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1、Blu-Ray System TABLE OF CONTENTS 3141 785 34393 LX 1011 2010 Location of PC Boards . 1-1 Electronic Specification. 1-2 Measurement Setup . 1-3 Service Aids . 1-4 Items Of Safety Attention .1-5 to 1-6 Instruction On CD Playability .1-7 to 1-8 Software Version Check include 60%Tin 40% lead. To maintai
2、n soldering iron and its tin very well. Use the wire brush but not spray cleaners such as Freon to clean the soldering surface. Adopt the melting ways: a) The temperature of soldering horn range from 350 to 390. b) Heat up the parts pin, until soldering tin is molten. c) Use the desoldering pump to
3、suck out the molten soldering tin quickly. Note: Quickly operating can prevent superheating the electronic-plating copper. Adopt the following soldering ways. a) The temperature of soldering horn range from 350 to 390. b) Hold the soldering iron and welding rod pointed to the parts pin, until solder
4、ing tin is molten. Then move the soldering horn quickly to the location that you want to solder. Note: Quickly operating can prevent superheating electronic-plating copper of printed circuit board. c) Check the welting zone carefully, then brush the unwanted soldering tin away with a wire brush. Uns
5、older/Replace IC Notes: Do not touch the IC body directly with soldering iron. Pre-heating soldering iron at about 130 for some seconds avoid the damages caused by IC heated suddenly. For normal IC, the temperature of the solder horn is about 350, and can increase to 390 for some bigger IC. Use the
6、filamentous welding rod and solder which thickness is about 0.3mm to solder thin IC and add the solder as needed. Replace the IC carefully and solder it quickly. After unsoldering the IC, clean the basic board carefully to ensure the board is usable. Prevent the molten soldering tin dripping on the
7、board which will engender a short circuit. Aim at the first terminal and fix it, then aim at other terminals for correctly inserting IC. You can solder quickly just like this. Before operating, please make sure the IC is unusable. Do not unsolder repeatedly. During soldering especially soldering a t
8、hin IC with many pins, check the weld carefully. After replacing, check that there is not soldering leak, rosin joint, short circuit and so on. Unsolder: Use the soldering iron to melt the soldering tin. Before unsoldering IC, suck out the molten solder tin. Replace? Make sure all the IC pins are on
9、 their correct location, then solder. Use a wire brush to clean the welting zone. Items of Safety Attention 1-6 U After unsoldering the unusable diode, nip its body and take it out. Bend the two pins and the diode is vertical to circuit board. Check the polarity of the diode, then place its pins to
10、the correct location. Pin the joint and solder it. Check the weld carefully. If the surface of the weld is not smooth, please solder it again. R - Repair the warpage copper as following: Use a sharp knife to scrape the unusable copper and the unwanted solder off. Make one side of the lead bent like
