button while the Set is ON and disconnect the mains supply after removing the DVD Door. 3) Return the set to its upright position and remove the Tray Cover as shown in Figure 3 and close the tray manu
34、ally by pushing it back in. 4) Loosen 4 screws remove the front panel. - 1 screw “C” each on the left & right side as shown in fi gure 4. - 2 screws “D” at the bottom of the set as shown in fi gure 5. Dismantling of the Top & Front Panel Assemble 1) Loosen 14 screws and remove the Top Cover by lifti
35、ng the rear portion upwards before sliding it out towards the rear. - 6 screws “A” at the back panel as shown in fi gure 1. - 4 screw “B” each on the left & right side as shown in fi gure 2. Dismantling of the DVD LOADER & LOader brakcet 1) Loosen 4 screws “E” on the top of DVD Loader as shown in fi
36、 gure 6. 2) Loosen 2 screws “F” at the back panel as shown in fi gure 7. Figure 6 Figure 4 Figure 9 Note:In some service positions the components or copper patterns of one board may risk touching its neighbouring pc boards or metallic parts. To prevent such short-circuit use a piece of hard paper or
37、 other insulating material between them. A B C D Figure 5 E F Figure 7 Dismantling of the MAIN Board 1) Loosen 2 screws “G” on the top of Main board as shown in fi gure 8. 2) Loosen 7 screws “H” at the back panel as shown in fi gure 9. Figure 8 G H Dismantling of the POWER Board 1) Loosen 4 screws “
38、I” on the top of Power board as shown in fi gure 10. Figure 10 I 3 - 23 - 2 Dismantling of the VFD+KEY+USB+MP3 Board 1) Loosen 15 screws “J” on the top of Main Board as shown in fi gure 11. SERVICE POSITIONS Note:In some service positions the components or copper patterns of one board may risk touch
39、ing its neighbouring pc boards or metallic parts. To prevent such short-circuit use a piece of hard paper or other insulating material between them. Service Position A - Main Board Service Position B - Mian & Power Board Service Position C - All Board Figure 17 J Figure 11 4 - 14 - 1 BLOCK DIAGRAM M
40、T1389J IC V5888 Loader motor driver IC TC 4052 SWITCH AUX -IN SDAR M 4Mx16 EN25F16 16M bit FLAS H AUX L AUX R LRCL K MCLK DAO 2 DAO 1 DAO 0 TAS5538 D-AMP PWM Controller BCL K BCL K Buffer 74HC04 L woofer PWR AM P L Tweeter TAS 5342A VFD DRIVER PT6315 V-DAT A V-CLK V-CS IR IR VIDEO FILTER Y. U.V OUT
41、CVBS Video ( L C ) VI DEO VI DEO KE Y Tuner Pack Tun L Tun R RESE T IC LM809 LRCL K L R USB2 .0 FUSE 1.1A USB +5V ( Vol / Bass control ) Standby control VF D Display Transistor 2SB8550 +1.2V +3.3V +5V ASA DVD Loader pick up IM:CMS-S76RFS3 R woofer PWR AM P R Tweeter TAS 5342A 50W 10% 4 ohm Transisto
42、r 2SB8550 ADC PCM1808PW DAO 3 BCL K LRCL K MCLK DAO I2C Digital Kwang Sung +23V +12V +5V -27V PSU BK +3.3V STBY AC1 AC2 UAR T SYSTEM MCU STM8S105S 6 MOSFE T V-DAT A V-CLK V-CS V-DAT A V-CL K V-CS x 3 pcs I2C MP3 Line in MP3 L MP3 R 50W 10% 4 ohm 50W 10% 4 ohm 50W 10% 4 ohm AD Key LE D x1 from speake
43、r output Diode and R.C DC port DE-PWR Transistor SPK protectio n from speaker output Tact switch x12 DE-PWR Volume Digital rotary Volume control protection detection x 5pcs protection de tection 4 - 24 - 2 WIRING DIAGRAM MAIN PCB VFD PCB POWER PCB KEY PCB V1 5 - 15 - 1 QUICK START GUIDE The followin
44、g excerpt of the QSG/DFU serves as an introduction to the set. The complete Direction for Use can be download in the different languages from the internet site of Philips Consumer Care Center:. LOW HIGH HIGH LOW VIDEO VIDEO Quick start guide 13 2 5 - 25 - 2 SOURCE TV MP3 Link 5 - 35 - 3 6 - 16 - 1 M
45、AIN BOARD TABLE OF CONTENTS Internal IC Diagram .6-1 Circuit Diagram( AMP ) .6-2 Circuit Diagram( SERVO ) .6-3 Circuit Diagram( MCU ) .6-4 PCB Layout Top View .6-5 PCB Layout Bottom View .6-6 INTERNAL IC DIAGRAM - A641604L INTERNAL IC DIAGRAM - TAS5342ADDV 6 - 26 - 2 CIRCUIT DIAGRAM ( AMP ) P+12V C4
46、59104 R473 10 C542 333 C472 333 C463104 P+12V R475 10 C470 333 L403 10UH L404 10UH C471 333 R49210K C506 103 R501 3.3 C505 103 R500 3.3 C524474/63V L40210UH P+12V P+12V C461 104 C460104 R482 47/NC R48047 C462 104 R484 27K P+12V C458104 R47210 SD VAL ID GVDD_ B 1 OTW 2 SD 5 PWM_A 6 RESET_ AB 7 PWM_B 8 OC_ADJ 9 GND 10 AJND 11 VREG 12 M3 13 M2 14 M1 15 PWM_C 16 RESET_ CD 17 PWM_D 18 VDD 21 GVDD_ C 22 GVDD_ D 23 BST_ D 24 PVDD_ D 26 OUT _D 28 GND_D 29 GND_C 30 OUT _C 31 PVDD_ C 32 BST_ C 33 BST_ B 34 PVDD_ B 35 OUT _B 36 GND_