11、a small “U”, then put the “U” to IC pins and solder. Another side of the lead is extended until overlap with the well copper then solder. Cut the unwand lead. T D D No sound or sound distorted when playing, please check the DVD part. N Before operating, read these notes as following to prevent the s
12、tatic charges damageing the laser head when reading the laser led. Lay an electric rug on the working table and the replaced parts are packed in black package. The electric rug is grounding by put on the electric base. Then put your hand on the electric rug and connect the static handle with the ele
13、ctric rug. Make sure the electric rug and the working table are grounding. During the operating, do something such as operating on the electric rug to avoid the static charges touching the laser parts. After that, you can begin to take the laser parts down. When replace the laser parts, please do so
14、mething to make a short circuit and remenber to cut the short circuit off after replacing. ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? 2-1 Sof
15、tware Version Check and Upgrade Upgrade software Software version and date check 1. Download the software from Philips support website 2. Insert the USB device with the Software. 3. Press the on the Remote Controal and TV show: Advanced setup Software Download USB New Software is available for your
16、product. 1. Press the on the Remote Controal and TV show: Advanced setup Version info. BDP9500/ Software Version: . For update and support please check Network MAC address: - Upgrade is on going . Please wait. Please do not unplugor switch off the device Upgrade has completed successfully Power off
17、after 5s. Power off Do you wish to install the Software(see manual for conditions) I do not agreeI agree Select: I agree Not power Check the Power Cord is connected Check whether the Power Transfer Board has provided voltage output Not sound Check whether the PowerBoard has provided voltage output C
18、onfirm that whether turn on the TVs volume Check if the Main Board has been provided voltage Dont display Check the FUSE is ok or not? Check the files or folders in USB or other devices do not exceed the certain limit Not picture on HDMI connection Check if the HDMI cable is usable Replace a new HDM
19、I cable Check the connect cable is OK or NOT Check the flat connect wire is OK or NOT and Re-planted Check if the data wire which connected to the Main Board has been provided voltage Check the data wire which connected the Main Board, if has provided voltage Check if the Transistors have been provi
20、ded voltage Check the Digital Output Board whether provide voltage Check if the CPU IC has provided voltage Check if the VFD Board has been provided voltage Replace a new Power Board N Replace a new one N Replace a new Board N Replace a new one N Replace a new one N Replace a new one N Replace a new
21、 one N Replace the IC PT6311 /SC16311/CD16311 N N Replace the Main Board N Change to ues the new materials N Change to uesable one N Check if the Main Board has provided voltage Replace a new one N Y Y Check the FUSE is ok or not? Y Y Y Y Y Y Dont Loading Confirm that the Loader Mechanism has provid
22、ed Voltage Check the Flat Loader cable is OK or NOT Check the flat connect wire is OK or NOT and Re-planted Check the Loader whether has provided Voltage Replace a new one N Replace a new one N Replace a new one N Y Y Y Y Y Y Y Y Y Y Malfunction Follow Check Chart 3-13-1 Disassembly Diagram 4-14-1 A
23、. Loose these Claspers to remove the DVD Door C. Loose 4pcs screws (3 x 5 BMTT) toB. Remove the Top Cover remove the Blu-Ray Loader Driver Mechanism Cover C E. Loose 4pcs screws (3 x 16 BMTT) to remove the Power Board D. Loose 4pcs screws(3 x 8 BMTT) to remove the Blu-Ray Loader Driver Mechanism I.
24、Remove the Decoder Board(Main Board) F2 F3 G D E H. Remove the HDMI Board(Scalar Board)G. Loose 2pcs screws(3 x 5 BMTT) to remove the Power Transmit Board F. Remove the Output Board(Audio Board) F2. Loose 2pcs screws(3 x 6 BM) F1. Loose 4pcs screws(3 x 15 BM) to remove the Fans H2. Loose 2pcs screws
25、(3 x 5 BMTT/silver) H3. Loose 2pcs screws(3 x 8 BA) H1. Loose 3pcs screws(3 x 5 BMTT) E2. Loose 4pcs screws(3 x 5 KMTT) B1. Loose 2pcs screws(3 x 8 KA) F3. Loose 3pcs screws(3 x 10 BA) J. Loose 2pcs screws(3 x 5 BMTT) to remove Front Cabinet K. Loose 2pcs screws(2.6 x 8 BT) to remove the Display Boa
26、rd L. Loose 3pcs screws(2.6 x 8 BT) to remove the MCU Board I1. Loose 2pcs screws(3 x 10 BA) I2. Loose 2pcs screws(3 x 8 BA) F1 B1 B2 H1 H3 H2 I1 I2 F1 G G 5-15-1 Block Diagram BDP9500 bloc dia ram MPEG MT8520E G DDRII DDRII KEY IR MCU R5F21266 Y U V CVBS HDMI USB USB OPTICAL COA IAL VFD Driver PT16
27、312 BD ROM ASA DDRII DDRII NAND-FLASH 1G 1G 512M 512M 8G Ethernet EthernetY U V CVBS CEC MT8575 FLASH 1M RTL8201 I2C bus Touch ey3 DAC PCM1754 DAC PCM1754 DAC PCM1754 DAC PCM1754 OP 4558 OP 4558 OP 4558 OP 4558 7.1CH Audio OUT DAC PCM1789 OP 4558 2 CH Lt/Rt S/Pdif VFD Display PO318A Loader MPEG Disp
28、lay MCU5V Re ulator Transformer2 Transformer1 Touched ey T5700 HDMI HDMI R Sil9135 Scalar Kyoto 2750 HDMI T Sil9134 DDR2 256M MCU R5F21248 HDMI I2C SCALAR I2S SCALAR IRIR CEC Re ulator 7912 Re ulator 7812 CEC Re ulator 15 2 4 3 REL RELAY2 Display Loader MPEG MCU5V SC5V SC5VSC5V FAN 12V 12V Option MP
29、EG5V MPEG5V Touch Board 1.0/5P 2.0/5P 2.0/14P 2.0/12P 2.0/2P Led Board Loader Driver Main Board Power Board AC IN 2.0/12P 2.0/5P 2.0/5P 2.0/7P 2.0/6P 2.0/6P 1.0/5P 6-16-1 Wiring Diagram 7-17-1 MCU Board - Layout Diagram D102 IN60 D103 IN60 IR_MTK IR_MCU C112 1u/10 R111 10K MCU+3.3V C115 104 R122680
30、IR_MCU R126100 CEC_IN CEC_OUT Q101 817 R116 220 R102 100K R104 47K R105 27K R101 18K C101 220P C102 220P D101 4148 CECA CEC3.3V CEC_OUT CEC_IN MCU+3.3V L101 10uH R121 100 R120100 R107 22K R108 22K MCU+3.3V I2C_SDA I2C_SCL R123100 MUTE ECO_POWER L103 10uH MCU+5VMCU+3.3V C103 104 Q102 8050S R117 220 D
31、Z101 3.9V CE103 47u/16 CE101 47u/16 C105 104 R1242K2 LED_T1 LED_T2 LED_T3 LED_T1 R113 47 LED102 LED W LED_T2 R114 47 LED103 LED W LED_T3 R115 47 MCU+3.3V LED104 LED W 1 2 3 4 CN102 2.0/4P RST_MCU1 MTK_RST HPD I2C_SDA I2C_SCL GND HDMI+5V MUTE GND VFD_CLK VFD_DATA VFD_STB KEY_STBY 1 2 3 4 5 6 7 8 9 10
32、 11 12 13 14 CN103 2.0/14P MCU+5V KEY_STBY GND IR LED_STBY ECO_POWER VFD_CLK VFD_DATA VFD_STB 1 2 3 4 5 CN106 2.0/5P 1 2 3 4 5 6 J101 USB USB_VCC USB_D- USB_D+ USB_GND CECA MTK_RST IR_MTK P3.5/SCL 1 P3.7 2 RESET 3 XOUT 4 VSS 5 XIN 6 VCC 7 MODE 8 P4.5/INT0 9 P1.7/INT1 10 P3.6 11 P3.1 12 P5.4 13 P5.3
33、14 P1.6 15 P1.5/RXD0 16 P1.4/TXD0 17 P1.3 18 P1.2 19 VREF 20 P1.1 21 P1.0 22 P3.3 23 P3.4/SDA 24 P0.7 25 P0.6 26 P0.5 27 P0.4 28 P0.3/AN4 29 P0.2/AN5 30 P0.1/AN6 31 P0.0 32 U101 R5F21266NFP R106 4K7 MCU+3.3V MCU+3.3V R131 10K MCU+3.3V 1 2 3 4 5 6 7 8 9 10 11 12 13 CN105 2.0/13P 1 2 3 4 5 CN104 1.0/5
34、P GND KEY_DATA KEY_CLK R119100 JP1030 JP1080MCU+3.3V CE102 47u/16 P3.5/SCL I2C_SCL C108 102 C118 NC/10P C119 33P C120 33P I2C_SDA I2C_SCL CECA C117 102 JP1070GND KEY SW2 KEY SW0 KEY SW1 K_SW2 KEY SW3 C113 104 C116 102 C104 104 C114 102 MCU+3.3V R109 22K MCU+3.3V TKEY+3.3V GND KEY_DATA KEY_CLK R130 1
35、K HPD RST_MCU GND MCU+3.3V MODE L102 10uH C107 104 L104 10uH _5V C106 104 LED_STBYR125100 R110 22K MCU+3.3V R112 22K KEY SW0 KEY SW1 KEY SW2 KEY SW3 _5V IR GND R118 100 TO MAINBOARD SDA_MCU C121 104 C122 33P C123 33P KEY_DATA KEY_CLK C124 33P C125 33P C126 33P VFD_CLK VFD_DATA VFD_STB C127 102 C128
36、102 MUTE MTK_RST F101 10uH AN11 R132 NC/1K C129 NC/104 1 2 3 CN107 NC/2.0/3P R134 NC/10K MCU+3.3V HPD KEY_STBY IR JP1130 JP1140 JP1150 JP1160I2C_SDA JP1120GND TEMP FAN_CTRL R103NC/100 R135 10K MCU+3.3V C109 102 JP1110IR JP1010MCU+3.3V JP1020RST_MCU JP1050LED_STBY JP1040MCU+3.3V JP1100CEC_IN JP1090CE
37、C_OUT JP1060ECO_POWER C130 NC/101 C133 102 C131 NC/47P HPD IR_MTK C132 NC/47P C134 102 C135 102 KEY SW0 KEY SW1 C136 102 C137 102 KEY SW2 KEY SW3 R13747 R13647 C138 102 C139 102 C140 102 ECO_POWER LED_STBY JP1170GND 7-27-2 MCU Board - Layout Diagram 8-18-1 VFD Display Board - Circuit Diagram SW0 1 S
38、W1 2 SW2 3 SW3 4 DO 5 DI 6 VSS 7 CLK 8 CS 9 K0 10 K1 11 K2 12 K3 13 VDD 14 S0/K0 15 S1/K1 16 S2/K2 17 S3/K3 18 S4/K4 19 S5/K5 20 S6 21 S7 22 S8 23 S9 24 S10 25 S11/G10 26 VEE 27 S12/G9 28 S13/G8 29 S14/G7 30 S15/G6 31 G5 32 G4 33 G3 34 G2 35 G1 36 G0 37 VDD 38 LED3 39 LED2 40 LED1 41 LED0 42 VSS 43
39、OSC 44 U201 PT6312 R212 47K S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 G1 G2 G3 G4 G6 G5 DS-DAT DS-CLK DS-STB R205 2.2 1/2 SW201 SW H=5.0 A5V VFD_CLK VFD_DATA VFD_STB R222 47 1 2 3 IR201 + CE203 47u/16 R204 2.2 1/2 R217 4K7 MCU+5V R208 470 R207 470 R206 470 R21110K R210 10K R20910K CE201 47u/16V IR VCC VF1
40、1 VF1 2 VF2 31 VF2 32 NC 4 S15 5 S14 6 NC 7 S13 8 S12 9 S11 10 S10 11 S9 12 S8 13 S7 14 S6 15 S5 16 S4 17 S3 18 S2 19 S1 20 NC 21 G1 22 G2 23 G3 24 G4 25 G5 26 G6 27 G7 28 G8 29 VFD20120075-2A23 C206 104 S12 S13 S14 G7 G8 1 2 3 4 5 6 7 8 9 10 CN201 2.0/10P GND -30V GND MCU+5V VF_1 VF_2 1 2 CN203 2.0
41、/2P Q201 8050 R218 200 A5V LED_MID LED_MID 1 2 3 4 5 6 7 8 9 10 11 12 13 14 CN202 2.0/14P MCU+5V KEY_STBY GND GND IR LED_STBY ECO_POWER VFD_CLK VFD_DATA VFD_STB C210 104 R220 22K MCU+5V C207104 C216 102 C205 104 R221 4K7 Q202 8050 R219 1K MCU+5V LED201 LED RED C211 104 LED_MID+ LED_MID- ECO_POWER A5V C202 33P KEY_STBY MCU+5V R223 33